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Permobil Chairman Playman Service Manual

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SERVICE MANUAL

Chairman
Playman/Robo
US

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Summary of Contents for Permobil Chairman Playman

  • Page 1: Service Manual

    SERVICE MANUAL Chairman Playman/Robo...
  • Page 3 Head Office of the Permobil group Permobil AB Box 120, 861 23 Timrå, Sweden Tel: +46 60 59 59 00. Fax: +46 60 57 52 50 E-mail: info@permobil.se Produced and published by Permobil AB, Sweden Edition no.3, 2006-01 Article no.: 201162-US-0...

  • Page 4: Table Of Contents

    Contents Contents Introduction ..................... 5 Technical support..................5 Spare parts ....................5 Warranties....................5 Maintenance ....................5 Identification Plates..................6 Chassis ......................6 Pilot+ output stage..................6 Control panel ....................6 Operating the seat lift manually ..............7 Covers......................8 Batteries......................

  • Page 5: Introduction

    Permobil to ensure that the correct information is provided. Technical Support In the event of technical problems, you should contact your dealer, or Permobil Inc. USA at 800-736-0925. Spare parts Spare parts must be ordered through your dealer.

  • Page 6: Identification Plates

    Identification Plates Identification Plates Chassis Fig. 1. Chassis identification number Pilot+ Power Module Fig. 2. Pilot+ output stage identification number. Control panel Fig. 3. Control panel identification number.

  • Page 7: Operating The Seat Lift Manually

    Seat lift release Seat lift release If the seat lift cannot provide elevation in a normal manner due to discharged batteries or a broken actuator, the seat can instead be lifted forward manually. 1. Remove the plug located on the left side of the cover, see fig.

  • Page 8: Covers

    Covers Covers Removal 1. Run the seat up to its uppermost position. To manually raise the seat, see page 7. 2. Remove the seat lift cover by lifting it straight up. It is mounted with hooked pile fabric belts. Fig. 7. The seat lift cover can be lifted straight up. 3.

  • Page 9: Batteries

    Batteries Batteries NOTE! Wear safety goggles when working with batteries. Removal 1. Detach the seat lift cover and chassis cover, see page 8. NOTE! Be careful when removing the chassis cover. A chassis equipped with lights has the wiring for its rear lights fastened to the electronics. Separate the wiring for the rear lights at the contact located on the wiring.

  • Page 10: Drive Wheels

    Drive wheels Drive wheels Removal 1. Switch off the main switch. 2. Lift up the chair and support it on blocks, so that the wheels are off the ground. 3. Undo and remove the hubcap (5), bolt (4) and washers (2 and 3), see fig. 14. 4.

  • Page 11: Brake Release Cables

    Brake release cables Brake release cables The upper cable controls the right brake unit and the lower cable controls the left brake unit. Removal 1. Raise the seat lift to its highest position, see page 7. 2. Remove the battery and seat lift covers, see page 8. 3.

  • Page 12: Magnetic Brakes

    Magnetic brakes Magnetic brakes Removal 1. Raise the seat lift to its highest position, see page 7. 2. Switch off the power using the control panel. 3. Put the circuit breaker in the “OFF” position, see page 20. 4. Remove the battery cover and rear cover, see page 8.
  • Page 13 Magnetic brakes Fitting 1. Use the adjusting screws to adjust the magnetic brake. Set both screws flush with back surface of the brake, then turn the screws downwards 1 1/4 turns, see fig. 18. Fig. 19. Adjusting the magnetic brake using the two adjusting screws.
  • Page 14 Magnetic brakes 4. Insert a bolt to align the parts. Note the position of the brake release arm, fit the brake so that it is aligned with the motor's cable mounting. Secure the magnetic brake using the three bolts. Fig. 22. Align the parts with one another using one of the fixing bolts.

  • Page 15: Drive Motors

    Drive motor Drive motor Removal 1. Raise the seat to its highest position, see page 7. 2. Switch off the power using the control panel. 3. Put the circuit breaker in the “OFF” position, see fig. 25. 4. Remove all covers, see page 8. 5.
  • Page 16 Drive motor 8. In order to be able to take the drive motor out, the chassis reinforcement on the side concerned must detached. reinforcement is attached with two screws. In order to gain access to the nut on the lower screw, the plastic cover located between the reinforcements can be taken out.

  • Page 17: Seat Lift Actuator

    Seat lift actuator Seat lift actuator The working procedure is the same for both of the seat lift’s actuators. NOTE! However, the work for the left actuator can be made easier if the seat is pushed forward manually. Make sure when doing so that no cables are stretched too tightly.

  • Page 18: Pilot+ Power Module

    Pilot+ Power Module & SLS Driver Pilot+ Power Module Removal 1. Raise the seat to its highest position, see page 7. 2. Switch off the power using the control panel. 3. Put the circuit breaker in the “OFF” position, see page 20. 4.

  • Page 19: Control Panel

    Control panel & Seat control panel Control panel Removal 1. Put the circuit breaker in the “OFF” position, see page 20. 2. Disconnect the control panel cable by pulling the connector at the rear of the control panel straight outwards. 3.

  • Page 20: Circuit Breaker And Fuses

    Circuit breaker and fuses Circuit breaker and fuses Resetting the circuit breaker The circuit breaker also acts as a battery isolator, but is usually referred to as the circuit breaker. You will not normally need to change the circuit breaker, as you can reset it when it has tripped. It is located on the underside of the chassis, over the right rear wheel, see fig.

  • Page 21: Charge Fuse

    Circuit breaker and fuses Changing the charge fuse The charge fuse is on the underside of the chassis, over the right rear wheel, next to the circuit breaker, see fig. 49. Switch off the main circuit breaker and the charger, if in use, before you change the charge fuse.

  • Page 22: Brake Release Sensor

    Brake release sensor & Actuator control board Brake release sensor Removal 1. Detach the seat lift and chassis covers, see page 8. 2. Switch off the power using the control panel. 3. Set the main fuse to the “OFF” position, see page 20.

  • Page 23: Trouble Shooting

    Trouble Shooting Trouble Shooting Battery voltage indicator The battery voltage indicator shows the status of the wheelchair. Steady Display Everything is working correctly. Flashing slowly The batteries need to be charged. Flashing quickly Fault signal. A fault has occurred and the wheelchair can not be driven. Fault signals The number of flashing lights indicates the fault.
  • Page 24 Distribution Chart...

  • Page 25: Distribution Chart

    Distribution Chart Distribution Chart...
  • Page 26 Notes...
  • Page 28 Order no: 201162-US-0...

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