Installation; General Description - Lincoln Electric MAGNUM IM632-B Operator's Manual

Fast-mate water-cooled gun and cable assemblies
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A-1

GENERAL DESCRIPTION

The MAGNUM®™ 450WC Water Cooled Gun is rated at 450 amperes 100% duty cycle using carbon dioxide
shielding gas and cooled with water at a flow rate of .58 gallons per minute (2.2 liters per minute). It is also rated
400 amperes 100% duty cycle with mixed argon shielding gases. There are several models of guns designed for
gas metal arc welding (GMAW) with .035-1/16 (.9mm-1.6mm) solid electrodes and gas shielded flux cored arc
welding (FCAW) with .045-5/64 (1.2 mm-2.0mm) cored electrodes. The gun tube angle is as shown in the table
below and the gun has a Fast-Mate™ wire feeder end connector. Two 10 ft. (3.5 M) guns with a 45 degree gun
tube angle are available for feeding .035-1/16 (.9mm-1.6mm) aluminum electrode. Optional liners are available
for feeding aluminum electrode with the 60 degree guns. See ACCESSORIES section for details.
TABLE A.1 – MAGNUM®™ 450WC AT 100% DUTY CYCLE WITH CO 2 GAS
Description
Gun
Product
Cable
Number
Length (m)
K684-11
10 ft.
(3.0)
K684-12
15 ft.
(4.5)
K684-13
10 ft.
(3.0)
K684-14
15 ft.
(4.5)
K684-15
10 ft.
(3.0)
K684-16
15 ft.
(4.5)
K684-17
10 ft.
(3.0)
K684-18
10 ft.
(3.0)
The MAGNUM®™ 650 WC Water Cooled Gun is rated at 650 amperes 100% duty cycle using carbon dioxide
shielding gas and cooled with water at a flow rate of .58 gallons per minute (2.2 liters per minute). It is also rated
500 amperes 100% duty cycle with mixed argon shielding gases. The gun is designed for gas metal arc welding
(GMAW) with 5/64 and 3/32 gas shielded flux cored arc welding (FCAW). The gun tube angle is 60 degrees and
the gun has a Fast-Mate wire feeder end connector. Optional gas nozzles are available. See ACCESSORIES
section for details.
TABLE A.2 – MAGNUM®™ 650WC AT 100% DUTY CYCLE WITH CO 2 GAS
Description
Gun
Product
Cable
Number
Length (m)
K1637-1
15 ft.
(4.5)

INSTALLATION

Wire Size
Contact Tips
in. (mm)
.035 (0.9)
KP2067-1B2
.045 (1.2)
KP2067-5B1
.035 (0.9)
KP2067-1B2
.045 (1.2)
KP2067-5B1
.052 (1.3)
KP2067-6B1
1/16 (1.6)
KP2067-7B1
.052 (1.3)
KP2067-6B1
1/16 (1.6)
KP2067-7B1
1/16 (1.6)
KP2067-7B1
5/64 (2.0)
KP2067-10B1
1/16 (1.6)
KP2067-7B1
5/64 (2.0)
KP2067-10B1
.035A (0.9A)
KP2067-1B2
.045A (1.2A)
KP2067-5B1
1/16A (1.6A)
KP2067-7B1
Wire Size
Contact Tips
in. (mm)
5/64 (2.0)
KP2067-10B1
MAGNUM® 450WC & 650WC
Gas
Diffuser
Gas
Assembly
Nozzle
KP2059-1
KP1957-4
KP2059-1
KP1957-4
KP2059-1
KP1957-4
KP2059-1
KP1957-4
KP2059-1
KP1957-4
KP2059-1
KP1957-4
KP2059-1
KP1957-4
KP2059-1
KP1957-4
Gas
Gas
Diffuser
Nozzle
KP1959-2
M19127-2
Cable
Gun Tube
Liner
Angle
KP44-3545-15
60°
KP44-3545-15
60°
KP44-116-15
60°
KP44-116-15
60°
KP44-564-15
60°
KP44-564-15
60°
KP1958-5
45°
KP1958-3
45°
Cable
Gun Tube
Liner
Angle
M19365-1
60°
A-1

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Magnum 450wcMagnum 650wc

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