Potterton Suprima 30 Installation Instructions Manual

Wall mounted fan flued gas boilers

Advertisement

To be used with Suprima 30 - 60 models ONLY
Installation Instructions
Suprima System Boilers
with Mid Position Valve Kit Option
Wall Mounted Fan Flued Gas Boilers

Advertisement

Table of Contents
loading

Summary of Contents for Potterton Suprima 30

  • Page 1 To be used with Suprima 30 - 60 models ONLY Installation Instructions Suprima System Boilers with Mid Position Valve Kit Option Wall Mounted Fan Flued Gas Boilers...
  • Page 2: Pack Contents

    Pack Contents - Page 2 Boiler Mounting Frames Sales Code: 1SUPKITL ...Standard for use without Mid Position Valve Sales Code: 2SUPKITL ...Standard for use with Frame Mid Position Valve Adaptor Locknut Olive 15mm Pipe (NOT Supplied) Isolating Valve Fittings F or F rame No.238037 (Standard) Mounting F rame Isolating Valve...
  • Page 3 Pack Contents - Page 3 Olive (15mm) Automatic Bleed Valve Manual Bleed Pipe Valve Flow Pipe Return Adaptor Pipe Cable Clamp Instructions (22mm) Olive (15mm) Olive Pump Bulkhead Connector Pump Pressure Flow Pipe Gauge Extension (Standard) Pressure Relief Valve Expansion Vessel Return Tail Pipe Assembly...
  • Page 4 Boiler Mounting Frame and Connections - Page 4 Install the Boiler Mounting Frame: 1. After unpacking the mounting frame decide position of flue and mount the frame on the Flue Tube wall. Use the template provided in the pack Hole Minimum which automatically allows for clearances etc.
  • Page 5 Boiler Mounting Frame and Connections - Page 5 Sealed System System Pipework Run Return Pump Connecting Head Pipe from Through Chart The Top Heating Hot W ater Circuits Pump Mounting F rame through (without Mid Speed mounting Position Valve) frame (NO T Supplied) Remove...
  • Page 6 The Sealed System Module - Page 6 This sub-assembly provides a support frame for the expansion vessel, pressure relief valve, pressure gauge, pump and inter-connecting pipes Vessel and fittings. These components are pre- Carrier assembled and includes the cable for the pump Securing feed, the flow, return and gas pipes with fittings Screws...
  • Page 7 The Sealed System Module - Page 7 Flow and Return Pipes The flow and return pipes can now be placed Boiler into the Mounting Frame in the position Frame 15mm Olive indicated in Fig. 7. The flow pipe must be on the left-hand side.
  • Page 8: Venting The Boiler

    The Sealed System Module - Page 8 Connect the Gas Pipe to the Boiler 1. Connect the gas pipe to the gas valve adaptor This Cap Fit Manual Bleed Valve using the nut and olive supplied. Tighten the nuts MUST Mains Mains on the gas valve and bulkhead adaptors, turn ON...
  • Page 9: Wiring The Boiler

    The Sealed System Module - Page 9 Commissioning Turn on the gas at the meter and test the installation for soundness. Follow the Boiler Installation Instructions Section 3 “Commissioning” (page 21) to complete the Junction Box Cover installation of the system. Re-fit the boiler casing, side casing and system casing.
  • Page 10: Wiring Diagrams

    Mid Position Valve MSV 322 or 328 Cylinder Power Consumption: Thermostat 150W - Boiler (approx) PTT2 5W - M.P .V . (approx) Room 112W - Pump (maximum) Thermostat PRT2 Potterton Electronic Controls Fig. 10 10 Sealed System Boiler Publication No. 559931...
  • Page 11 Mid Position Valve MSV 322 or 328 Cylinder Power Consumption: Thermostat 150W - Boiler (approx) PTT2 5W - M.P .V . (approx) 112W - Pump (maximum) Room Thermostat Potterton Mechanical Controls PRT2 Fig. 11 Sealed System Boiler Publication No. 559931 11...
  • Page 12 Wiring Diagrams - Page 12 Suprima Boiler Terminal Connector (7 way) Optional Programmer Connector (3 way) Key Colours: Programmer Pump Mains br = Brown Optional T h i s Ap p l i a n c e m u s t b e Ea r t h e d W iring Programmer...
  • Page 13 To replace the M.P.V. complete, follow stages above and see Pages 6 & 8 for more details. Pump Isolating Valves Bulkhead POTTERTON Connector The complete system will have to be drained in position down, see Pages 4 & 6 for more details.
  • Page 14: Replacement Of Parts

    Replacement of Parts - Page 14 Expansion Vessel 1. Disconnect the flexible hose from the Vessel. This Cap 2. Lift the Expansion Vessel Out of its Carrier and MUST replace with a new one. be LOOSE System Bleed Valves 1. Unscrew the Automatic Bleed Valve from the Fit Manual Bleed Fit Automatic top of the flow pipe.
  • Page 15: Short List Of Spares

    Short List Of Spares - Page 15 Fig. 15 Drg. G.C. Description Makers Off. Part No. 114988 Pump 411154 386562 Washer (Included with pump) 404C587 114984 Pump Bulkhead Connector 238426 114985 Pump Nut 625993 289889 Expansion Vessel Flexible Hose 430043 173158 Expansion Tank 430171...

This manual is also suitable for:

Suprima 50Suprima 40Suprima 60 he

Table of Contents