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Sony CDX-CA600 Service Manual

Fm/mw/lw compact disc player
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CDX-CA600/CA600X
SERVICE MANUAL
Ver 1.0 2001. 12
• The tuner and CD sections have no adjustments.
CD player section
Signal-to-noise ratio
90 dB
Frequency response
10 – 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
87.5 – 108.0 MHz
Aerial terminal
External aerial connector
Intermediate frequency 10.7 MHz/450 kHz
Usable sensitivity
8 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
66 dB (stereo),
72 dB (mono)
Harmonic distortion at 1 kHz
0.6% (stereo),
0.3% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
MW/LW
Tuning range
MW : 531 – 1,602 kHz
LW : 153 – 279 kHz
Aerial terminal
External aerial connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
MW : 30 µV
LW : 40 µV
Sony Corporation
9-873-434-01
2001L0400-1
e Vehicle Company
© 2001. 12
Published by Sony Engineering Corporation
Photo: CDX-CA600X
Model Name Using Similar Mechanism
CD Drive Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
Power amplifier section
Outputs
Speaker impedance
Maximum power output 50 W × 4 (at 4 ohms)
General
Outputs
Input
Tone controls
Power requirements
Dimensions
Mounting dimensions
Mass
Supplied accessories
Note
This unit cannot be connected to a digital preamplifier or an equalizer.
Design and specifications are subject to change without
notice.
FM/MW/LW COMPACT DISC PLAYER
AEP Model
UK Model
CDX-CA600/CA600X
E Model
CDX-CA600X
CDX-L300/L460X
MG-393XA-121//K
KSS-720A
Speaker outputs
(sure seal connectors)
4 – 8 ohms
Power aerial relay control lead
Telephone ATT control lead
Bass ±9 dB at 100 Hz
Treble ±9 dB at 10 kHz
12 V DC car battery
(negative earth)
Approx. 178 × 50 × 177 mm
(w/h/d)
Approx. 182 × 53 × 161 mm
(w/h/d)
Approx. 1.2 kg
Parts for installation and connections (1 set)
Front panel case (1)
Card remote commander RM-X115 (E model)
1

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  • Page 1 Intermediate frequency 10.7 MHz/450 kHz Sensitivity MW : 30 µV Design and specifications are subject to change without LW : 40 µV notice. FM/MW/LW COMPACT DISC PLAYER Sony Corporation 9-873-434-01 2001L0400-1 e Vehicle Company © 2001. 12 Published by Sony Engineering Corporation...
  • Page 2 COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

  • Page 3: Table Of Contents

    3-2. Block Diagram –CD Section– ........... 15 Location of controls (CDX-CA600X: E model) ..... 4 3-3. Block Diagram –Tuner Section– ........16 Connections (CDX-CA600/CA600X: AEP, UK model) ..5 3-4. Block Diagram –Display Section– ........17 Connections (CDX-CA600X: E model) ........6 3-5.

  • Page 4: (Cdx-Ca600/Ca600X: Aep, Uk Model)

    CDX-CA600/CA600X SECTION 1 GENERAL This section is extracted from instruction manual. (CDX-CA600/CA600X: AEP, UK model) (CDX-CA600X: E model) (CDX-CA600/CA600X: AEP, UK model) (CDX-CA600X: E model)

  • Page 5: Connections (Cdx-Ca600/Ca600X: Aep, Uk Model)

    CDX-CA600/CA600X Connections (CDX-CA600/CA600X: AEP, UK model)

  • Page 6: Connections (Cdx-Ca600X: E Model)

    CDX-CA600/CA600X Connections (CDX-CA600X: E model)

  • Page 7: Disassembly

    CDX-CA600/CA600X SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-5. CHASSIS (T) SUB ASSY 2-1. PANEL (1) ASSY, SUB (Page 9) (Page 7) 2-6. LEVER SECTION 2-7. SERVO BOARD 2-2. CD MECHANISM BLOCK...

  • Page 8: Cd Mechanism Block

    CDX-CA600/CA600X 2-2. CD MECHANISM BLOCK 7 bracket (CD) 5 CD mechanism block 6 PTT 2.6x6 2 PTT 2.6x6 1 PTT 2.6x6 4 CNP701 2-3. MAIN BOARD 3 screw (+BTT) 5 MAIN board 4 screws (+BTT) 2 PTT 2.6x8 1 PTT 2.6x8...

  • Page 9: Heat Sink

    CDX-CA600/CA600X 2-4. HEAT SINK 6 heat sink 5 PTT 2.6x8 4 PTT 2.6x8 3 PTT 2.6x12 2 PTT 2.6x8 1 PTT 2.6x8 2-5. CHASSIS (T) SUB ASSY 2 P 2x3 3 P 2x3 1 Unsolder the 4 chassis (T) sub assy lead wires.

  • Page 10: Lever Section

    CDX-CA600/CA600X 2-6. LEVER SECTION 5 guide (disc) 6 lever (R) 3 tension spring (LR) 7 lever (L) 1 special screw 2 IN SELF SW board 4 claws 2-7. SERVO BOARD 7 SERVO board 6 special screw 5 special screws 2 Removal the solders.

  • Page 11: Shaft Roller Assy

    CDX-CA600/CA600X 2-8. SHAFT ROLLER ASSY • When installing, take note of the positions arm (roller) and washers. (Fig. 1) 3 retaing ring (RA) shaft retainer 4 shaft retainer washer washer shaft retainer retaing ring (RA) Fig. 1 5 shaft roller assy...

  • Page 12: Optical Pick-Up Block

    CDX-CA600/CA600X 2-10. OPTICAL PICK-UP BLOCK 4 P 2x3 1 P 2x3 5 spring (feed), plate 2 sled motor assy 3 optical pick-up block 6 shaft (feed) assy...

  • Page 13: Diagrams

    Rotary commander key signal input from remote in jack (CNP801) QUALITY Noise detection signal input from RDS decoder (IC601) MPTH Multipass detection signal input FUNCSEL Destination set up detection signal input (“L”: CDX-CA600X, “H”: CDX-CA600) VREF — A/D converter power supply — Power supply (+5 V) input pin OSCOUT High speed clock signal output (18.432 MHz)
  • Page 14 CDX-CA600/CA600X Pin No. Pin Name Pin Description TSTB CD text parameter strob signal output to servo IC (IC1) RFOK RF OK signal input from servo IC (IC1) CD RST Reset signal output to servo IC (IC1) Command/parameter identification signal output to servo IC (IC1) “L”: Command, “H”: Parameter...

  • Page 15: Block Diagram -Cd Section

    CDX-CA600/CA600X 3-2. BLOCK DIAGRAM — CD SECTION — RF AMP,DIGITAL SERVO DIGITAL SIGNAL PROCESSOR OPTICAL PICK-UP KSS-720A (Page 16) TUNER SECTION LOUT SYSTEM CONTROL ROUT IC801(1/3) CONV R-CH DEMOD PACK 31 CD_PACK TSTB 51 TSTB DSUB CODE TSCK PROCESS CONV.

  • Page 16: Block Diagram -Tuner Section

    CDX-CA600/CA600X 3-3. BLOCK DIAGRAM — TUNER SECTION — PJ401 BUS AUDIO IN R-CH AUDIO OUT FRONT R-CH AUDIO OUT REAR ELECTRONIC VOLUME R-CH IC402 POWER AMP IC401 CNP901 AUX L R-CH 2 CD R OUT LF TUNER UNIT TU601 CD L...

  • Page 17: Block Diagram -Display Section

    CDX-CA600/CA600X 3-4. BLOCK DIAGRAM — DISPLAY SECTION — 3-5. CIRCUIT BOARDS LOCATION SYSTEM CONTROL LCD DRIVE SERVO board IC801 (3/3) IC501 KEY IN0 IN SELF SW board LCD SO DATA DATA KEY MATRIX SPEAKER board S501-521 • • LCD CKO...

  • Page 18: Printed Wiring Boards -Cd Mechanism Section

    CDX-CA600/CA600X 3-6. PRINTED WIRING BOARDS — CD MECHANISM SECTION — • Refer to page 17 for Circuit Boards Location. THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) for schematic diagram: •...
  • Page 19 CDX-CA600/CA600X • Semiconductor Location Ref. No. Location (Page 21)

  • Page 20: Schematic Diagram -Cd Mechanism Section

    CDX-CA600/CA600X • Refer to page 17 for Waveforms. 3-7. SCHEMATIC DIAGRAM — CD MECHANISM SECTION — • Refer to page 26 for IC Block Diagrams. TP9 TP8 TP77 TP78 TP89 TP79 TP80 TP81 TP45 TP82 TP10 TP83 TP44 TP43 TP84...

  • Page 21: Printed Wiring Board -Main Section

    CDX-CA600/CA600X 3-8. PRINTED WIRING BOARD — MAIN SECTION — • Refer to page 17 for Circuit Boards Location. PJ401 PJ601 CNP801 CNP901 JW133 JW148 D907 F901 D906 C421 C803 IC401 JW23 C418 R412 C419 R414 R406 JR903 R410 C412 JW24...

  • Page 22: Schematic Diagram -Main Section (1/2)

    CDX-CA600/CA600X • Refer to page 17 for Waveforms. 3-9. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — • Refer to page 26 for IC Block Diagrams. PJ401 TU601 C421 C420 IC401 C401 R401 R405 D901 C419 R406 C418 C405 Q401 C706...

  • Page 23: Schematic Diagram -Main Section (2/2)

    CDX-CA600/CA600X 3-10. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 17 for Waveforms. (Page 22) R811 C806 C807 IC802 R802 R801 D820 C812 R824 Q801 JR701 R823 FB801 CNP701 TH900 D805 IC803 R825 R812 D804 D806 C815...

  • Page 24: Printed Wiring Board -Display Section

    C-11 (Q502) (D532) (D543) (D554) D-13 D566 D577 D588 C-12 (Q503) D-12 (D533) (D544) (D555) C-13 D567 D578 B-10 D589 B-13 (D534) (D545) (D556) D-12 D568 D579 B-11 (D535) (D546) (D557) C-12 D569 D580 B-12 IC501 ) : CDX-CA600 only...

  • Page 25: Schematic Diagram -Display Section

    CDX-CA600/CA600X 3-12. SCHEMATIC DIAGRAM — DISPLAY SECTION — CNP551 R551 JR508 JR515 D564 D567 D570 D573 D576 D579 D582 D585 JR514 D588 CNP552 JR501 LED549 JR502 D561 D565 D568 D571 D574 D577 D580 D583 D589 IC552 JR505 JR509 R560 R559...
  • Page 26 CDX-CA600/CA600X • IC BLOCK DIAGRAMS IC1 µPD63711GC-8EU IC2 BA5810FP-E2 BIAS 71 70 LOADING PRE OPIN4+ FWD REV – OPIN4– MICROCOMPUTER INTERFACE AGCI 50 C2D3 LDCONT COMPARATOR 49 C2D2 POWER CD-TEXT DECODER OPOUT4 SAVE 48 C2D1 SUB-CODE PROCESSOR OPIN3+ MEMORY 47 C1D2 –...
  • Page 27 CDX-CA600/CA600X IC402 TDA7402TR 33 32 31 24 23 MIXER MONO- MONO- MONO- MONO- MONO- MONO- FADER FADER FADER FADER FADER FADER ACINLF FRONT SUBWOOFER SWINR ACIN +PHASE OUTPUT SWINL REAR CONTROL SELECTOR ACOUTR MAIN ACOUTL SECOND CREF VOICE BANDPASS BASS...

  • Page 28: Exploded Views

    CDX-CA600/CA600X SECTION 4 EXPLODED VIEWS NOTE: The components identified by • The mechanical parts with no reference • Color Indication of Appearance Parts mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.

  • Page 29: Front Panel Section

    CDX-CA600/CA600X 4-2. FRONT PANEL SECTION LCD501 not supplied (DISPLAY board) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3381-643-1 PANEL (S) ASSY, FRONT (CA600) 3-236-921-01 PLATE (LCD), GROUND X-3381-644-1 PANEL (S) ASSY, FRONT (CA600X) * 65 3-229-751-01 SHEET (LCD.UP)

  • Page 30: Cd Mechanism Section (1)

    CDX-CA600/CA600X 4-3. CD MECHANISM SECTION (1) (MG-393XA-121//K) M903 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-683-283-11 IN SELF SW BOARD 3-221-779-01 BRACKET (MOTOR) 3-040-039-02 CHASSIS (T) 3-040-034-01 SPRING (RA), TENSION 3-040-038-01 SPRING (LR), TENSION 3-040-042-01 WASHER...

  • Page 31: Cd Mechanism Section (2)

    CDX-CA600/CA600X 4-4. CD MECHANISM SECTION (2) (MG-393XA-121//K) not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-040-025-01 ARM, CHUCKING 3-040-033-01 SPRING (KF1), TENSION 3-040-031-01 DAMPER (T) A-3307-422-A CHASSIS (M) COMPLETE ASSY 3-040-056-01 LEVER (D) 3-040-059-01 SPRING (TR), TENSION...

  • Page 32: Cd Mechanism Section (3)

    CDX-CA600/CA600X 4-5. CD MECHANISM SECTION (3) (MG-393XA-121//K) M901 M902 The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Ref. No. Part No. Description Remark Ref. No. Part No.

  • Page 33: Electrical Parts List

    CDX-CA600/CA600X SECTION 5 DISPLAY ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 34 CDX-CA600/CA600X DISPLAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D579 8-719-053-09 LED SML-310VTT86 (ATT) (CA600X) < LIQUID CRYSTAL DISPLAY > D580 8-719-038-05 LED CL-190FG-CD-T (AF) (CA600) D580 8-719-053-09 LED SML-310VTT86 (AF) (CA600X) LCD501 1-804-623-11 DISPLAY PANEL, LIQUID CRYSTAL (CA600)
  • Page 35 CDX-CA600/CA600X DISPLAY IN SELF SW MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R560 1-220-373-11 RES-CHIP 1/16W R598 1-216-819-11 METAL CHIP 1/16W R561 1-216-819-11 METAL CHIP 1/16W (CA600) R562 1-216-819-11 METAL CHIP 1/16W R599 1-216-822-11 METAL CHIP 1.2K...
  • Page 36 CDX-CA600/CA600X MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C405 1-115-156-11 CERAMIC CHIP C712 1-124-584-00 ELECT 100uF C406 1-115-156-11 CERAMIC CHIP C801 1-164-230-11 CERAMIC CHIP 220PF C407 1-115-156-11 CERAMIC CHIP C802 1-164-315-11 CERAMIC CHIP 470PF...
  • Page 37 CDX-CA600/CA600X MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D901 8-719-200-82 DIODE 11ES2 < TRANSISTOR > D902 8-719-200-82 DIODE 11ES2 D903 8-719-200-82 DIODE 11ES2 Q401 8-729-920-21 TRANSISTOR DTC314TK-T-146 D904 8-719-200-82 DIODE 11ES2 Q402 8-729-920-21 TRANSISTOR DTC314TK-T-146...
  • Page 38 CDX-CA600/CA600X MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R603 1-216-809-11 METAL CHIP 1/16W R831 1-216-845-11 METAL CHIP 100K 1/16W R604 1-218-867-11 RES-CHIP 6.8K 1/16W (CA600) R605 1-216-845-11 METAL CHIP 100K 1/16W R832 1-216-845-11 METAL CHIP...
  • Page 39 CDX-CA600/CA600X SERVO MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R922 1-247-816-11 CARBON 1/4W 1-162-970-11 CERAMIC CHIP 0.01uF R923 1-216-845-11 METAL CHIP 100K 1/16W 1-162-970-11 CERAMIC CHIP 0.01uF R924 1-249-421-11 CARBON 2.2K 1/4W 1-162-970-11 CERAMIC CHIP 0.01uF...
  • Page 40 CDX-CA600/CA600X SERVO SL SW SPEAKER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-809-11 METAL CHIP 1/16W ACCESSORIES 1-216-821-11 METAL CHIP 1/16W ************ 1-216-821-11 METAL CHIP 1/16W 1-216-864-11 METAL CHIP 1/16W 1-476-526-31 REMOTE COMMANDER (RM-X115) (E)
  • Page 41 CDX-CA600/CA600X MEMO...
  • Page 42 CDX-CA600/CA600X REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision...

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