Heatilator NDI30-C Owner's Manual
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Heatilator NDI30-C Owner's Manual

Heatilator NDI30-C Owner's Manual

Installation and operation
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Models:
NDI30-C
NDI30-SP
NDI35-C
NDI35-SP
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Leave the building immediately.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas sup-
plier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter.
A CO detector shall be installed in the room where the
appliance in installed.
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15
Owner's Manual
Installation and Operation
• Leave this manual with
party responsible for use
and operation.
DANGER
DO NOT TOUCH GLASS
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of
burns from the hot viewing glass is provided
with this appliance and shall be installed for
the protection of children and other at-risk
individuals.
This appliance may be installed as an OEM
installation in manufactured home (USA
only) or mobile home and must be installed
in accordance with the manufacturer's
instructions and the Manufactured Home
Construction and Safety Standard, Title 24
CFR, Part 3280 in the United States, or the
Standard for Installation in Mobile Homes,
CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s)
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certifi ed kit is used.
HOT GLASS WILL
CAUSE BURNS.
UNTIL COOLED.
1

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Summary of Contents for Heatilator NDI30-C

  • Page 1 A CO detector shall be installed in the room where the of gas indicated on the rating plate. This appliance in installed. appliance is not convertible for use with other gases, unless a certifi ed kit is used. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 2: Congratulations

    AL TI TUDE : 0-0000 FT . 0000-0000FT . (Modele): MAX. INPU T BTUH: 00,000 00,000 MIN. INPU T BTUH: 00,000 00,000 Serial X XXXXXXX ORIFICE SIZE: #XXXXX #XXXXX (Serie): Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 3: Table Of Contents

    E. Electrical Outlet Box ......21 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 4: Limited Lifetime Warranty

    3 years Firebox and heat exchanger Lifetime All replacement parts 90 Days beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645G 2/15 Page 1 of 2 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 5 THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-645G 2/15 Page 2 of 2 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 6: Listing And Code Approvals

    33,250 25,500 (2000-4500 FT) 31,000 25,000 (0-2000 FT) NDI30-C, NDI30-SP (LP) CANADA 27,500 22,500 (2000-4500 FT) 35,000 26,000 (0-2000 FT) NDI35-C, NDI35-SP (LP) CANADA 31,000 25,000 (2000-4500 FT) Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 7: User Guide

    • Install a switch lock or a wall/remote control with child protection lockout feature. Figure 2.1 General Operating Parts • Keep remote controls out of reach of children. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 8: Clear Space

    For more information refer to the instructions supplied with your decorative front. RED OR BLACK IGNITOR BUTTON Figure 2.3 Ignitor Button Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 9: Lighting Instructions (Ipi)

    Keep burner and control compartment clean. See installation and operating instruc- Propane Installation code, CSA B149.1. tions accompanying appliance. For additional information on operating your 593-913i Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 10: Lighting Instructions (Standing Pilot)

    Keep burner and control compartment clean. See installation and operating instruc- tions accompanying appliance. For additional information on operating your 464-903i Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 11: After Appliance Is Lit

    Some optional control systems available with IPI models may allow pilot fl ame to continually? remain lit. In a standing pilot system the pilot will always stay on. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 12: Maintenance And Service

    • Carefully set fi xed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall decorative front. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 13: Maintenance Tasks-Service Technician

    • Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary. • Replace appliance if fi rebox has been perforated. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 14: Burner Ignition And Operation

    • Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sense rod. Replace pilot as necessary. (IPI only) Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 15: Installer Guide

    SECTION 5.B AND 11.A SURROUND OR FRONT NOT SHOWN SECTION 2.D AND 8.D. HEARTH EXTENSION GAS LINE (SECTION 9) ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE Figure 4.1 Typical System Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 16: Design And Installation Considerations

    DO NOT use this appliance if any part has been under water. Call a qualifi ed technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 17: Fireplace Size Requirements

    The original fi replace may never be returned to solid fuel in this condition. The sidewalls and top structure of the fi rebox may not be altered with the exception of removable baffl es and dampers. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 18 **Unit depth is measured to the back of the surround to give the depth needed for installation. In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B). Figure 5.2 Fireplace Opening Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 19: Mantel And Wall Projections

    fi rebox. Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to Section 1.E. Figure 5.4 Mantel Clearances Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 20: Termination Locations

    Over 16/12 to 18/12 ..........7.0 Over 18/12 to 20/12 ..........7.5 Over 20/12 to 21/12 ..........8.0 * 3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 21: Installation Preparation

    • It is recommended that extra length of gas line be installed within the existing wood burner or masonry fi replace to allow removal of the insert for future servicing needs. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 22: Installing Vent Pipe And Appliance

    INLET AIR STARTING COLLAR NOTE: TO ACHIEVE OPTIMUM PERFOR- MANCE OF INSERT, MINIMIZE OR AVOID BENDS IN EXHAUST VENT PIPE. STARTING COLLAR BRACKET EXHAUST STARTING COLLAR Figure 8.1 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 23: Placing, Securing And Leveling The Appliance

    See Figure 5.1. • Position any excess fl exible vent pipe back up into chimney without sagging. Twist and push flex vent together to shorten. Figure 8.3 Leveling Legs Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 24: Remote Control

    fi rebox of the wood- burning fi replace or in the control cavity of the insert. See Figure 8.4. EXISTING SIDE REFRACTORY REMOTE RECEIVER UNIT EXISTING BOTTOM OF FIREPLACE Figure 8.4 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 25: Installing Adaptor And Termination Cap

    Over 20/12 to 21/12 ..8.0 Over 10/12 to 11/12 ..3.25 * 3 foot minimum in snow regions Figure 8.5 Minimum Height from Roof to Lowest Discharge Opening Figure 8.6 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 26 • Depending on the chimney cleanliness, consider using the full length intake so as to lessen the possibility of sense rod contamination and fl ame rectifi cation issues.  Figure 8.7 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 27: Gas Information

    fl exible gas connector are connected to the 1/2 inch (13 mm) control valve inlet. • If substituting for these components, please consult local codes for compliance. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 28: Electrical Information

    • An ON/OFF switch is included with the appliance surround and should be attached to surround/facing. (See Installation instructions for remote control/fronts). • If desired an additional wall switch or thermostat may be added to system. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 29 ON/OFF Figure 10.2 IPI Wiring Diagram SWITCH PILOT ASSEMBLY THERMOCOUPLE THERMOPILE PIEZO VALVE OPTIONAL WALL SWITCH, ROCKER THERMOSTAT OR REMOTE SWITCH Figure 10.3 Standing Pilot Ignition Wiring Diagram Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 30: Optional Accessories Requirements

    USE WHEN OPTIONAL FAN KIT IS INSTALLED DC REGULATOR RECEPTACLE VARIABLE SPEED CONTROL BLOWERS FUSE WIRE BLOWER TEMPERATURE RECEPTACLE ASSEMBLY SENSOR SWITCH FUSE WIRE ASSEMBLY Figure 10.5 Fan Wiring Diagram Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 31: Installation For Fan (Optional)

    • Reinstall the cover plate back on the unit. Make sure the fan does not make contact with the back wall to prevent noise from vibration. • Reattach fl exible liner. COVER PLATE Figure 10.6 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 32: Finishing

    Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to Section 1.E. Figure 11.1 Clearances to Mantels or other Combustibles above Appliance Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 33: Appliance Setup

    • Place lava rock in front of and to the sides of the burner. Figure 12.2 Placement of Embers PLACE LAVA ROCK IN SHADED AREA ONLY Figure 12.1 Placement of Lava Rock Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 34: Install The Log Assembly

    Log #2 with the log pin located on the right side of the burner. Move the right end of Log #2 forward until it comes into contact with the grate tine. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 35 Log #6 on the fl at spot of Log #2. Position the back end of the log on the fl at spot of Log #1. Figure 10 shows the log set properly installed. 2226-935B Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 36 Log #2 with the left log pin located on the burner top. Rotate the left end of Log #2 forward until it comes into contact with the left grate tine. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 37 Figure 10. See Figures 2, 3 and 6 for additional details. Position the other end of the log so it rests on the base tine. The base tine groove will mate with the base tine See Figure 11. 2224-935B Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 38: Fixed Glass Assembly

    Verify top latches are fully engaged and then fasten the two bottom latches. NDI30-C 3/8 in. 3/8 in. NDI35-C 3/8 in. 1/2 in. Figure 12.3 Fixed Glass Assembly Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 39: Troubleshooting

    Take a reading at the thermopile leads. The reading should be 350 millivolts minimum. Replace the thermopile if the read- ing is below the minimum. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 40 Ensure that the glass is tightened properly on the unit, particularly on top corners. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 41: Intellifire Ignition System

    Verify module is securely grounded to metal chassis of appliance. D. Module voltage output / Valve/Pilot Verify battery voltage is at least 2.7 volts. Replace batteries if volt- solenoid ohms readings. age is below 2.7. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 42 ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 43: Reference Materials

    10-5/8 9-1/2 4-11/16 4-5/8 *Note: Location G on Figure 14.1 is measuring the appliance depth, for installation depth reference Location G on Figure 5.2. Figure 14.1 Appliance Dimensions Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 44 GRAND-I35-SP FS2-NDI30, FS2NDI35 DECORATIVE FRONT SUPREME-I30-C 32-1/8 14-3/8 4-13/16 23-1/2 FS2-NDI30 SUPREME-I30-SP GRAND-I35-C 15-3/16 5-1/8 37-7/8 25-1/2 FS2-NDI35 GRAND-I35-SP Figure 14.2 Decorative Front Dimensions - FS-NDI and FS2-NDI Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 45: Vent Kits Components

    FLEX3-30: One 3 inch fl exible liner expands to 30 feet. FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, one connector per kit. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 46: Service Parts

    2205-129 Rheostat 2206-800 GFK-210-C Blower Assembly 2206-068 Wire Assembly 2226-017 Cord Assembly Fuse Wire Assembly Qty 2 req 2206-085 Additional service part numbers appear on following page. 6/15 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 47: Log Set Assembly

    100-512 Control Panel 2205-129 Rheostat 2206-800 Blower Assembly GFK-210-C Wire Assembly 2206-068 Cord Assembly 2226-017 Fuse Wire Assembly 2206-085 Additional service part numbers appear on following page. 6/15 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 48 11.11 Remote Jumper Wire 2103-013 11.12 Battery Pack 593-594A Power Supply 593-593A 11.13 11.14 Wire Harness 593-590A 11.15 Module 593-592 Additional service part numbers appear on following page. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 49 11.8 Flex Ball Valve Assembly 302-320A Valve NG 230-0710 11.9 Valve LP 230-0720 11.10 Brass Connector Pkg of 5 303-315/5 Additional service part numbers appear on following page. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...
  • Page 50 LPK-NDI30 -C Conversion Kit NG NGK-NDI35 -C NDI35-C Conversion Kit LP LPK-NDI35 -C Pilot Ori ce NG 593-528 Pilot Ori ce LP 593-527 Regulator NG NGK-DXV Regulator LP LPK-DXV Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

  • Page 51: Contact Information

    5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending. 2000-945C Printed in U.S.A. - Copyright 2015 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. S • 6/15...

This manual is also suitable for:

Ndi30-spNdi35-cNdi35-sp

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