Cleco 19P Series Instruction Manual
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Cleco 19P Series Instruction Manual

Pistol grip stall screwdriver
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Instruction Manual
PL12-1019EN
06/18/2019
19P & 19T Series
Pistol Grip Stall Screwdriver
19P Series
19T Series
For additional product information visit our website at http://www.ClecoTools.com
For additional product information visit our website at http://www.ClecoTools.com

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Summary of Contents for Cleco 19P Series

  • Page 1 Instruction Manual PL12-1019EN 06/18/2019 19P & 19T Series Pistol Grip Stall Screwdriver 19P Series 19T Series For additional product information visit our website at http://www.ClecoTools.com For additional product information visit our website at http://www.ClecoTools.com...
  • Page 2 PL12-1019EN Cleco ® 05/14/2013 General Information For this Instruction Manual This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain these tools. This Instruction Manual • provides important notes for the safe and efficient use of these tools.
  • Page 3 PL12-1019EN Cleco ® 05/14/2013 Nomenclature Tool Series Handle P = Pistol Grip P-Handle T = Pistol Grip T-Handle Tool Type T = Trigger Torque Control S = Stall Maximum Torque 02 = 2.1 Nm 03 = 3.1 Nm 04 = 4.5 Nm 05 = 5.1 Nm...

  • Page 4: Table Of Contents

    PL12-1019EN Cleco ® 05/14/2013 Contents Safety Warning and notes ....................6 Basic requirements for safe working practices ............7 Operator training ....................7 Personal protective equipment ................7 Designated use ...................... 8 Codes and standards .................... 8 Noise and vibration ....................8 Scope of supply, transport and storage Items supplied .......................
  • Page 5 PL12-1019EN Cleco ® 05/14/2013 Contents Spare parts 10.1 19P series screwdriver ..................20 10.2 19T series screwdriver ..................22 10.3 Motor assembly ....................24 10.4 301967PT Gearing assembly ................26 10.5 301086 Gearing assembly ................... 26 10.6 301968PT Gearing assembly ................28 10.7...

  • Page 6: Safety

    PL12-1019EN Cleco ® 05/14/2013 Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram. • The signal word indicates the severity and probability of the impending danger. • The pictogram indicates the type of danger.

  • Page 7: Basic Requirements For Safe Working Practices

    PL12-1019EN Cleco ® 05/14/2013 Safety Basic requirements for safe working practices All personnel involved with the installation, operation or maintenance of these tools must read and understand all safety instructions contained in this manual. Failure to comply with these instructions could result in serious injury or property damage.

  • Page 8: Designated Use

    PL12-1019EN Cleco ® 05/14/2013 Safety Designated use The 19P/19T are designed exclusively for fastening and releasing threaded fasteners. The 19P/19T series screwdrivers are not equipped with a clutch. The output spindle is coupled to the last stage of gearing. Torque output from a stall tool may be controlled within fairly reasonable limits with an air pressure regulator.

  • Page 9: Scope Of Supply, Transport And Storage Items Supplied

    PL12-1019EN Cleco ® 05/14/2013 Scope of Supply, Transport and Storage Scope of supply, transport and storage Items supplied Check shipment for transit damage and ensure that all items have been supplied: 19P or 19T PL12-1019EN instruction manual Declaration of Conformity...

  • Page 10: Product Description

    PL12-1019EN Cleco ® 05/14/2013 Product Description Product description General description • Pistol grip or “T” handle pneumatic powered screwdriver • Trigger actuated • Clockwise/counterclockwise rotation • Stall type tool (no clutch) • Low vibration level Operation and functional elements This section describes the operational and functional elements of the 19P/19T.

  • Page 11: Accessories

    PL12-1019EN Cleco ® 05/14/2013 Accessories Accessories Suspension Bail Part Number: 931962 Exhaust Overhose Part Number: 207107 (19T) Small Handle Part Number: 207595PT Page 11...

  • Page 12: Before Initial Operation

    PL12-1019EN Cleco ® 05/14/2013 Before Initial Operation Before initial operation Ambient conditions Ambient temperature: 41°F (5°C) to a maximum of 104°F (40°C) Acceptable relative humidity: 25% to 90%, non-condensing Air supply Parameter Description Minimum inside diameter: 3/16" (4,7 mm) Air Hose Maximum length: 16.4' (5 m)

  • Page 13: Tool Set Up

    PL12-1019EN Cleco ® 05/14/2013 Before Initial Operation Tool set up The tool must be configured for the application. Page 13...

  • Page 14: First Operation

    PL12-1019EN Cleco ® 05/14/2013 First Operation First operation Putting into use Ú Make sure the air supply is securely attached and the compressor is turned on. Ú Make sure the reverse lever is in the correct position. Ú Place the socket or bit on the application and depress the trigger to start the rundown.

  • Page 15: Troubleshooting

    PL12-1019EN Cleco ® 05/14/2013 Troubleshooting Troubleshooting Malfunction Possible causes Remedy Make sure there is adequate air pressure at Tool does not No or low air pressure Ú start the tool air inlet Make sure the reversing lever is in the Reversing lever out of position Ú...

  • Page 16: Maintenance

    PL12-1019EN Cleco ® 05/14/2013 Maintenance Maintenance --------------------------------------------------------------------------------------------------------------------------------------- Danger of injury from accidental start up. Turn off the compressed air before performing any maintenance. --------------------------------------------------------------------------------------------------------------------------------------- Service schedule Only qualified and trained personnel are permitted to perform maintenance on these tools. Regular maintenance reduces operating faults, repair costs and downtime. In addition to the following service schedule, implement a safetu related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account.

  • Page 17: Calculating A Customer Specific Maintenance Plan

    PL12-1019EN Cleco ® 05/14/2013 Maintenance 8.1.1 Calculating a customer specific maintenance plan A service interval W(1, 2, 3) depends on the following factors: Value assumed in Factor Description "Service Schedule" V1 = 100,000 Number of rundowns after a maintenance measure is prescribed by Apex V2 - 500,000 Tool Group.
  • Page 18 PL12-1019EN Cleco ® 05/14/2013 Blank Page Page 18...

  • Page 19: Repair Instructions

    PL12-1019EN Cleco ® 05/14/2013 Repair Instructions Repair instructions Motor disassembly and reassembly Disassembly R = Replace Reassembly .0010” (.254mm) .0015” (.031mm) Page 19...

  • Page 20: Spare Parts

    PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.1 19P Series Screwdriver Models 19PTS(--)Q Torque: 5-7 in. lbs. (0.6-0.8 Nm) Torque: 95-105 in. lbs. (10.7-11.8 Nm) Page 20 Page 20...
  • Page 21 PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.1 19P Series Screwdriver Number Description 301963PT Reversing Valve Assembly (includes Ref. 2 thru 12) 541528 O-Ring 207611PT Tapered Throttle Valve 207612PT Valve Stem 70193900 Washer 70191800 Reversing Valve Bushing 80047400 Spring Clip 207574PT...

  • Page 22: Series Screwdriver

    PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.2 19T Series Screwdriver Models 19TTS(--)Q Torque: 5-7 in. lbs. (0.6-0.8 Nm) Torque: 95-105 in. lbs. (10.7-11.8 Nm) Page 22...
  • Page 23 PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.2 19T Series Screwdriver Number Description 301963PT Reversing Valve Assembly (includes Ref. 2 thru 12) 541528 O-Ring 207611PT Tapered Throttle Valve 207612PT Valve Stem 70193900 Washer 70191800 Reversing Valve Bushing 80047400 Spring Clip 207574PT...

  • Page 24: Motor Assembly

    PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.3 Motor Assembly Page 24...
  • Page 25 PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.3 Motor Assembly Number Description Table 10.3 Motor Assembly 203504 Cylinder 205960 Rear Bearing Plate Table 10.3 Rotor 203615PT 12 Rotor Blade 208535PT Front Bearing Plate 842768 Ball Bearing 844897 Front Cylinder Pin 847548...

  • Page 26: 301967Pt Gearing Assembly

    PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.4 301967PT Gearing Assembly Models 19PTS02Q 19TTS02Q Lubricate with 540450 Grease (18 oz. can) 10.5 301086 Gearing Assembly Models 19PTS03Q 19TTS03Q Lubricate with 540450 Grease (18 oz. can) Page 26...
  • Page 27 PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.4 301967PT Gearing Assembly Number Description 301967PT Gear Case Assembly (6.875:1) 204136PT End Plate Spacer 207619PT Idler Gear (16T) 207620PT Open Spider 205964 Gear Case 847595 Ball Bearing 619017 Retaining Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation) (T) Teeth 10.5...

  • Page 28: 301968Pt Gearing Assembly

    PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.6 301968PT Gearing Assembly Models 19PTS04Q 19TTS04Q Lubricate with 540450 Grease (18 oz. can) 10.7 301969PT Gearing Assembly Models 19PTS05Q 19TTS05Q Lubricate with 540450 Grease (18 oz. can) Page 28...
  • Page 29 PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.6 301968PT Gearing Assembly Number Description 301968PT Gear Case Assembly (17.256:1) 203644PT End Plate Spacer 203919 Pinion Gear 205964 Gear Case 619017 Retaining Ring 847595 Ball Bearing 207615PT Open Spider 207616PT 12 Idler Gear (14T)

  • Page 30: 301122 Spindle Assembly

    PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.8 301122 Spindle Assembly Lubricate with 540450 Grease (18 oz. can) Page 30...
  • Page 31 PL12-1019EN Cleco ® 05/14/2013 Spare Parts 10.8 301122 Spindle Assembly Number Description 301122 Stall Spindle Assembly 202847PT Spindle 844265 Steel Ball (.125 diameter) 207104 Spindle Housing 619524 Retaining Ring 202833PT Release Collar 202842PT Spring 864249 Washer 833688 Retaining Ring (#) Quantity...

  • Page 32: Technical Data

    PL12-1019EN Cleco ® 05/14/2013 Technical Data Technical data 11.1 19PTS and 19TTS Specifications Trigger Start Stall 19PT Series 19TT Series Maximum Free Model Number Torque Speed Length Weight Length Weight (rpm) 19PT Series 19TT Series in-lb 19PTS02Q 19TTS02Q 2800 1.16 1.19...

  • Page 33: Service

    Service 12.1 Replacement parts Use only original Cleco replacement parts. Failure to comply can result in reduced power and increased service requirements. The tool warranty may be voided if replacement parts are not manufactured or approved by Apex Tool Group.

  • Page 34: Disposal

    PL12-1019EN Cleco ® 05/14/2013 Disposal Disposal --------------------------------------------------------------------------------------------------------------------------------------- Injuries and environmental damage from improper disposal. Components and auxillary materials of the tool pose risks to health and the environment. Ú Capture auxillary materials (oils, greases) when drained and dispose of them properly.
  • Page 35 PL12-1019EN Cleco ® 05/14/2013 Blank Page Page 35...
  • Page 36 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Cleco ® Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA...

This manual is also suitable for:

19t series19pts02q19pts03q19pts04q19pts05q19tts02q ... Show all

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