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GENERAL INFORMATION
1. ENGINE LAYOUT...................................
2. MAJOR COMPONENTS.........................
DURING SERVICE WORK
SAFETY.................................................
2. JACK-UP POINTS..................................
SPECIAL TOOL
1. NEW SPECIAL TOOLS..........................
2. NORMAL EQUIPMENTS........................
D20DTF ENGINE INFORMATION
ENGINE GENERAL INFORMATION
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Summary of Contents for SSANGYONG D20DTF
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Page 1: Table Of Contents
D20DTF ENGINE INFORMATION 0000-00 ENGINE GENERAL INFORMATION GENERAL INFORMATION 1. ENGINE LAYOUT........2. MAJOR COMPONENTS......DURING SERVICE WORK 1. GUIDELINES FOR SERVICE WORK SAFETY..........2. JACK-UP POINTS........3. STANDARD BOLTS SPECIFICATIONS.. SPECIAL TOOL 1. NEW SPECIAL TOOLS......2. NORMAL EQUIPMENTS...... -
Page 3: Engine Layout
01-3 0000-00 1. ENGINE LAYOUT Front view Rear view Right view Left view D20DTF ENGINE INFORMATION korando 2010.10... -
Page 4: Major Components
Idler bearing 1 A/C compressor pulley Auto tensioner Idler bearing 2 Isolation damper ▶ Rear view E-EGR valve Fuel temperature sensor E-VGT actuator Fuel HP pump assembly Coolant temperature sensor Magnetic triggering Crankshaft position sensor D20DTF ENGINE INFORMATION korando 2010.10... - Page 5 ▶ Left view Thermostat assembly Knock sensor 1 connector Oil cooler assembly Variable swirl valve assembly E-EGR valve Knock sensor 2 connector E-EGR solenoid valve EGR cooler Electronic throttle body T-MAP sensor Oil level switch D20DTF ENGINE INFORMATION korando 2010.10...
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Page 6: Guidelines For Service Work Safety
Major dedicated equipment: Engine and transmission jack (use the one for Chairman W), Engine stand, Engine crane, transmission jack, Engine hanger Engine crane Engine stand Transmission jack D20DTF ENGINE INFORMATION korando 2010.10... - Page 7 Coat oil or grease on the driving and sliding surfaces before installing parts. Use sealer or gasket to prevent leakage if necessary. (14) Tighten every bolt and nut with specified torque. (15) When service work is completed, check finally whether the work is performed properly or the problem is solved. D20DTF ENGINE INFORMATION korando 2010.10...
- Page 8 Replace the seals if necessary. (6) Engine oil Check the oil level and add oil if necessary. The best time to check the engine oil level is when the oil is warm. D20DTF ENGINE INFORMATION korando 2010.10...
- Page 9 0000-00 (7) Coolant Check the coolant level in the coolant reservoir and coolant condition (contamination, foreign material), coolant hose damage or leakage. Replace or add Ssangyong genuine coolant, if needed. (8) Engine drive belt Check all drive belts of the engine for wear, crack, looseness, tension. Retighten or replace the belt, if needed.
- Page 10 The HP fuel supply pipe (HP pump to fuel rail) and HP fuel pipe (Fuel rail to injector) should be replaced with new ones when removed. D20DTF ENGINE INFORMATION korando 2010.10...
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Page 11: Jack-Up Points
Stand jack-up points and installation status (front side) Stand jack-up points and installation status (front side) Mounting status Jack-up points Jack-up points for 2-post lift for 2-post lift Stand jack-up points and installation status (rear side) Mounting status D20DTF ENGINE INFORMATION korando 2010.10... -
Page 12: Standard Bolts Specifications
Determine extra proper tightening torque if tightens with washer or packing. If tightens bolts on the below materials, be sure to determine the proper torque. Aluminum alloy: Tighten to 80 % of above torque table. Plastics: Tighten to 20 % of above torque table. D20DTF ENGINE INFORMATION korando 2010.10... -
Page 13: New Special Tools
Used to release tension without removing belt when replacing pulley or pump. Use (Engine) Part number: T99110010A Name: Flywheel fixing device Use: Used to fix flywheel or drive shaft to prevent engine from rotating when removing crankshaft pulley. D20DTF ENGINE INFORMATION korando 2010.10... -
Page 14: Normal Equipments
(transaxle) and can support at least 1 tone. Name: Engine crane (1 tone or more) Use: Used to move engine module (including transaxle) to working space or engine stand, and can support at least 1 tonne. D20DTF ENGINE INFORMATION korando 2010.10... - Page 15 Name: Oil pan gasket remover Use: Used to separate oil pan and minimize damage when removing oil pan. Name: Torque angle gauge Use: Used to angle-tighten correctly after torque- tightening Name: Fuel sender cover remover/installer D20DTF ENGINE INFORMATION korando 2010.10...