Lincoln Electric MULTI-SOURCE IM692 Operator's Manual

Lincoln electric welding system user manual

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Safety Depends on You
Lincoln arc welding equipment is
designed and built with safety in
mind. However, your overall safety
can be increased by proper instal-
lation ... and thoughtful operation
on your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
RETURN TO MAIN MENU
MULTI-SOURCE
For use with machines Code 10668
OPERATOR'S MANUAL
• World's Leader in Welding and Cutting Products •
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Copyright © 2000 Lincoln Global Inc.
IM692
October, 2000
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R C

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Summary of Contents for Lincoln Electric MULTI-SOURCE IM692

  • Page 1 Safety Depends on You Lincoln arc welding equipment is designed and built with safety in mind. However, your overall safety can be increased by proper instal- lation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ- ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON-...
  • Page 2: California Proposition 65 Warnings

    351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
  • Page 3: Electric Shock Can Kill

    ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 3.b.
  • Page 4 WELDING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
  • Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
  • Page 6 This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment. for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product •••...
  • Page 7: Table Of Contents

    TABLE OF CONTENTS Installation...Section A Technical Specifications ...A-1 Installation Instructions..A-2 Location ...A-2 Stacking...A-2 Input and Grounding Connections...A-2 Output Cable, Connections and Limitations ...A-3 Recommended Equipment and Processes ...A-3 Multi-Source ...A-3 Recommended Equipment / Interface...A-3 Equipment Limitations ...A-3 Distribution Box ...A-3 “Pig Tail ”Leads and Connections ...A-3 Operation...Section B Additional Safety Precautions ...B-1...
  • Page 8: Installation

    TECHNICAL SPECIFICATIONS - Multi-Source K1752-1 Standard Voltage/Frequency 380/415/50 400/60 440/50 460/60 550/50 575/60 Duty Cycle 100% Duty Cycle @ 50°C (122°F) CURRENT RANGE 0-650 A RECOMMENDED INPUT WIRE AND FUSE SIZES INPUT HERTZ INPUT VOLTAGE AMPERE RATING AWG(IEC-MM (122°F) Ambient 380-415 HEIGHT 30.8 in...
  • Page 9: Location

    WARNING ELECTRIC SHOCK • Have an electrician install and service this equipment. • Turn the input power off at the fuse box before working on equipment. • Do not touch electrically hot parts. • The Multi-Source power supply should not be used if the green Safe Output light is not lit.
  • Page 10: Output Cable, Connections And Limitations

    OUTPUT CABLES, CONNECTIONS AND LIMITATIONS The Multi-Source has two parallel connected output studs for positive and negative connections. Each one is rated to carry the full output current. For its maxi- mum rated current at 100% duty cycle a minimum size of 4/0 AWG is recommended.
  • Page 11: Operation

    SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin or wet clothing. • Insulate yourself from work and ground. • Always wear dry insulating gloves. ------------------------------------------------------------------------ FUMES AND GASES can be danger- ous.
  • Page 12: Accessories

    FACTORY INSTALLED OPTIONS / ACCESSORIES There are no factory installed options. ACCESSORIES FIELD INSTALLED OPTIONS / ACCESSORIES K1735-1 Multi-Weld 350, Multi-process controller. K857, K857-1 Remote Control, Control Multi-Weld remotely (25 or 100 ft.). K1736-1 Distribution Box, Connects up to 10 Multi- Welds.
  • Page 13: Maintenance

    SAFETY PRECAUTIONS WARNING Have qualified personnel do the maintenance work. Always use the greatest care when working near moving parts. If a problem cannot be corrected by following the instructions, take the machine to the nearest Lincoln Field Service Shop. ----------------------------------------------------------------------- ELECTRIC SHOCK can kill.
  • Page 14: How To Use Troubleshooting Guide

    HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 15 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Machine input contactor does not operate. (White Power light off) (White Power light on) Machine input contactor operates, but no output when trying to weld. Machine does not have maximum output.
  • Page 16 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Machine output doesn’t stay on. (Amber Thermal light on, fan run- ning, digital Output display never reads greater than 100) Machine output doesn’t stay on. (Amber Thermal light on, fan not running, digital Output display never reads over 100) Machine will not shut off.
  • Page 17 Observe all Safety Guidelines detailed throughout this manual PC BOARD TROUBLESHOOTING GUIDE - FIRING P.C. BOARD 1. LEDs 1 through 9 must be lit when the Multi-Source is turned on and the Control board is sending an enable signal to the Firing board (pin 7 in P8 is low in reference to common at pin 12 in P5).
  • Page 18 Observe all Safety Guidelines detailed throughout this manual PC BOARD TROUBLESHOOTING GUIDE - CONTROL P.C. BOARD 1. The white Power light on the machine control panel indicates that the Control board power supply is being supplied by rectified secondary voltage from the Control transformer (T2) by way of the Power switch and transformer iron rear thermostat.
  • Page 19 DIAGRAMS MULTI-SOURCE...
  • Page 20 DIAGRAMS MULTI-SOURCE...
  • Page 21 NOTES...
  • Page 22 NOTES...
  • Page 23 Address: Telephone: _______________________________________________ |_|_| |_|_| Exp Date Month BOOK DIVISION, The Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199 for fastest service, FAX this completed form to: 216-361-5901 Telephone: 216-383-2211 or, Titles: Price New Lessons in Arc Welding $5.00...
  • Page 24 ● WARNING ● Spanish ● AVISO DE PRECAUCION ● French ● ATTENTION ● ● German WARNUNG ● Portuguese ● ATENÇÃO ● Japanese Chinese Korean Arabic ● ● ● ● ● ● ● ● ● ●...
  • Page 25 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Spanish ● PRECAUCION French ● ATTENTION German ● WARNUNG Portuguese ● ● Japanese Chinese Korean Arabic WARNING AVISO DE ATENÇÃO...
  • Page 26 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...

This manual is also suitable for:

Multi-source

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