Intergas Compact HRE 18 OV Installation, Service And User Instructions Manual
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Intergas Heating Ltd
Compact HRE
18 OV
(G.C. 41-291-04)
24 OV
(G.C. 41-291-05)
30 OV
(G.C. 41-291-06)
Installation, service
and user instructions
Please read these installation instructions carefully before installing and using
the appliance. Keep these installation instructions with the appliance.
Always act in accordance with the instructions indicated.
1
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Table of Contents
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Summary of Contents for Intergas Compact HRE 18 OV
- Page 1 (G.C. 41-291-05) 30 OV (G.C. 41-291-06) Installation, service and user instructions Please read these installation instructions carefully before installing and using the appliance. Keep these installation instructions with the appliance. Always act in accordance with the instructions indicated. Intergas Heating Ltd...
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Page 2: Table Of Contents
Clock function ....................................11 PC interface ....................................11 Test programs....................................12 Frost protection.....................................12 Installer handy hints Accessories Installation Overall dimensions ..................................16 Installation location ..................................17 Installing the appliance ..................................18 Connection Connecting CH installation ................................19 Electrical connection..................................19 Gas connection....................................20 Flue system ....................................21 Intergas Heating Ltd... - Page 3 © 2009 Intergas Heating Ltd. All rights reserved. The information provided applies to the standard version of the product. Intergas Heating Ltd cannot therefore be held liable for any loss or damage arising from product specifications deviating from the standard version. The available information has been compiled with all possible care, but Intergas Heating Ltd cannot be held liable for any errors in the information or for the consequences thereof.
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Page 4: Preface
• Electromagnetic Compatibility Directive 2004/108/EC • Intergas declares that the materials used in the manufacturing of this appliance are non- hazardous and that no substances harmful to health are contained within the appliance. 1.2 Warnings Intergas accepts no responsibility for the unsatisfactory performance of the appliance or flue arising from the failure to comply with the installation and user instructions. -
Page 5: Abbreviations And Descriptions Used
1.6 Abbreviations and descriptions used Description Referred to as High efficiency Intergas Compact HRE OV wall mounted gas fired boiler Appliance Appliance plus pipe work for central heating CH installation Appliance plus pipe work for domestic hot water DHW installation 1.7 This manual... -
Page 6: Safety Regulations
The Intergas Compact HRE OV range of central heating boilers are manufactured from high quality materials and designed for reliability and optimum performance. Intergas is committed to the continual development of their appliances and reserves the right to make changes without notification to ensure their customers benefit from the latest advances in combustion technology and energy conservation. -
Page 7: Technical Data
Power consumption : full load Power consumption: partial load Power consumption: standby Boiler dimensions and weight Height Width Depth Weight We have a policy for continual improvement and development, therefore we reserve the right to change specifications without prior notice. Intergas Heating Ltd... -
Page 8: Components
Condensate trap Return CH Ionisation / Ignition electrode Sight glass Sensor S1 Gas valve Heat exchanger Position of data plate Sensor S1 Boiler controller Condensate drain pan Operating panel and read-out Connection block / terminal strip X4 Intergas Heating Ltd... -
Page 9: General Boiler Information
3 GENERAL BOILER INFORMATION 3.1 General The Intergas Compact HRE OV wall mounted, gas fired boiler is suitable for use in open vent systems with a heating system feed tank. The appliance is designed to deliver heat to the water in a CH system and when an indirectly heated domestic hot water (DHW) storage cylinder is installed, apply heat to the DHW installation. -
Page 10: Operation
4 OPERATION 4.1 General The Intergas Compact HRE OV wall mounted, gas fired open vent boiler is a modulating high efficiency boiler. This means that the power is adjusted in line with the desired heat requirement. It is designed to be used in an open vented system with heating system feed tank. -
Page 11: Clock Function
The boiler controller is equipped with an interface for a PC, which can be connected by means of a special cable and associated Intergas Diagnostic Software (IDS). This facility allows the behaviour of the boiler controller, the appliance and the heating installation to be monitored over a longer period. -
Page 12: Test Programs
If the appliance is out of operation ( on the service display) the appliance ’s internal frost protection is still active. However, this means there will be no response to a request for heat from an (external) frost thermostat. Intergas Heating Ltd... -
Page 13: Installer Handy Hints
If you experience any problems please refer to the installation and commissioning • guidelines within the boiler instruction manual. If necessary, please contact Intergas Heating Ltd (See § 1.8). Remember it is a requirement to complete the Benchmark code of practice logbook before leaving the installation. -
Page 14: Accessories
Weather slate (flat roof) 087372 Extension L = 100 incl. wall bracket 082975 Horizontal telescopic offset wall terminal 081280 Horizontal telescopic wall terminal 081281 Vertical roof terminal 086842 Plume management kit 082974 Elbow 90° (for plume management kit) 081284 Intergas Heating Ltd... - Page 15 Elbow 60° (for plume management kit) 081285 Extension L = 100 incl. wall bracket (for plume management kit) 081286 Intergas Heating Ltd...
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Page 16: Installation
Supply CH Ø22 Return CH Ø22 ½” Condensate drain Ø25 (flexible) Drain PRV Ø15 Compact HRE OV 30 Compact HRE OV 24 Compact HRE OV 18 Standard flue pipe Ø60/100 (concentric) Standard off-set flue Ø60/100 (concentric) pipe Intergas Heating Ltd... -
Page 17: Installation Location
Proceed as follows: If cover plate (A), is used, remove to the front. • Unscrew the two screws (1) behind the appliance display window. • Pull the bottom of the front panel (2) forwards. • Intergas Heating Ltd... -
Page 18: Installing The Appliance
32mm diameter in order to prevent the condensate from freezing. 7.3.1 Fitting the cover plate Hang the flanged upper edge of the cover plate on the washers under the base of the appliance and slide the cover plate as far as possible towards the rear. Intergas Heating Ltd... -
Page 19: Connection
Pull the boiler controller unit forwards; the boiler controller will tip downwards to provide access. Consult sections § 8.3.1 and chapter 13 for making the connections. After making the desired connections plug the appliance into an earthed wall socket. Intergas Heating Ltd... -
Page 20: Gas Connection
This is a 24 volt connection and no mains power must be applied to these terminals. See electrical diagram, page 38. Note When a 24 volt thermostat is connected to contacts 6 and 7, the loop in 6 – 7 must be removed. Intergas Heating Ltd... -
Page 21: Flue System
Note Only use approved Intergas flue products with this boiler, which can be sourced from the supplier of your boiler or Intergas stockist. For C63 flue types all CE approved flue terminals can be used. The standard horizontal flue pipe is not supplied with the boiler and should be purchased separately from your supplier. - Page 22 Terminals adjacent to windows or openings on pitched and flat roofs: The flue should not penetrate this area 2000 mm 600 mm Note Intergas cannot be held responsible for atmosferic conditions when siting flue terminals. Intergas Heating Ltd...
- Page 23 Intergas stockist. Please note that the terminal is suitable for a flat or pitched roof and only approved Intergas flue products can be used with this boiler. The connection of the vertical flue system is similar to the horizontal flue connection.
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Page 24: Commissioning The Appliance
The flue termination should also be checked. Where suitable access for a visual inspection of an existing flue system has not been provided the appliance must not be commissioned and it must be disconnected from the gas supply. Intergas Heating Ltd... -
Page 25: Commissioning The Appliance
For setting the clock see § 9.3. Notes The appliance is equipped with an electronic boiler controller, which ignites the • burner and continuously monitors the flame during each request for heat from the heating or from the hot water supply. Intergas Heating Ltd... -
Page 26: Setting And Adjusting The Clock Functions
11. c-on (continuous on). The boiler will respond on every CH demand from the room thermostat without any time limit. 12. OFF The boiler will not respond on any CH demand from the room thermostat. Intergas Heating Ltd... -
Page 27: Shutting Down
(See chapter 13). Note If an (external) frost thermostat has been fittted to the installation and connected to the appliance, this will not be active when the appliance is switched off at the operating panel on service display). Intergas Heating Ltd... -
Page 28: Setting And Adjustment
If no key is pressed during a period of 30 seconds, the settings menu is closed automatically and the changes are stored. 10.1.4 Maximum CH supply temperature Press the key until the LED at starts to flash. With the key s set the temperature between 30°C and 90°C (default value 80°C). Intergas Heating Ltd... -
Page 29: Setting Via The Service Code
DHW cylinder Waiting time after a DHW demand before a Adjustment range 0 to 15 minutes CH demand is answered Anti-cycling period during CH operation Minimal switch-off time in CH operation Adjustable from 0 to 15 minutes Intergas Heating Ltd... -
Page 30: Setting Maximum Ch Power
650 l/h 22,8 kW 750 l/h 26,3 kW Appliance pressure loss graph, CH side Compact HRE 18 OV Compact HRE 24 OV Compact HRE 30 OV Flow in l/h Pressure loss / water head in mH 10.6 Weather– compensation adjustment... -
Page 31: Conversion To Different Gas Type
Min. start rpm (% of max) (parameter F and F . ) CAUTION Check that the Gas test point is gas-tight. No adjustment should be made to the gas valve without prior permission of Intergas Technical Services. Intergas Heating Ltd... -
Page 32: Setting Gas/Air Adjustment
It is not possible to adjust the CO level at high setting. When the level at high setting is not within the prescribed tolerance band please contact Intergas Heating. Note the measured CO value and adjust the appliance to the lowest power by... -
Page 33: Faults
Check adjustment. See gas/air adjustment. faulty. Check the wiring. Check the fuse , if necessary, replace the fan. Fan dirty. Clean the fan. Gas valve faulty. Replace the gas valve. Re-adjust the gas valve, see gas/air adjustment. Intergas Heating Ltd... - Page 34 Check the power supply. Check connector X2. Pump not running. Replace faulty pump. Burner not firing on CH: sensor S1 or S2 faulty. Replace sensor S1 or S2. See fault code. Burner does not ignite. See burner does not ignite. Intergas Heating Ltd...
- Page 35 Hot water does not reach temperature (only when an indirectly heated DHW storage cylinder is applied) Possible causes: Solution: Temperature setting for DHW storage cylinder Set the DHW storage cylinder temperature. See 10 Setting and adjustment. too low. Intergas Heating Ltd...
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Page 36: Maintenance
Clean the underside of the heat exchanger. Clean the condensate drain pan with water. Clean the condensate trap with water (The side branch on the condensate trap may be sawn off to simplify access for a cleaning brush). Intergas Heating Ltd... -
Page 37: Assembly
§ 10.7. If the combustion reading is greater than the acceptable value and the integrity of the complete flue system and combustion circuit seals have been verified and the inlet gas pressure has been verified, proceed as in § 10.7.2. Intergas Heating Ltd... -
Page 38: Electrical Diagram
13.1 NTC resistances NTC 12kOhm T [°C] R[ohm] T [°C] R[ohm] T [°C] R[ohm] 76020 12000 2752 58880 9805 2337 45950 8055 1994 36130 6653 1707 28600 5522 1467 22800 4609 1266 18300 3863 1096 14770 3253 Intergas Heating Ltd... -
Page 39: Short Spares List
O-ring front plate Compact HRE OV 24 877927 O-ring front plate Compact HRE OV 18 876467 Seal ring condensate collector (heat exchanger connection) 878147 O-ring flue pipe dia 68*4 878537 Seal ring flue pipe (outlet side) 878547 Condensate trap connection 878577 Intergas Heating Ltd... -
Page 40: Warranty Conditions
15 WARRANTY CONDITIONS A copy of these conditions will be sent to you free of charge on With due regard for the conditions indicated below, Intergas Heating request. Conditions to the contrary are expressly rejected. Ltd warrants to the authorised installer the soundness of the... -
Page 41: Gas Boiler System Commissioning Checklist
17 GAS BOILER SYSTEM COMMISSIONING CHECKLIST Intergas Heating Ltd... -
Page 42: Service Record
18 SERVICE RECORD Intergas Heating Ltd... - Page 43 __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ Intergas Heating Ltd...
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Page 44: Intergas Heating Ltd
Intergas boilers are manufactured in a Kiwa ISO 9001 certified production faccility. 88324701 Intergas Heating Ltd Intergas Heating Limited Unit 6, West Court Buntsford Park Road Bromsgrove Worcestershire B60 3DX Telephone : 01527 888000 : 01527 888001 info@intergasheating.co.uk www.intergasheating.co.uk Intergas Heating Ltd...
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