Page 1
Service Manual PL12-1012EN 09/20/2012 19P & 19T Series Pistol Grip Screwdrivers 19P Series 19T Series For additional product information visit our website at http://www.apextoolgroup.com...
Page 2
PL12-1012EN Cleco ® 09/20/2012 General Information For this Instruction Manual This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain these tools. This Instruction Manual • provides important notes for the safe and efficient use of these tools.
Page 3
PL12-1012EN Cleco ® 09/20/2012 Nomenclature Tool Series Handle P = Pistol Grip P-Handle T = Pistol Grip T-Handle Tool Type C = Combination (Trigger/Push-To-Start) T = Trigger Clutch A = Clecomatic Clutch Maximum Torque 02 = 2.1 Nm 06 = 5.1 Nm 03 = 2.9 Nm...
PL12-1012EN Cleco ® 09/20/2012 Contents Safety Warning and notes ....................6 Basic requirements for safe working practices ............7 Operator training ....................7 Personal protective equipment ................7 Designated use ...................... 8 Codes and standards .................... 8 Noise and vibration ....................8 Scope of supply, transport and storage Items supplied .......................
Page 5
PL12-1012EN Cleco ® 09/20/2012 Contents Spare parts 10.1 19P series screwdriver ..................20 10.2 19T series screwdriver ..................22 10.3 Motor assembly ....................24 10.4 301967PT Gearing assembly ................26 10.5 301086 Gearing assembly ................... 26 10.6 301968PT Gearing assembly ................28 10.7...
PL12-1012EN Cleco ® 09/20/2012 Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram. • The signal word indicates the severity and probability of the impending danger. • The pictogram indicates the type of danger.
PL12-1012EN Cleco ® 09/20/2012 Safety Basic requirements for safe working practices All personnel involved with the installation, operation or maintenance of these tools must read and understand all safety instructions contained in this manual. Failure to comply with these instructions could result in serious injury or property damage.
PL12-1012EN Cleco ® 09/20/2012 Safety Designated use The 19P/19T are designed exclusively for fastening and releasing threaded fasteners. The 19P/19T series screwdrivers are equipped with an adjustable Clecomatic clutch. The tool will shut off the instant the clutch reaches its adjustable preset torque. This action provides an accurate method of controlling torque without sacrificing tool speed.
PL12-1012EN Cleco ® 09/20/2012 Scope of Supply, Transport and Storage Scope of supply, transport and storage Items supplied Check shipment for transit damage and ensure that all items have been supplied: 19P or 19T PL12-1012EN instruction manual Declaration of Conformity...
PL12-1012EN Cleco ® 09/20/2012 Before Initial Operation Before initial operation Ambient conditions Ambient temperature: 41°F (5°C) to a maximum of 104°F (40°C) Acceptable relative humidity: 25% to 90%, non-condensing Air supply Parameter Description Minimum inside diameter: 3/16" (4,7 mm) Air Hose Maximum length: 16.4' (5 m)
PL12-1012EN Cleco ® 09/20/2012 Before Initial Operation Tool set up The tool must be configured for the application. 5.4.1 Setting the torque --------------------------------------------------------------------------------------------------------------------------------------- Danger of injury from accidental start up. Turn off the compressed air before adjusting the clutch. --------------------------------------------------------------------------------------------------------------------------------------- Ú...
PL12-1012EN Cleco ® 09/20/2012 First Operation First operation Putting into use Ú Make sure the air supply is securely attached and the compressor is turned on. Ú Make sure the reverse lever is in the correct position. Ú Place the socket or bit on the application and depress the trigger to start the rundown.
PL12-1012EN Cleco ® 09/20/2012 Troubleshooting Troubleshooting Malfunction Possible causes Remedy Make sure there is adequate air pressure at Tool does not No or low air pressure Ú start the tool air inlet Make sure the reversing lever is in the Reversing lever out of position Ú...
PL12-1012EN Cleco ® 09/20/2012 Maintenance Maintenance --------------------------------------------------------------------------------------------------------------------------------------- Danger of injury from accidental start up. Turn off the compressed air before performing any maintenance. --------------------------------------------------------------------------------------------------------------------------------------- Service schedule Only qualified and trained personnel are permitted to perform maintenance on these tools. Regular maintenance reduces operating faults, repair costs and downtime. In addition to the following service schedule, implement a safetu related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account.
PL12-1012EN Cleco ® 09/20/2012 Maintenance 8.1.1 Calculating a customer specific maintenance plan A service interval W(1, 2, 3) depends on the following factors: Value assumed in Factor Description "Service Schedule" V1 = 100,000 Number of rundowns after a maintenance measure is prescribed by Apex V2 - 500,000 Tool Group.
PL12-1012EN Cleco ® 09/20/2012 Repair Instructions Trip rod sizing Step 1: (Kit 301409) Step 2: Assemble (2) 863009 O-Rings on the Spindle Shorten the Trip Rod until the tool just begins to start Bushing. with one (1) turn remaining on t he Clutch Housing.
PL12-1012EN Cleco ® 09/20/2012 Spare Parts 10.12 301981PT Clecomatic Clutch Assembly Models 19(--)A15Q Torque: 15 ft. lbs. (20 Nm) * Note: Not included with clutch assembly Lubricate with 540450 Grease (18 oz. can) Page 38...
PL12-1012EN Cleco ® 09/20/2012 Technical Data Technical data 11.1 19PCA and 19TCA Specifications Trigger Allow Push-to-Start Clecomatic Clutch Tool Range With Std. Spring 19PC Series 19TC Series Free Model Number Max Tq Min Tq Max Tq Min Tq Speed Length...
Service 12.1 Replacement parts Use only original Cleco replacement parts. Failure to comply can result in reduced power and increased service requirements. The tool warranty may be voided if replacement parts are not manufactured or approved by Apex Tool Group.
PL12-1012EN Cleco ® 09/20/2012 Disposal Disposal --------------------------------------------------------------------------------------------------------------------------------------- Injuries and environmental damage from improper disposal. Components and auxillary materials of the tool pose risks to health and the environment. Ú Capture auxillary materials (oils, greases) when drained and dispose of them properly.
Page 48
Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, MI Houston, TX Lexington, SC Los Angeles, CA Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group...
Need help?
Do you have a question about the 19P Series and is the answer not in the manual?
Questions and answers