SSANGYONG Rexton Service Manual
  1. Manuals
  2. Brands
  3. SSANGYONG Manuals
  4. Engine
  5. REXTON
  6. Service manual

SSANGYONG Rexton Service Manual

Hide thumbs Also See for Rexton:
Table of Contents

Advertisement

Quick Links

See also: Owner's Manual , Manual

1. STRUCTURE AND COMPARISON

▶

D27DT (EU IV) Engine - Front View

▶

D27DT (EU IV) Engine - Top View

01-3
0000-00

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Rexton and is the answer not in the manual?

Questions and answers

LUC DE ROY
February 24, 2025

Geachte kan je me laten zien hoe de brandstofleidingen lopen van de tank naar de motor en de retourleidingen met vriendelijke groeten luc

0

Subscribe to Our Youtube Channel

Related Manuals for SSANGYONG Rexton

Summary of Contents for SSANGYONG Rexton

  • Page 1 01-3 0000-00 1. STRUCTURE AND COMPARISON ▶ D27DT (EU IV) Engine - Front View ▶ D27DT (EU IV) Engine - Top View...

  • Page 2: D27Dt Eu Iv Engine Side View

    01-4 ▶ D27DT (EU IV) Engine - Side View ▶ D27DT (EU IV) Engine - Left Side View...

  • Page 3: D27Dt Engine General Front/Top View

    01-5 0000-00 ▶ D27DT Engine (General) - Front View ▶ D27DT Engine (General) - Top View...

  • Page 4: D27Dt Engine General Side View

    01-6 ▶ D27DT Engine (General) - Side View ▶ D27DT Engine (General) - Left Side View...

  • Page 5: Specifications

    01-7 0000-00 2. ENGINE SPECIFICATIONS AND PERFORMANCE CURVE 1) Specifications...
  • Page 6 01-8 2) D27DT Engine Performance Curve (1) Output and Torque (2) Oil Temperature/Pressure and Boost Pressure...

  • Page 7: Tightening Torque

    01-9 0000-00 3. TIGHTENING TORQUE This table shows the tightening torques for removal/mounting and disassembly/reassemly of the engine.
  • Page 8 01-10...
  • Page 9 01-11 0000-00...

  • Page 10: Major Changes In D27Dtp Engine

    01-12 MAJOR CHANGES IN D27DTP (POWER UP) ENGINE (COMPARED TO D27DT) The shape and size of D27DTP (POWER UP) are slightly different from those of D27DT engine but the basic configuration of two systems is almost same. 1) Engine Assembly...
  • Page 11 01-13 0000-00 2) Major Changes and Summary...
  • Page 12 01-14...
  • Page 13 01-15 0000-00...
  • Page 14 01-16...
  • Page 15 01-17 0000-00...
  • Page 16 01-18...
  • Page 17 01-19 0000-00...
  • Page 18 01-20...
  • Page 19 01-21 0000-00 5. GUIDELINES FOR SERVICE WORKS 1) For Safety To perform the service works easily and safely, the service technicians must keep the proper working procedures and rules. This manual provides the useful instructions to the service technicians so that they can perform the service works with standard working process, skills, tips in time.
  • Page 20 To improve the efficiency of service work, use only recommended and specified tools. Use only Ssangyong genuine spare parts. Never reuse the cotter pin, gasket, O-ring, oil seal, lock washer and self-locking nut. Replace them with new ones. If reused, normal functions cannot be maintained.
  • Page 21 01-23 0000-00 3) Guidelines on Engine Service To prevent personal injuries and vehicle damages that can be caused by mistakes during engine and unit inspection/repair and to secure optimum engine performance and safety after service works, basic cautions and service work guidelines that can be easily forgotten during engine service works are described in.
  • Page 22 01-24 ▶Fuel and lubrication system Do not allow the fluid and engine oil to make contact with the body paintwork and hoses. If work on the fluid system such as fuel and oil, working area should be well ventilated and smoking should be prohibited.
  • Page 23 01-25 0000-00 6. STANDARD BOLTS SPECIFICATIONS Metric bolt strength is embossed on the head of each bolt. The strength of bolt can be classified as 4T, 7T, 8.8T, 10.9T, 11T and 12.9T in general. Observe standard tightening torque during bolt tightening works and can adjust torque to be proper within 15 % if necessary.
  • Page 24 01-26 1. ENGINE COMPARTMENT The major changes due to the newly adopted engine compared to D27DT engine are as follows:...
  • Page 25 01-27 0000-00...
  • Page 26 01-28 ▶ Engine Compartment Layout Engine assembly FFH Assembly (Only for vehicle with FFH) Engine oil dipstick Power steering oil tank Vacuum pump Engine oil filler cap Oil filter and cooler Fan shroud Fuel filter and priming pump E-EGR Valve Brake booster High-capacity PCV oil separator Brake oil tank...
  • Page 27 01-29 0000-00 ▶ Major Sensors and Components...
  • Page 28 01-30 2. SYSTEMS IN ENGINE COMPARTMENT 1) Engine Accessories Related to ECU...
  • Page 29 01-31 0000-00...
  • Page 30 01-32 2) Preheat System...
  • Page 31 01-33 0000-00 3) Fuel System...
  • Page 32 01-34 ▶ Fuel Supply System...
  • Page 33 01-35 0000-00 4) Lubrication System...
  • Page 34 01-36 5) Cooling System...

  • Page 35: Intake System

    01-37 0000-00 6) Intake System...

  • Page 36: Exhaust System

    01-38 7) Exhaust System...

Table of Contents

Save PDF