Fujitsu ASYG 09 LLCA Installation Manual

AIR CONDITIONER
Wall Mounted Type

INSTALLATION MANUAL

9332622003-02
1. SAFETY PRECAUTIONS
• Be sure to read this manual thoroughly before installation.
• Warnings and precautions indicated in this manual contain important information pertaining to
your safety. Be sure to observe them.
• Hand this manual, together with the operating manual, to the customer. Request the customer
to keep them on hand for future use, such as for relocating or repairing the unit.
This mark indicates procedures which, if improperly performed,
WARNING
might lead to the death or serious injury of the user.
• Installation of this product must be done by experienced service technicians or professional
installers only in accordance with this manual. Installation by non-professional or improper
installation of the product might cause serious accidents such as injury, water leakage,
electric shock, or fire. If the product is installed in disregard of the instructions in this manual,
it will void the manufacturer's warranty.
• Do not turn on the power until all work has been completed. Turning on the power before the
work is completed can cause serious accidents such as an electric shock or a fire.
• If refrigerant leaks when you are working, ventilate the area. If the leaking refrigerant is
exposed to a direct flame, it may produce a toxic gas.
• Installation must be performed in accordance with regulations, codes, and standards for
electrical wiring and equipment in each country, region, or the installing place.
This mark indicates a potentially hazardous situation that may
CAUTION
result in minor or moderate injury or damage to property.
• Read carefully all of safety information written in this manual before you install or use the
air conditioner.
• This unit must be installed by qualified personnel with a capacity certification of handling
refrigerant fluids. Refer to regulation and laws in use on installation place.
• Install the unit by following local codes and regulations in force in the place of installation,
and the instructions provided by manufacturer.
• This unit is part of a set constituting an air conditioner. The unit must not be installed alone
or be installed with non-authorized device by the manufacturer.
• Always use a separate power supply line protected by a circuit breaker operating on all wires
with a distance between contact of 3 mm for this unit.
• To protect the persons, ground the unit correctly, and use the power cable combined with
an Earth Leakage Circuit Breaker (ELCB).
• The units are not explosion proof, and therefore should not be installed in explosive atmosphere.
• To avoid getting an electric shock, never touch the electrical components soon after the
power supply has been turned off. After turning off the power, always wait 5 minutes or
more before you touch the electrical components.
• This unit contains no user-serviceable part. Always consult experienced service technician
for repairing.
• Do not touch the aluminum fins of heat exchanger built-in the indoor or outdoor unit to avoid
personal injury when you install the unit.
• When moving or relocating the air conditioner, consult experienced service technicians for
disconnection and reinstallation of the unit.
• Do not place any other electrical products or household belongings under indoor unit or
outdoor unit. Dripping condensation from the unit might get them wet, and may cause damage
or malfunction of your property.
2. ABOUT THE UNIT
Precautions for using R410A refrigerant
• The basic installation work procedures are the same as conventional refrigerant (R22) models.
However, pay careful attention to the following points.
• Since the working pressure is 1.6 times higher than that of conventional refrigerant (R22)
models, some of the piping and installation and service tools are special. (See the table below.)
Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant
R410A model, always replace the conventional piping and flare nuts with the R410A piping
and flare nuts.
• Models that use refrigerant R410A have a different charging port thread diameter to prevent
erroneous charging with conventional refrigerant (R22) and for safety. Therefore, check
beforehand. [The charging port thread diameter for R410A is 1/2 inch.]
• Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant
(R22) models. Also, when storing the piping, securely seal the opening by pinching, taping, etc.
• When charging the refrigerant, take into account the slight change in the composition of the
gas and liquid phases. And always charge from the liquid phase where refrigerant composition
is stable.
Special tools for R410A
Gauge manifold
Pressure is high and cannot be measured with a conventional (R22) gauge.
To prevent erroneous mixing of other refrigerants, the diameter of each port has been changed.
It is recommended the gauge with seals -0.1 to 5.3 MPa (-1 to 53 bar) for high pressure.
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure.
Charge hose
To increase pressure resistance, the hose material and base size were changed.
Vacuum pump
A conventional vacuum pump can be used by installing a vacuum pump adapter.
Gas leakage detector
Special gas leakage detector for HFC refrigerant R410A.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of residual oil
is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or discolored
portion (especially on the interior surface). Otherwise, the expansion value or capillary tube may
become blocked with contaminants.
As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary
to choose adequate materials.
Thicknesses of copper pipes used with R410A are as shown in chart below. Never use copper
pipes thinner than 0.8mm even when it is available on the market.
Thicknesses of Annealed Copper Pipes
Thickness (mm)
Nominal diameter Outer diameter (mm) R410A
1/4 in. 6.35 0.80
3/8 in. 9.52 0.80
WARNING
Do not use the existing (for R22) piping and flare nuts.
If the existing materials are used, the pressure inside the refrigerant cycle will rise and cause
failure, injury, etc. (Use the special R410A materials.)
When installing and relocating the air conditioner, do not mix gases other than the
specified refrigerant (R410A) to enter the refrigerant cycle.
If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally
high value and cause failure, injury, etc.
For authorized service personnel only
WARNING
• For appropriate working of the air conditioner, install it as written in this manual.
• To connect indoor unit and outdoor unit, use air conditioner piping and cables available
through your local distributor. This manual describes proper connections using such
installation set.
• Installation work must be performed in accordance with national wiring standards by
authorized personnel only.
• Do not turn on the power until all work has been completed.
• Be careful not to scratch the air conditioner when handling it.
• After installation, explain correct operation to the customer, using the operating manual.
Accessories
The following installation accessories are supplied. Use them as required.
Name and Shape Q'ty Name and Shape Q'ty Name and Shape
Operating manual Installation manual Wall hook bracket
(This manual)
1 1
Remote controller Battery Cloth tape
2
1
Tapping screw Drain pipe
(M4 × 25 mm)
5
The following items are necessary to install this air conditioner. (The items are not included
with the air conditioner and must be purchased separately.)
Name Q'ty Name
Connection pipe assembly 1 Wall cap
Connection cable 1 Saddle
Wall pipe 1 Drain hose
Decorative tape 1 Tapping screws
Vinyl tape 1 Sealant
3. ELECTRICAL REQUIREMENT
• Always make the air conditioner power supply a special branch circuit and provide a special
switch and receptacle. Do not extend the power cable.
• Install the disconnect device with a contact gap of at least 3 mm nearby the units.
Cable Size (mm2)* 1 Type Remarks
Connection cable 1.5 Type 60245 IEC 57 3 cable + Earth (Ground), 1 Ø 230V
*1 Selected sample: Select the correct cable type and size according to the country or
region's regulations.
Max. wire length: Set a length so that the voltage drop is less than 2%. Increase the wire
diameter when the wire length is long.
WARNING
• The rated voltage of this product is 230 V AC 50 Hz.
• Before turning on the power, check if the voltage is within the 220 V -10 % to 240 V +10 % range.
• Always use a special branch circuit and install a special receptacle to supply power to the
room air conditioner.
• Use a circuit breaker and receptacle matched to the capacity of the air conditioner.
• Do not extend the power cable.
• Perform wiring work in accordance with standards so that the air conditioner can be operated
safely and correctly.
• Install a leakage circuit breaker in accordance with the related laws and regulations and electric
company standards.
CAUTION
• The power source capacity must be the sum of the air conditioner current and the current
of other electrical appliances. When the current contracted capacity is insufficient, change
the contracted capacity.
• When the voltage is low and the air conditioner is difficult to start, contact the power company
for increasing the voltage.
4. INSTALLATION DIAGRAM
Installation dimensions
[INDOOR UNIT]
Wall hook bracket
6.3 cm or over
7 cm or over
10 cm or over
[ref.] R22
0.80
150 cm or over
(Wall cap)
0.80
180 cm or over
Remote controller
10 cm or over
[OUTDOOR UNIT]
60 cm or over
25 cm or
over
10 cm or over
20 cm or over
5 cm or over
45.4 cm
33 cm
5. SELECTING THE MOUNTING POSITION
Decide the mounting position with the customer as follows:
• Do not set to a place where there is oily smoke, oil is used in the factory, the unit can contact
Q'ty sea breeze, sulfide gases will be generated in the hot spring area, corrosive gases will be
generated, animal may urine on the unit and ammonia will be generated and a dusty place.
Indoor unit
(1) Install the indoor unit level on a strong wall which is not subject to vibration.
1
(2) The inlet and outlet ports should not be obstructed : the air should be able to blow all
over the room.
(3) Install the unit a dedicated electrical branch circuit.
(4) Do not install the unit where it will be exposed to direct sunlight.
1
(5) Install the unit where connection to the outdoor unit is easy.
(6) Install the unit where the drain pipe can be easily installed.
(7) Take servicing, etc. into consideration and leave the spaces shown in " 4. INSTALLATION
DIAGRAM ". Also install the unit where the filter can be removed.
1
(8) Indoor unit should be set to a place where it is free from the influence of the electronic
instant on/off type fluorescent lamp and the thin TV screen.
Correct initial installation location is important because it is difficult to move unit after it is installed.
Outdoor unit
Q'ty
(1) If possible, do not install the unit where it will be exposed to direct sunlight.
1
(If necessary, Install a blind that does not interfere with the air flow.)
1 set (2) Do not install the unit where a strong wind blows or where it is very dusty.
(3) Do not install the unit where people pass.
1
(4) Take you neighbors into consideration so that they are not disturbed by air blowing into
1 set
their windows or by noise.
1
(5) Provide the space shown in " 4. INSTALLATION DIAGRAM " so that the air flow is not blocked.
Also for efficient operation, leave open three of the four directions front, rear, and both sides.
(6) Install the unit where keep away more than 3m from the antenna of TV set and Radio.
(7) Outdoor unit should be set to a place where both drainage and itself will not be affected
when heating.
WARNING
Install the unit where is capable to support the weight of the unit. Secure the unit firmly
so that the unit does not topple or fall.
CAUTION
Do not install the unit in the following areas:
• Area with high salt content, such as at the seaside. It will deteriorate metal parts, causing the
parts to fail or the unit to leak water.
• Area filled with mineral oil or containing a large amount of splashed oil or steam, such as a
kitchen. It will deteriorate plastic parts, causing the parts to fail or the unit to leak water.
• Area where is close to heat sources.
• Area that generates substances that adversely affect the equipment, such as sulfuric gas,
chlorine gas, acid, or alkali.
It will cause the copper pipes and brazed joints to corrode, which can cause refrigerant leakage.
• Area that can cause combustible gas to leak, contains suspended carbon fibers or flammable
dust, or volatile inflammables such as paint thinner or gasoline.
• If gas leaks and settles around the unit, it can cause a fire.
• Area where animals may urinate on the unit or ammonia may be generated.
• Do not use the unit for special purposes, such as storing food, raising animals, growing plants,
or preserving precision devices or art objects. It can degrade the quality of the preserved or
stored objects.
• Install the unit where drainage does not cause any trouble.
• Install the indoor unit, outdoor unit, and power supply cable at least 1 m away from a television
or radio receivers. The purpose of this is to prevent TV reception interference or radio noise.
(Even if they are installed more than 1 m apart, you could still receive noise under some signal
conditions.)
• If children may approach the unit, take preventive measures so that they cannot reach the unit.
• Install the indoor unit on the wall where the height from the floor is more than 1.8 m.
6. INDOOR UNIT INSTALLATION
Indoor unit piping direction
Outdoor
unit bottom
(Rear)
2: Right
outlet
Drain hose
1: Rear outlet
3: Bottom outlet
4: Left bottom outlet
Cutting the hole in the wall for the connecting piping
(1) Cut a 65 mm diameter hole in the wall at the position shown in the following.
(2) Cut the hole so that the outside end is lower (5 to 10 mm) than the inside end.
(3) Always align the center of the wall hole. If misaligned, water leakage will occur.
(4) Cut the wall pipe to match the wall thickness, stick it into the wall cap, fasten the cap with
vinyl tape, and stick the pipe through the hole.
(5) For left piping and right piping, cut the hole a little lower so that drain water will flow freely.
Wall hook bracket
CAUTION
Center mark
Center mark
• When the outdoor temperature
is 0 °C or less, do not use the
accessory drain pipe and drain
cap.
If the drain pipe and drain cap
are used, the drain water in the
pipe may freeze in extremely
65 mm dia. hole 65 mm dia. hole
cold weather. (Reverse cycle
model only)
• In the area with heavy snowfall,
if the intake and outlet of outdoor Always use the wall pipe. If the wall pipe is not used, the cable that is connected between the
unit is blocked with snow, it indoor unit and the outdoor unit may touch metal, and cause an electric discharge.
might become difficult to get
Installing the wall hook bracket
warm and it is likely to cause of
the breakdown. Construct a canopy
Wall hook bracket
and a pedestal or place the unit on
a high stand (local configured).
Tapping screw
Install the wall hook bracket both horizontally and vertically aligned. Misaligned installation
may cause water leakage.
Forming the drain hose and pipe
[Rear piping, Right piping, Bottom piping]
Pipe (top)
Indoor unit
drain hose
(bottom)
[For Left rear piping, Left piping]
Interchange the drain cap and the drain hose.
Indoor unit drain hose
Installation method of Drain cap
No gap
Hexagonal
Drain cock
wrench
Drain cap
Use a hexagonal wrench 4 mm at opposite
side to insert the drain cap, till the drain
cap contacts the tip of drain cock.
Removal method of drain hose
Screw
Drain hose
Remove the screw
at the left of drain
hose and pull out
drain hose.
Drain fixture
Hold around the joint of the drain hose during working.
As the screw is inside, be sure to use screwdriver treated with magnet.
Connection
pipe
(6.35 mm dia.)
Bend (R70)
with a pipe
Align the marks.
Connection
bender
pipe (9.52 mm dia.)
The piping can be connected in
the 6 directions indicated in the
following.
When the piping is connected in
5: Left
direction 2 , 3 , 4 or 5 , cut along
outlet
the piping groove in the side of
6: Left rear
outlet the front cover with a hacksaw.
Fasten with vinyl tape
5 to
10 mm low
Wall pipe*
Wall cap*
(Inside) (Outside)
Wall
*Field supplied
WARNING
(1) Install the wall hook bracket so that it is
correctly positioned horizontally and vertically.
If the wall hook bracket is titled, water will drip
to the floor.
(2) Install the wall hook bracket so that it is strong
enough to support the weight of the unit.
• Fasten the wall hook bracket to the wall with 5 or more
screws through the holes near the outer edge of the
bracket.
• Check that there is no rattle at the wall hook bracket.
CAUTION
• Install the indoor unit piping in the direction of the
wall hole and bind the drain hose and pipe together
with vinyl tape.
• Install the piping so that the drain hose is at the
bottom.
• Wrap the pipe of the indoor unit that visible from
the outside with decorative tape.
• For right or bottom outlet piping, cut off the piping
outlet cutting groove with a hacksaw.
• For left or left bottom outlet piping,
cut off the piping outlet cutting groove
with a hacksaw.
• Remove the drain cap by pulling at
the projection at the end of the cap
with pliers, etc.
Drain cap
Installation method of drain hose
Drain cock
Drain hose
Screw hole
Screw
Drain fixture
Vertically insert the drain hose toward the
inside, so that the drain fixture (blue) can
accurately align with the screw hole around
the drain cock. After inserting and before
replacing, reinstall and fix the removed
screws
• For left piping and left rear piping, align the marks
on the wall hook bracket and shape the connection
pipe.
• Bend the connection piping at a bend radius of
70 mm or more and install no more than 35 mm
from the wall.
• After passing the indoor piping and drain hose
through the wall hole, hang the indoor unit on the
hooks at the top and bottom of the wall hook bracket.