Thermo Pride OT11-105FBP Installation And Operation Manual

Thermo Pride OT11-105FBP Installation And Operation Manual

Oil fired furnace with users information section

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INSTALLATION AND OPERATION MANUAL
WITH USERS INFORMATION SECTION
OT11-105FBP
OT11-105RBP
OT16-125FBP
OT16-125RBP
c WARNING
: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE
OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
c WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE
CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR
ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, OR SERVICE AGENCY.
PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION, INITIAL FIRING, AND BEFORE
PERFORMING ANY SERVICE OR MAINTENANCE. THESE INSTRUCTIONS MUST BE LEFT WITH THE
USER AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL.
MO-506
ECN 5397-MA 150105
OIL FIRED FURNACE
MODELS:
OL5-85FDBP
OL5-85RDBP
OL11-105FDBP
OL11-105FDBE
OL11-105RDBP
OL11-105RDBE
THERMO PRODUCTS, LLC.
PO BOX 217
NORTH JUDSON, IN 46366
PHONE: (574) 896-2133
OL16-125FDBP
OL16-125FDBE
OL16-125RDBP
OL16-125RDBE
MADE IN USA

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Summary of Contents for Thermo Pride OT11-105FBP

  • Page 1 OIL FIRED FURNACE INSTALLATION AND OPERATION MANUAL WITH USERS INFORMATION SECTION MODELS: OT11-105FBP OL5-85FDBP OL16-125FDBP OT11-105RBP OL5-85RDBP OL16-125FDBE OT16-125FBP OL11-105FDBP OL16-125RDBP OT16-125RBP OL11-105FDBE OL16-125RDBE OL11-105RDBP OL11-105RDBE c WARNING : IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
  • Page 2: Safety Section

    CAUTION MUST BE TAKEN NOT TO EXCEED 90° ROTATION (OF THE FLUE ELBOW) COUNTERCLOCKWISE FROM THE VERTICAL POSITION. See Page 3. cWARNING: The predetermined limit locations on all of the Thermo Pride oil fired furnaces have been tested and approved by Thermo Products, LLC. In conjunction with Underwriters Laboratories, Inc.
  • Page 3 All installations and services must be performed by qualified service personnel. This page contains reproductions of the various instruction and warning labels placed on the Thermo Pride Oil Furnaces. Please read and comply with the contents of these labels.
  • Page 4: Table Of Contents

    All installations and services must be performed by qualified service personnel. TABLE OF CONTENTS SECTION BEGINNING PAGE I. SAFETY SECTION II. GENERAL INSTRUCTIONS A. DRAFT REGULATORS B. DUCT WORK/AIR CONDITIONING C. HORIZONTAL FURNACE POSITIONS LIMIT POSITION AND LOCATION BURNER INSTALLATION EXTERNAL WIRE HARNESS LOCATIONS BURNER SPECIFICATIONS AND APPLICATIONS HEAT EXCHANGER CLEANING INSTRUCTIONS...
  • Page 5: Limit Cover W\ Label

    All installations and services must be performed by qualified service personnel. Packing List This Thermo Pride furnace was shipped from the factory with the below listed items for the final installation. Please contact Thermo Pride Customer Service if you are missing any of the items.
  • Page 6: General Instructions

    NOTE: When power venting a Thermo Pride oil fired furnace with a power venting system other than the system supplied by Thermo Pride, a fiber chamber and an isolated combustion air kit (PVB or Beckett boot) is to be used...
  • Page 7: Draft Regulators

    All installations and services must be performed by qualified service personnel. NOTE: On the front flue, lowboy, it is possible to rotate the flue elbow (which is factory installed for vertical discharge) 90° counterclockwise from the vertical position to adapt to various venting systems. (See following page for details) c CAUTION MUST BE TAKEN NOT TO EXCEED 90°...
  • Page 8: Duct Work/Air Conditioning

    All installations and services must be performed by qualified service personnel. air tap (See Fig. 8). This tap is provided in the upper burner mounting plate. To measure the flue draft, punch a small hole in the vent connector pipe as close to the furnace as possible and always before the draft regulator. B.
  • Page 9: Horizontal Furnace Positions

    Fig. 12: Required modification to burner mounting studs before burner installation D. LIMIT POSITION AND LOCATION cWARNING: The predetermined limit locations on all of the Thermo Pride oil fired furnaces have been tested and approved by Thermo Products, LLC. in conjunction with Underwriters Laboratories, Inc. Any attempt to relocate these safety controls or replace these safety controls with a control that is not approved, or is incompatible, may result in personal injury, substantial property damage or death.
  • Page 10: Burner Installation

    All installations and services must be performed by qualified service personnel. For the T11 or T16 Front Flue installed with the discharge air to the right (when facing burner, see fig 7B ) the limit at the upper right of the furnace is to be used (T11=350953 120 F T16=350953 120 F) Attach the harness to the limit cover from parts bag.
  • Page 11 A fiber insulating sleeve or amulet is provided on the burner tube of specific Thermo Pride burners.(see Fig. 10). See Thermo Pride burner application chart for type of insulator. Do not allow the burner tube or end cone to physically touch or protrude into the chamber, as excess heat transfer could result in destruction of the tube, end cone or both.
  • Page 12: External Wire Harness Locations

    TP-1021 AFG 7-3/4 2-3/4 1.25X80H 1.10X80H S-7/B-0 THERMO PRIDE RIELLO BURNER APPLICATION The optional Riello Oil Burners listed below have been UL listed (UL file# MP3252) for applications on the following Thermo Pride furnaces. FURNACE THERMO INS* RIELLO HEAD STATIC...
  • Page 13: Heat Exchanger Cleaning Instructions

    All installations and services must be performed by qualified service personnel. For more specific burner information, contact Thermo Products, LLC. P.O. Box 217, North Judson, IN 46366. Phone 574-896-2133. For more specific Riello burner information, specifications or service information, reference the training manual enclosed with each Riello burner or contact: Riello Corporation of America, 5 Pond Park Road...
  • Page 14 All installations and services must be performed by qualified service personnel. To vacuum and brush the outer radiator of the heat exchanger, go through the clean-out openings in both directions, as shown in figure 16, below. Fig. 16: Recommended method and device for cleaning inside of heat exchanger. Reassemble the furnace to its original construction.
  • Page 15: Users Information Section

    NEVER burn garbage or refuse in your furnace. Never try to ignite oil by tossing burning papers or other material into your furnace. cWARNING: Thermo Pride oil furnaces are designed to burn No. 1 or No. 2 distilate fuel oil. NEVER USE GASOLINE OR A MIXTURE OF OIL AND GASOLINE.
  • Page 16: Filter Cleaning And Location

    All installations and services must be performed by qualified service personnel. E. FILTER CLEANING AND LOCATION: The air filters should be inspected each month and cleaned when dirty. Cleaning the air filters frequently may reduce airborne contaminants from entering the furnace and depositing in the furnace, duct system and home. cWARNING: To avoid injury from moving parts, hot surfaces, or electrical shock, shut off the power to the furnace before removing any furnace access doors to service the air filters.
  • Page 17 All installations and services must be performed by qualified service personnel. COMBUSTION AND EFFICIENCY TESTING FOR THERMO PRIDE OIL FIRED CENTRAL FURNACES. Complete this form for each Thermo Pride furnace installed. Read instruction manual carefully before making tests. Retain this form with furnace. CUSTOMER...
  • Page 18: Appendix-A Replacement Parts List

    All installations and services must be performed by qualified service personnel. APPENDIX-A Replacement Parts List OL5-85FDBP, OL11-105FDBP, OL16-125FDBP, OL11-105FDBE, OL16-125FDBE OL5-85RDBP, OL11-105RDBP, OL16-125RDBP, OL11-105RDBE, OL16-125RDBE...
  • Page 19 All installations and services must be performed by qualified service personnel.
  • Page 20 All installations and services must be performed by qualified service personnel.
  • Page 21 All installations and services must be performed by qualified service personnel. OT11-105FBP & , OT16-125FBP...
  • Page 22 All installations and services must be performed by qualified service personnel.
  • Page 23 All installations and services must be performed by qualified service personnel. OT11-105RBP & , OT16-125RBP...
  • Page 24 All installations and services must be performed by qualified service personnel.
  • Page 25 All installations and services must be performed by qualified service personnel. TP 1011 AFG BURNER PART# 380737 MODEL NOZZLE SIZE PART # .75 X 80° A 380366 11 SERIES .90 X 80° A 380367 ITEM DESCRIPTION BECKETT PART # TP PART # BURNER HOUSING ASSY.
  • Page 26 All installations and services must be performed by qualified service personnel. TP 1021 AFG BURNER PART# 380738 MODEL NOZZLE SIZE PART # 16 SERIES 1.10 x 80° A 380369 ITEM DESCRIPTION BECKETT PART # TP PART # BURNER HOUSING ASSY. 5874MR AIR BAND ASSY.
  • Page 27: Appendix-B Wiring Diagrams

    All installations and services must be performed by qualified service personnel. APPENDIX-B Wiring Diagrams OL5-85*DBP, OL11-105*DBP, OL16-125*DBP...
  • Page 28 All installations and services must be performed by qualified service personnel. OT11-105*BP, OT16-125*BP...
  • Page 29 All installations and services must be performed by qualified service personnel. OL11-105*DBE, OL16-125*DBE...

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