SSANGYONG Q151 Service Manual
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SSANGYONG Q151 Service Manual

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Table of Contents

01-3
0000-00

1. ENGINE LAYOUT

Front view
Rear view
Right view
Left view

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Summary of Contents for SSANGYONG Q151

  • Page 1: Engine Layout

    01-3 0000-00 1. ENGINE LAYOUT Front view Rear view Right view Left view...

  • Page 2: Major Components

    01-4 2. MAJOR COMPONENTS ▶ Front view Vacuum pump Oil filter assembly Camshaft position sensor Power steering pump pulley Water pump pulley Alternator pulley Idler pulley No. 2 A/C compressor pulley Auto tensioner Idler pulley No. 1 Isolation damper Oil pressure switch ▶...
  • Page 3 01-5 0000-00 ▶ Right view Front exhaust gas temperature sensor Oil dipstick tube & gauge assembly E-VGT actuator E-VGT turbocharger Coolant screw plug Oil drain plug ▶ Left view Thermostat assembly Variable swirl valve assembly E-EGR valve E-EGR solenoid valve Oil cooler assembly EGR cooler Electronic throttle body...

  • Page 4: Engine Compartment Layout

    Always turn the engine off and allow it to cool before starting the maintenance. Regularly check the engine oil level and add Ssangyong genuine engine oil if necessary. Clean the dipstick with clean cloth so that any foreign materials cannot get into the engine.

  • Page 5: Service Interval

    2) Specification and Capacity Engine oil Specification Quality class: Ssangyong genuine engine oil (Total Quartz INEO ECS 5W 30, SK ZIC SY 5W 30) or oil Approved by MB Sheet 229.51 Capacity approx. 6.0 litter Specification...

  • Page 6: Exhaust System

    01-8 4. CAUTION WHEN SERVICING THE ENGINE 1) Cleaness Engine has a lot of precisely machined (grinding, polishing, lapping) surfaces. Thus, there should be great cautions for cleaness when servicing the engine components. Apply the engine oil on the sliding surfaces when assemblying the components.
  • Page 7 01-9 0000-00 (3) Cautions before service Scalding hot coolant and steam could be blown out under pressure, which could cause serious injury. Never remove the coolant reservoir cap when the engine and radiator are hot. (4) Lubrication system Prolonged exposure to the engine oil make cause a skin cancer or an irritation. Used engine cotains the hazardous material that may cause the skin cancer.

  • Page 8: Standard Bolts Specifications

    01-10 5. STANDARD BOLTS SPECIFICATIONS Metric bolt strength is embossed on the head of each bolt. The strength of bolt can be classified as 4T, 7T, 8.8T, 10.9T, 11T and 12.9T in general. Observe standard tightening torque during bolt tightening works and can adjust torque to be proper within 15 % if necessary.

  • Page 9: Tightening Torque

    01-11 0000-00 6. TIGHTENING TORQUE Note (total Tightening Numbers of Name Size tightening torque (Nm) fastener torque) M12×82 55±5Nm, Main bearing cap Not-reusable 180˚ M9×52 40±5Nm, Connecting rod cap 50 ~80Nm 90˚+10˚ M6×20 10±1Nm Crankshaft rear seal M8×35 25±2.5Nm Oil pump M10×22 45±5Nm, Drive plate...
  • Page 10 01-12 Note (total Numbers of Tightening Name Size tightening fastener torque (Nm) torque) M6×12 10±1Nm Hot water inlet pipe M10×90 (LO) 25±2.5Nm Alternator M10×116 (HI) 46±4.6Nm M8×85 Air conditioner 25Nm compressor M6×25 10±1Nm Air conditioner bracket M8×35 25±2.5Nm Intake manifold M8×110 25±2.5Nm M8×40...
  • Page 11 01-13 0000-00 Note (total Tightening Numbers of Name Size tightening torque (Nm) fastener torque) M6×16 10±1Nm EGR pipe bolt (to air duct) M8×25 25±2.5Nm EGR pipe bolt (to EGR cooler) 45±4.5Nm Idler pulley/tensioner pulley 20±2Nm Glow plug M6×25 10±1Nm Vacuum pump M6×40 10±1Nm Timing gear case cover...
  • Page 12 01-14 7. CODING AND INITIALIZATION 1) Engine Variant Coding Unit Selection Description Remarks Additional heater For PTC auxiary heater equipped vehicle, select "YES" Gear box 5 MT "DSI 6 AT" is selected automatically. 6 MT Select 5 AT(DC 5 AT) 6 AT(DSI 6 AT) Select 7 AT(DC 7 AT)
  • Page 13 01-15 0000-00 2) Chassis Variant Coding Unit Selection Description Domestic/Export Domestic Select the region. GEN. Export EUROPE EPB application Select "NO". Shift lever type AT: Select "DURA lever (CAN)". MT: Select "MT". DC lever (CAN) DURA lever (CAN) DSIH (NO-CAN) Electric power steering (EPS) Transper case...
  • Page 14 01-16 Unit Selection Description Brake system Select "ABS" or "ESP". SSPS Select "YES". TPMS Select "NO". T/M type Select "M/T" or "DSIH 6 AT". DC AT DSIH 6 AT Vehicle code Rodius / Stavic Select "Rodius". Rexton Korando C Actyon sports Kyron ECU coding status ECU not coded...

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