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INSTALLATION INSTRUCTION, PARTS LIST
The information contained in this document is subject to change without notice.
SCHROEDER AMERICA MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING,
BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. SCHROEDER AMERICA shall not be liable for errors contained herein or for incidental consequential
damages in connection with the finishings, performance, or use of this material.
This document contains proprietary information which is protected by copyright. All right reserved.
This manual must be read and understood before the installation and operation of this dispenser.
AND CONFIGURATION GUIDE
FOR THE
2V DISPENSER
Dispenser Model No. 980
NOTICE:
© Copyright 2015 by Schroeder America, all rights reserved.
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
Schroeder America
5620 Business Park • San Antonio, TX 78218
210.662.8200 • Fax: 210.667.2600 • www.schroederamerica.com
Toll-Free 877.404.2488
Please refer to the Schroeder America website (www.schroederamerica.com)
for information relating to Schroeder America installation and Service
Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
Rev: 3/15
PN: 805-0014
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Summary of Contents for Schroeder America 2V Dispenser 980
- Page 1 BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. SCHROEDER AMERICA shall not be liable for errors contained herein or for incidental consequential damages in connection with the finishings, performance, or use of this material.
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Page 2: Overall Dimensions
15W, 115V CONDENSER FAN MOTOR 9W, 115V ICE BANK CONTROL Schroeder America Electronic Ice Bank Control (Optional 230V/50Hz and 240V/60Hz systems available) DRINK CAPACITY 100 - 12 ounce drinks under 40°F (4.4°C) at two (2) drinks per minute with 75°F (23.9°C) ambient, inlet water, and inlet syrup 5. -
Page 3: Installation
NOTE: If unit is transported, it is advisable to leave unit secured to plywood shipping base. 5. Inspect unit for concealed damage. If damage exists, notify delivering carrier note and file a claim against the carrier. C. INSTALLATION The dispenser is designed to sit on a flat, supported surface capable of supporting a minimum weight of 200 pounds (90.7 kg). It may be either counter or leg mounted. When the dispenser is to be permanently bolted to the countertop, seal dispenser base to countertop with a silicone sealant, which provides a smooth and easily cleanable bond to the countertop. NOTE: NSF listed units must be sealed to the countertop or have four (4) inch legs installed. -
Page 4: Connecting Supply Lines To Sources
1. Check the dispenser serial number plate for unit’s correct electrical requirements. Do not plug into electrical outlet unless unit electrical configuration, located on serial plate, agrees with local available power supply. 2. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage rating, and plug in the unit. This will turn on the refrigeration system and allow it to start cooling and allow ice bank to form while completing installation. Approximately four (4) hours are required to form a full ice bank. NOTE: Units equipped with an electronic ice bank control contain a twenty (20) second delay. Compressor and fan motor will not begin running until twenty (20) seconds after the unit is plugged into an electrical outlet. E. CONNECTING SUPPLY LINES TO SOURCES 1. Remove splash plate from front of dispenser. Lift slightly and pull out. 2. Connect free end of plain water lines to water supply [must be 40 PSI (2.7 BAR) or more]. 3. Mark both ends of product and water lines and route to dispenser. Flush lines to be sure each is clean. Failure to do so may result in clogging of valve(s), resulting in improper operation. Connect lines to dispenser and secure using Oetiker clamps. 4. -
Page 5: Scheduled Maintenance
I. Repeat process for each valve. Fig. 6.1 Flow Control Adjustment Increase flow turn clockwise Decrease flow turn counterclockwise 7. SCHEDULED MAINTENANCE A. DAILY 1. Remove the nozzle and diffuser from each valve and rinse well in warm water. Do NOT use soap or detergent. This will cause foaming and off taste in finished product. 2. Remove the cup rest and drip tray. Wash in warm soapy water. 3. Pour warm soapy water into the drip tray and wipe with a clean cloth. 4. - Page 6 residual product. 4. Fill lines with a caustic-based (low-subsiding, non-perfumed, and easily rinsed) detergent solution. The solution should be prepared in accordance with the manufacturer’s recommendations, but should be at least two (2) percent sodium hydroxide. Make sure the lines are completely filled and allow to stand for at least ten (10) minutes. 5. Flush the detergent solution from the lines with clean water. Continue rising until testing with phenolphthalein shows that the rinse water is free of residual detergent. 6. Fill the lines with a low pH (7.0) chlorine solution containing at least 50 parts per million (PPM) (50 mg/L) available chlorine. Make sure that lines are completely filled and allow to stand for ten (10) minutes.
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Page 7: Troubleshooting
9. TROUBLE SHOOTING TROUBLE POSSIBLE CAUSE REMEDY 1. Water/syrup A. Tea piston not seated or A. If damaged, replace. If leakage at damaged. improperly installed, adjust. nozzle. 2. Miscellaneous A. Gap between parts. A. Tighten appropriate retainin leakage. screws. B. Damage or improperly B. - Page 8 7. Water only A. Water or syrup Shut-off on A. Open Shut-off fully. dispensed, no mounting block not fully syrup; or syrup open. only dispensed, B. Improper or inadequate B. Close Shut-offs. Remove outlet no water. water or syrup flow. tubing to postmix valve. Open Shut-offs slightly and check water and syrup flow. If no flow, check dispenser for freeze-up or other problems. Ensure BIB connection is engaged. C. Kinked Line. C.
- Page 9 11. Compressor A. Ice bank control failure. A. Replace ice bank control. starts and B. Incorrect wiring. B. Refer to wiring diagram and continues to run correct. until freeze up C. Probe shorted. C. Check probe for foreign and will not cut material or damage. off. 12. Compressor A. Inadequate voltage. A. Measure voltage across does not start common and terminal on but hums.
- Page 10 15. Compressor and A. Relay will not turn on A. Failed relay. Replace Control condenser fan compressor. Board. motor will not start after 20 second Power Off delay. B. Probe unplugged. B. Check probe connection at PCB. C. Improper wiring. C. Check Power Indicator Lamp; check wiring per Wiring Diagram.
- Page 11 CUP TRAY/DRIP TRAY ASSEMBLY ASSY, CUP REST/DRIP TRAY ITEM SCHROEDER PN DESICRIPTION 220-0005 SCREW MA 8-32 X 3/8 PH TR HD SS 661-0010 CUP REST, 2V SQUARE TEA 265-0599 DRIP TRAY, CHILLER 319-0489 BRACKET, DRIP TRAY SUPPORT, 2V DISPENSER...
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Page 12: Cabinet Assembly
CABINET ASSEMBLY ASSY, FOAMED TANK/WRAPPER-SPLASH PLATE ITEM SCHROEDER PN DESICRIPTION 243-0002 NUT, HEX, 1/4-20 KEPS, SS 220-0005 SCREW MA 8-32 X 3/8 PH TR HD SS 252-0001 RIVET, POP, .125 X .250 LG, SS 252-0002 RIVET, POP, .125 X .462 LG, SS 509-0007 SPACER, .125LX .14 ID, TEAZZERS 319-0480... - Page 13 ICE BANK CONTROL PROBE ASSEMBLY TUBE ASSEMBLY, EVAPORATOR ITEM SCHROEDER PN DESICRIPTION 220-0005 SCREW, MA 8-32 X 3/8 PH TR HD, SS 220-0007 SCREW, MA 6-32 X .375 PH PHD, SS 319-0142 BRACKET, ICE BANK PROBE, CHILLER 321-0081 TUBE, EVAPORATOR 602-0007 PROBE ASSY, IB 634-0059...
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Page 14: Compressor Deck Assembly
COMPRESSOR DECK ASSEMBLY... - Page 15 COMPRESSOR DECK ASSEMBLY ASSY, COMPRESSOR DECK, 500 CHILLER ITEM SCHROEDER PN DESICRIPTION 257-0006 FAN BLADE, AGITATOR 303-0015 DRIER, CT 221-0006 SCREW, SM #6 X 3/8, PPH, SS 243-0002 NUT, HEX, 1/4-20 KEPTS, SS 220-0023 SCREW, 8-36 X .438, HHD, ZP 243-0014 NUT, HEX, 10-32 KEPS, SS 321-0083...
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Page 16: 220V Wiring Diagram
220V WIRING DIAGRAM MAIN WINDING START WINDING WINDING PROTECTOR... -
Page 17: Wiring Diagram
WIRING DIAGRAM HARNESS SEALED CONNECTOR AGITATOR FAN MOTOR GROUND MOTOR EIBC RELAY COMPRESSOR ICE BANK WIRING SCHEMATIC PROBE SCHROEDER AMERICA EIBC PN. 604-0002 ICE BANK CONTROL PCB IN ICE BANK CONTROL (IBC) HOUSING... - Page 18 2 VALVE CHILLER...
- Page 19 2 VALVE CHILLER CHILLER, 3 CIRCUIT, 2 VLV, 115V/60HZ ITEM SCHROEDER PN DESICRIPTION 208-0010 O-RING, 2-010 662-0019 FITTING SUB-ASSY, INLINE VALVE TO PMV, CHILLER 639-0032 VALVE ASSY, FC, SODA, INLINE, 2.5 OZ, BLK BONNET 639-0034 VALVE ASSY, FC, SYRUP, INLINE, 2.5 OZ, BLACK 224-0006 SCR, 6-19X.500, PLATITE, PH, PHD 256-0021...
- Page 20 The Period of Warranty is (i) one (1) year from the date of installation, or (ii) fifteen (15) months from the date of shipment by Schroeder America of a product covered hereby, whichever time period elapses first. For products incorporating a sealed refrigeration system the Period of Warranty, with respect to the sealed refrigeration system only (defined as the compressor, evaporator, condenser, and interconnection tubing [not to include access valves]), is three (3) years from the date of installation or forty (40) months from the date of shipment by Schroeder America, whichever time period elapses first.
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