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Cedar Summit Abbeydale Clubhouse F23920 Installation And Operating Instructions Manual

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A B B E Y D A L E C L U B H O U S E - F 2 3 9 2 0
INSTALLATION AND OPERATING INSTRUCTIONS
30'-0"
18'-0"
7'-8"
25'-6"
Abbeydale Clubhouse H:10ft - 6
:
Playset Dimensions
L: 18ft -0" x W: 7ft -8"
:
Obstacle Free Safey Zone
L: 30ft -0" x W: 25ft -6"
10-14 Hrs
TWO PERSON
ASSEMBLY
9403920
WARNING
often and give them to any future owner of this play system . Manufacturer contact information provided
below .
OBSTACLE FREE SAFETY ZONE - 30' x 25'-6" area requires Protective Surfacing . See page 3 .
MAXIMUM VERTICAL FALL HEIGHT - 7'-0"
CAPACITY - 12 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child .
RESIDENTIAL HOME USE ONLY . Not intended for public areas such as schools, churches, nurseries, day cares
or parks .
Cedar Summit
c/o ©Solowave Design L .P .
Mount Forest, ON Canada
N0G 2L0
www .cedarsummitplay .com
support@cedarsummitplay .com
Customer Service
1-877-817-5682 (toll free)
1-519-323-2258
To reduce the risk of serious injury or death, you must read and
follow these instructions . Keep and refer to these instructions

Table of Contents

Warnings and Safe Play Instructions . . . . . . . . . . pg . 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . pg . 3
Instructions for Proper Maintenance . . . . . . . . . pg . 4
About Our Wood - Limited Warranty . . . . . . . . . pg . 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . pg . 6
Metric Conversion Sheets . . . . . . . . . . . . . . . . . .pg . 7,8
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg . 9
Step by Step Instruction . . . . . . . . . . . . . . . . . . . . pg . 20
Installation of I .D ./Warning Plaque . . . . . . . Final Step
Rev 11/28/2014

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Summary of Contents for Cedar Summit Abbeydale Clubhouse F23920

  • Page 1: Table Of Contents

    10-14 Hrs TWO PERSON ASSEMBLY Cedar Summit Table of Contents c/o ©Solowave Design L .P . Warnings and Safe Play Instructions . . . . . . . . . . pg . 2 Mount Forest, ON Canada Protective Surfacing Guidelines .

  • Page 2: Warnings And Safe Play Instructions

    Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.

  • Page 3: Protective Surfacing Guidelines

    Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.

  • Page 4: Instructions For Proper Maintenance

    Instructions for Proper Maintenance Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.

  • Page 5: About Our Wood - Limited Warranty

    About Our Wood Cedar Summit Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

  • Page 6: Keys To Assembly Success

    Keys to Assembly Success Tools Required Shovel Measuring Drill (1/8” Safety Hammer Ratchet 1/2”, Level #2 & #3 Phillips Square Step Tape 3/16” Bit) Glasses 7/16” & 9/16” or Robertson Ruler Ladder Part Identification Key 1234 Post 2 x 4 x 83” On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page.

  • Page 7: Metric Conversion Sheets

    support@cedarsummit.com...
  • Page 8 support@cedarsummit.com...

  • Page 9: Part Id

    Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Nominal Size Actual Size 3650318 6pc. - 0318 - - Ground Stake 1-1/4 x 1-1/2 x 14" - Box 1 - 1-1/4 x 1-1/2 1-1/4 x 1-1/2 1 x 2 5/8 x 1-3/8...
  • Page 10 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 3632522 1pc. - 2522 - 1 x 6 x 21" - Gable A - Box 3 - Nominal Size Actual Size 1 x 6 5-1/4 5/4 x 2...
  • Page 11 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 3632512 2pc. - 2512 - 5/4 x 4 x 11-1/4" - End Nest Board - Box 3 - Nominal Size Actual Size 5/4 x 4 15/16 x 3-1/4...
  • Page 12 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 3632488 Nominal Size Actual Size 2pc. - 2488 - 5/4 x 5 x 15-5/8" - Crowsnest Top Front - Box 3 - 5/4 x 5 15/16 x 4-1/4 5/4 x 6...
  • Page 13 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 3632486 Nominal Size Actual Size 1pc. - 2486 - 2 x 4 x 29" - SW Mount - Box 3 - 2 x 4 1 3/8 x 3-3/8 1-1/4 x 3-3/8 1-1/4 x 3-3/8...
  • Page 14 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Nominal Size Actual Size 1pc. - 2523 - 2 x 6 x 31-3/4" - Lower Gable - Box 3 - 3632523 2 x 6 1-1/4 x 5-1/4...
  • Page 15 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 3638068 1pc. - 8068 - - Dormer Roof Set - Box 4 - 37632525 2pc. - 2525 - 1-1/4 x 35-7/16 x 64" - Roof Panel - Box 2 - support@cedarsummit.com...
  • Page 16 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 1pc. - 2724 - 1-1/4 x 28-1/2 x 102" Cafe Panel - Box 4 - 37632724 1pc. - 2527 - 1-1/4 x 28-1/2 x 102" Chalkwall Panel - Box 4 - 37632527 1pc.
  • Page 17 Hardware Identification (Actual Size) Hex Bolt 1/4 x 2-1/4" 35pc. H10 - - (9277221) Hex Bolt 1/4 x 2" 6pc. H2 - - (9277220) Hex Bolt 1/4 x 2-3/4" 4pc. H11 - - (9277223) Hex Bolt 1/4 x 2-1/2" 21pc. H3 - - (9277222) Hex Bolt 1/4 x 3-1/2"...
  • Page 18 Hardware Identification (Actual Size) 83pc. TN1 - 1/4" T - Nut (9285200) 18pc. FW0 - 3/16" Flat Washer - (9251100) 18pc. LW2 - 5/16" Lock Washer - (9253300) 93pc. LW1 - 1/4" Lock Washer - (9253200) 94pc. FW1 - 1/4" Flat Washer - (9251200) 18pc.
  • Page 19 (3201531) -Green (3320210) -Green/Yellow/Burgundy 1x - Cedar Summit Plaque (9320358) 10x - TNR 2 Slide Clamp Ring (3300220) 1x - Cedar Summit ID Plaque 9x - TNR 2 Slide Elbow (9320357) (3310221) 1x - Quadrex Driver (9200015) 1x - 2x2 Robertson...
  • Page 20 Step 1: Inventory Parts - Read This Before Starting Assembly STOP STOP STOP STOP This is the time for you to inventory all your hardware, wood and accessories, referencing the parts identification sheets. This will assist you with your assembly. •...
  • Page 21 Step 2: Access Ladder / Rockwall Assembly Part 1 A: Place (8145) Left Access Rail on left hand side of 4 (8517) Ladder Treads and (8146) Right Access Rail on right hand side with the grooves facing in. (fig. 2.1) B: Fit each (8517) Ladder Tread into grooves on both (8145) and (8146) Access Rails, make sure the top edge of the treads are flush to the front of the Access Rails.
  • Page 22 Step 2: Access Ladder / Rockwall Assembly Part 2 E: Place (8514) Gap Ladder on each access rail so there is a 2-1/8” gap between (8514) Gap Ladder and the top (8517) Ladder Tread. Attach using 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 2.4) F: Place (8139) Rock Rail on the ground next to (8145) Left Access Rail so it matches the orientation of the two access rails as shown in fig.
  • Page 23 Step 3: Rockwall Assembly Part 1 A: Place (8513) Board Access at top of the Access Ladder/Rockwall Assembly and (8515) Access Rock Bottom at the bottom of the assembly as shown in fig. 3.1. Then place (8511) Board Rock A and (8512) Board Rock B as shown in fig.
  • Page 24 Step 3: Rockwall Assembly Part 2 D: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with 1/4” lock washer, 3/16” flat washer and 1/4” barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 3.2 and 3.3) The Pan Screw is placed in the hole beneath the Pan Bolt.
  • Page 25 Step 4: Swing Wall Panel Assembly Part 1 A: Place (2528) SW Wall Panel on the ground then measure 4” up from the bottom of the panel and 4” down from the top of the panel on both sides and attach four 2 x 2-1/4” Corner Panel Brackets to the panel with 2 (S8) #12 x 3/4”...
  • Page 26 Step 4: Swing Wall Panel Assembly Part 2 Note: Make sure panels are square and flush to each other. (fig. 4.3) D: Pre-drill with a 3/16” drill bit, then fasten the (2724) Cafe Panel and (2473) Post to (2528) SW Wall Panel with 5 (WL5) 1/4 x 2-1/2”...
  • Page 27 Step 5: Slide Wall Panel Assembly Part 1 A: Place (2529) SL Side Panel on the ground then measure 4” up from the bottom of the panel and 4” down from the top of the panel on both sides and attach four 2 x 2-1/4” Corner Panel Brackets to the panel with 2 (S8) #12 x 3/4”...
  • Page 28 Step 5: Slide Wall Panel Assembly Part 2 Note: Make sure panels are square and flush to each other. (fig. 5.3) D: Pre-drill with a 3/16” drill bit, then fasten the (2527) Chalkwall Panel and (2473) Post to (2529) SL Side Panel with 3 (WL5) 1/4 x 2-1/2”...
  • Page 29 Step 6: Join Slide Wall and Swing Wall Assemblies A: With a helper lift the Swing Wall Assembly and Slide Wall Assembly so the (2724) Cafe Panel and (2527) Chalkwall Panel are tight together. (fig. 6.1) B: Attach 1 (2492) Front Top Bottom to the bottom and 1 to top of (2724) Cafe Panel and (2527) Chalkwall Panel with 4 (H10) 1/4 x 2-1/4”...
  • Page 30 Step 7: Top Swing Side Wall Assembly A: Place 1 (2521) SW Side Post tight to the top and flush to the front face of (2528) SW Wall Panel and flush to the outside edge of (2724) Cafe Panel. Attach with 3 (S3) #8 x 2-1/2” Wood Screws. (fig. 7.1 and 7.2) B: Place a second (2521) SW Side Post tight to the top and flush to the front face of (2528) SW Wall Panel and flush to the outside edge of (2473) Post.
  • Page 31 Step 8: Back Wall Assembly Part 1 A: Place (2493) Back Ground in between both (2473) Posts on the inside of the assembly. Attach (2493) Back Ground to (2473) Post on the Swing Side with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut).
  • Page 32 Step 8: Back Wall Assembly Part 2 E: From inside the assembly loosely attach (2477) Back Floor Support to both (2473) Posts with 2 (H3) 1/4 x 2-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice that the bolt on the Swing Side is installed from inside the assembly and the bolt on the Slide Side is installed from outside the assembly.
  • Page 33 Step 9: Attach Spin Chalk Sign and Secure Assembly A: From inside the assembly place the Spin Chalk Sign in the opening of (2527) Chalkwall Panel so it sits tight to the panel and attach with 6 (S5) #8 x 1/2” Pan Screws as shown in fig. 9.1 and 9.2. B: Make sure assembly is square then on the inside of the assembly attach (2724) Cafe Panel to (2527) Chalkwall Panel using 2 Flat Panel Brackets with 4 (S8) #12 x 3/4”...
  • Page 34 Step 10: Attach Joist and Floor End Part 1 A: Install one 5/16” T-Nut into (2528) SW Wall Panel as shown in fig. 10.1 and 10.2. Fig. 10.1 Fig. 10.2 2528 5/16” T-Nut Hardware 1 x 5/16” T-nut support@cedarsummit.com...
  • Page 35 Step 10: Attach Joist and Floor End Part 2 B: At the end of (2477) Back Floor Support and (2475) FR Floor Support attach (2489) Floor End, flush to the ends, with 4 (S4) #8 x 3” Wood Screws. (fig. 10.3 and fig. 10.4) C: Measure 5/8”...
  • Page 36 Step 11: Floor Board Assembly Part 1 A: Place 1 (2478) Floor tight to (2528) SW Wall Panel and 1 (2478) Floor flush to the face and ends of (2489) Floor End then attach with 6 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 11.1 and 11.2) Fig.
  • Page 37 Step 11: Floor Board Assembly Part 2 B: Starting at Swing Side place 5 (2478) Floors next to the previously installed (2478) Floor then place 1 (2479) Floor Board followed by the remaining 5 (2478) Floors. Make sure the boards are evenly spaced then attach with 6 (S20) #8 x 1-3/8”...
  • Page 38 Step 12: Swing Wall Assembly Part 1 A: Loosely attach (2474) Ground SW to the bottom of (2528) SW Wall Panel using 4 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 12.1) B: On the Front of the assembly loosely attach (2491) Diagonal to the end of (2474) Ground SW with 1 (H10) 1/4 x 2-1/4”...
  • Page 39 Step 12: Swing Wall Assembly Part 2 F: In the opening of (2528) SW Wall Panel attach (2483) SW Table Top, tight to the corners of the panel opening, with 3 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 12.3. G: Attach (2486) SW Mount to (2528) SW Wall Panel with 2 (G5) 5/16 x 4-1/2”...
  • Page 40 Step 13: Cafe Seat Assembly Part 1 A: Attach (2485) Seat Side to (2484) Bench Leg with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) and 2 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 13.2. The top of (2485) Seat Side must be level and flush to (2484) Bench Leg.
  • Page 41 Step 13: Cafe Seat Assembly Part 2 E: Attach 1 Corner Bracket to (2492) Front Top Bottom and to outside of (2495) Bench Support under the bolt with 2 (S5) #8 x 1/2” Pan Screws and 1 (S10) #8 x 1” Pan Screw as shown in fig. 13.4 and 13.5. (S5) #8 x 1/2” Pan Screws installed into (2495) Bench Support.
  • Page 42 Step 14: Attach Access Ladder/Rockwall Assembly Part 1 A: Place (2490) Rockwall Spacer in between (2473) Post and (2482) Back Wall Support flush to the top of the (2478) Floors then attach to (2477) Back Floor Support with 3 (S15) #8 x 1-3/4” Wood Screws. Bottom bolt in (2482) Back Wall Support may have to be loosened to fit (2490) Rockwall Spacer.
  • Page 43 Step 14: Attach Access Ladder/Rockwall Assembly Part 2 Pre-drill all holes using a 3/16” drill bit before installing the Lag Screws. B: Remove (8513) Board Access from the Access Ladder/Rockwall Assembly. Set the board and screws aside, they will be re-attached. (fig. 14.3 and 14.5) C: Place the Access Ladder/Rockwall Assembly on the Back of the fort, flush to top of (2478) Floors and flush to outside edge of (2473) Post then attach to (2473) Post and (2490) Rockwall Spacer with 1 (LS2) 1/4 x 2-1/2”...
  • Page 44 Step 15: Crowsnest Assembly Part 1 A: In the opening of (2529) SL Side Panel attach (2483) SW Table Top, tight to the corners of the panel opening, ledge facing in, with 3 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 15.1 and 15.2. B: Attach 1 (2500) Crowsnest Post to (2475) FR Floor Support and (2477) Back Floor Support with 1 (H3) 1/4 x 2-1/2”...
  • Page 45 Step 15: Crowsnest Assembly Part 2 E: Flush to the top of the floor and flush to the end of (2500) Crowsnest Post on the Back of the assembly attach (2481) Lower Back to (2500) Crowsnest Post, (2473) Post and (2482) Back Wall Support with 6 (S7) #12 x 2” Pan Screws.
  • Page 46 Step 15: Crowsnest Assembly Part 3 J: On the Back of the assembly, 1” down from the top of (2488) Crowsnest Top Front and centred between (2500) Crowsnest Post and (2473) Post attach 1 (2503) Wall Board to (2488) Crowsnest Top Front and (2481) Lower Back with 4 (S20) #8 x 1-3/8”...
  • Page 47 Step 15: Crowsnest Assembly Part 4 M: From inside the assembly attach 1 (2341) Crowsnest Upright to each end of (2501) Crowsnest Top and (2489) Crowsnest Floor End with 2 (H3) 1/4 x 2-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per board.
  • Page 48 Step 15: Crowsnest Assembly Part 5 P: Centre 3 (2340) Crowsnest Joists over the pilot holes in (2337) Crowsnest Back so the 2 outside (2340) Crowsnest Joists are flush to the outside edges of (2337) Crowsnest Back, then attach with 6 (S3) #8 x 2-1/2” Wood Screws.
  • Page 49 Step 16: Roof Support Assembly Part 1 A: Attach (2518) Roof Support Right to (2499) Roof Support Left at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 16.1) B: Repeat Step A to create a second Roof Support Assembly. (fig. 16.1) C: On one of the assemblies attach (8611) Gable Bottom to (2518) Roof Support Right to (2499) Roof Support Left with 2 (H10) 1/4 x 2-1/4”...
  • Page 50 Step 16: Roof Support Assembly Part 2 D: Place Roof Support Assembly with (8611) Gable Bottom on the Slide Side so the (8611) Gable Bottom sits on top of (2527) Chalkwall Panel and (2473) Post. The supports are flush to the ends of (2527) Chalkwall Panel and (2473) Post then attach with 1 (S3) #8 x 2-1/2”...
  • Page 51 Step 17: Roof Assembly Part 1 A: Connect 1 (2525) Roof Panel to a second (2525) Roof Panel so the one panel overlaps the other and the inside angle is square and tight. Attach panels together with 5 (S15) #8 x 1-3/4” Wood Screws per panel. (fig. 17.1 and 17.2) x 5 per side...
  • Page 52 Step 17: Roof Assembly Part 2 B: On the inside of the Roof Assembly on 1 (2525) Roof Panel, on the 5th siding down, measure 3/4” in from the edge of the middle slat and pre-drill 2 holes with a 3/16” drill bit as shown in fig. 17.3 and 17.4. This will now be referred to as the front of the Roof Assembly.
  • Page 53 Step 17: Roof Assembly Part 3 D: Lay 2 (8070) Dormer Sides flat on the ground so the tops are tight together and form a peak. The side facing up will be the back. (fig. 17.6 and 17.7) E: Tight to the bottom of both (8070) Dormer Sides place (8073) Dormer Bottom so the outside edges are flush. (fig.
  • Page 54 Step 17: Roof Assembly Part 4 I: Attach Dormer Roof Right to Dormer Roof Left, from (8068) Dormer Roof Set at the inside peak with 1 Wall Angle Bracket using 2 (S5) #8 x 1/2” Pan Screws. (fig. 17.8) J: Place the Dormer Burst Assembly from Step 17, Part 3 on the inside edge of each Dormer Roof and attach with 6 (S1) #8 x 1-1/8”...
  • Page 55 Step 18: Attach Roof Assembly to Fort A: With 2 people on the ground and at least 1 person in the fort, lift the Roof Assembly from Step 17, up and over the the fort. The Dormer Assembly should be on the front of the assembly. Guide the Roof Assembly onto the fort so it is centred over the Roof Support Assemblies then attach with 4 (S3) #8 x 2-1/2”...
  • Page 56 Step 19: Attach Gable Boards to Fort A: Centre (8614) Sunburst lengthway on the outside of (8611) Gable Bottom then measure 1-1/4” up from the bottom of (8611) Gable Bottom and attach (8614) Sunburst with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 19.1 and 19.2) B: On the inside of the assembly place (8612) Centre Gable Board tight to the top of (8611) Gable Bottom so the tip is centred at the peak of the Roof Support Assembly then attach to (2518) Roof Support Right, (2499) Roof...
  • Page 57 Step 20: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: Drive 1 (0318) Ground Stake 10-1/2” into the ground at (2491) Diagonal, at end of (2474) Ground SW at back of fort, on (8168) SL Support and on (2529) SL Side Panel at front of fort as shown in fig.
  • Page 58 Step 21: Swing Beam Assembly WARNING: Fig. 21.3 For your child’s safety, orientate the swing hangers as shown to ensure your swing will have proper swing motion when installed. Failure to do so could result in premature failure of the swing hanger or swing chain.
  • Page 59 Step 22: Swing End Assembly A: Attach 2 (2471) Heavy SW Posts to (1856) SW Upright using 2 (G4) 5/16 x 4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 22.1) Fig. 22.1 2471 5/16” T-Nut 2472 5/16” T-Nut 1856 5/16”...
  • Page 60 Step 23: Attach Swing End to Swing Beam A: Place (4919) SW Rail Block in the centre between (1248) Front Beam and (1249) Back Beam and attach with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 23.1 & 23.2) Fig.
  • Page 61 Step 24: Attach Swing Assembly to Fort A: Attach Swing Assembly from Step 23 to (2486) SW Mount with 1 (G5) 5/16 x 4-1/2” Hex Bolt (with lock washer, flat washer and t-nut) and 1 (G8) 5/16 x 2” Hex Bolt (with 2 flat washers and 1 lock nut) as shown in fig. 24.1 and 24.2.
  • Page 62 Step 25: Side Nest Assembly Part 1 A: Loosely attach 1 (2507) Side Nest Top to the top of 2 (2511) Nest Posts with 4 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut). Notice hole locations at edges of (2511) Nest Posts. (fig. 25.1) B: On the opposite side of (2511) Nest Posts loosely attach 1 (2510) Floor Support to the bottom of both (2511) Nest Posts with the extension on the right side, with 4 (H3) 1/4 x 2-1/2”...
  • Page 63 Step 25: Side Nest Assembly Part 2 G: Stand both Side Nest End Assemblies with the extensions facing the same way and the Swing Brackets facing in. Loosely attach (2505) Top End Nest to the top of both (2511) Nest Posts on the extended side with 2 (H12) 1/4 x 3”...
  • Page 64 Step 26: Attach Side Nest to Fort A: Make sure the Swing Assembly is perpendicular to the fort and level . (fig. 26.1) B: With at least 1 helper lift Side Nest Assembly onto Swing Assembly with the extended end towards the fort. (fig.
  • Page 65 Step 27: Attach Side Nest Gussets Part 1 A: Attach 1 (2512) End Nest Board to 1 (2513) Gusset with 2 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig. 27.1. The edge of (2512) End Nest Board without the pilot holes to be flush to the bottom edge of (2513) Gusset.
  • Page 66 Step 27: Attach Side Nest Gussets Part 2 C: Place 1 Gusset Assembly tight to (1248) Front Beam and bottom of (2506) Bottom Nest End and attach (2512) End Nest Board to (2510) Floor Support with 2 (S7) #12 x 2” Pan Screws. (fig. 27.3 and 27.4) D: Pre-drill with a 1/8”...
  • Page 67 Step 28: Attach Short Rails A: Place 1 (2508) Short Rail flush to the inside ends of each (2511) Nest Post closest to the fort. The top of the (2508) Short Rails must be tight to the (2499) and (2518) Roof Supports. Attach each (2508) Short Rail to each (2511) Nest Post with 2 (S7) #12 x 2”...
  • Page 68 Step 29: Attach Side Nest Floor Boards A: Place 1 (2514) Floor Board on both (2510) Floor Supports tight to (2506) Bottom Nest End then follow with 8 more (2514) Floor Boards. The last board should sit flush to the inside edge of (2528) SW Wall Panel. Make sure boards are evenly spaced then attach with 6 (S20) #8 x 1-3/8”...
  • Page 69 Step 30: Attach Spindles to Fort Part 1 A: Centre 1 (2517) Spindle between edge of (2509) Lower Side and inside edge of (2511) Nest Post then attach to (2508) Short Rail and (2509) Lower Side with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 30.1 and 30.2) B: Repeat Step A for other side of Side Nest.
  • Page 70 Step 30: Attach Spindles to Fort Part 2 C: Between (2511) Nest Posts on the front of the assembly evenly space and attach 7 (2515) Long Spindles to (2509) Lower Side and flush to top of (2507) Side Nest Top with 2 (S15) #8 x 1-3/4” Wood Screws per board. Repeat for back of the assembly.
  • Page 71 Step 31: Access Ladder Assembly Part 1 A: Place 2 (2504) SW Ladder Steps on 2 (2516) SW Nest Access Post. Notice the orientation of the angles on the (2516) SW Nest Access Posts. Loosely attach with 2 (H11) 1/4 x 2-3/4” Hex Bolts (with lock washer, flat washer and t-nut) per post.
  • Page 72 Step 31: Access Ladder Assembly Part 2 C: On the outside of the assembly on (2528) SW Wall Panel remove the 6 screws shown in fig. 31.3. D: On the inside of the assembly place the Access Ladder Assembly tight against the slats on (2528) SW Wall Panel and tight to (2478) Floor.
  • Page 73 Step 32: Attach Gable Boards A: From the inside of the Roof Assembly on the Swing Side, tight to the (2525) Roof Panels, attach (2522) Gable A to (2518) Roof Support Right and (2499) Roof Support Left with 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 32.1 and 32.2) B: Tight to the bottom of (2522) Gable A place (2523) Lower Gable and pre-drill 2 holes from outside the assembly, 1-1/2”...
  • Page 74 Step 33: Attach Hand Grips A: Attach 1 Hand Grip to each (2519) SW Nest Wall with 2 (PB6) 1/4 x 1” Pan Bolt (with lock washer, flat washer and t-nut) as shown in fig. 33.1. B: Tight to the (2525) Roof Boards and tight to each side of (2523) Lower Gable attach both (2519) SW Nest Walls with 4 (S20) #8 x 1-3/8”...
  • Page 75 Step 34: Attach Telescope A: On the front outer corner of the Side Nest Assembly pre-drill with a 1/8” drill bit then attach Telescope to (2507) Side Nest Top and (2520) End Nest Top with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 34.1 and 34.2) Fig.
  • Page 76 Step 35: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 35.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4”...
  • Page 77 Step 35: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 35.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4”...
  • Page 78 Step 36: Attach Flange Assembly to Fort A: With a helper place the Flange Assembly flush to the Crowsnest on the fort as shown in fig. 36.1, then pre-drill 1/8” pilot holes in the bottom 4 mounting locations on (2502) Crowsnest Floor End (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1”...
  • Page 79 Step 37: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 80 Step 37: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts Fig. 37.5 go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 81 Step 38: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go Fig. 38.1 through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 82 DO NOT USE DO NOT USE USE IMAGE Step 38: Attach Elbow Assembly to Elbow Assembly USE IMAGE Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 83 Step 39: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 84 Step 40: Attach SL Support to Ground Back A: Insert TNR2 Post Mount on (8168) SL Support and attach with 2 (PB2) 1/4 x 1-1/4” Pan Bolts (with lock washer and t-nut). Keep these bolts loose. (fig. 40.1 and 40.2) B: Use (8168) SL Support as a guide to judge the proper bolt location, remove the bottom pan bolt and nut.
  • Page 85 Step 41: Attach TNR2 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR2 Slide Exit. (fig. 41.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4”...
  • Page 86 Step 42: Attach Exit End Assembly to Fort Note: When installing Pan Bolts make sure to Fig. 42.1 Top Slide Bolt Holes look at holes so bolts go through the side with Elbow Assembly the round recess and the lock nuts go through the side with the hexagonal recess.
  • Page 87 Step 43: Glider Assembly A: Attach 1 Space Glider Handle to the Space Glider Body using 1 (G25) 5/16 x 7-1/4” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat for the second Space Glider Handle. (fig. 43.1) B: Install 2 Glider Rope with Chains into each Space Glider Handle using 2 - 5/16”...
  • Page 88 A: Connect the assembled Glider to the Glider Hangers previously installed. (fig. 44.1) B: Attach 2 Belt Swings to the Bolt-Thru Swing Hangers. (fig. 44.1) C: Attach Cedar Summit Plaque over 1/4” t-nut on (1248) Front Beam with 4 (S18) #6 x 1” Wood Screws. (fig. 44.1 & 44.2) Cedar Summit Fig.
  • Page 89 Final Step: Attach I.D. Plaque STEP # STEP NAME ATTACH THIS WARNING & I.D. PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT! (Fort or Swing Post) This provides warnings concerning safety and important contact information. A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model This...
  • Page 90 NOTES support@cedarsummit.com...
  • Page 91 NOTES...
  • Page 92 MAIL TO: Fill out your registration card online at Solowave Design www.cedarsummitplay.com/registration 375 Sligo Road W. Mount Forest, Ontario, Canada Cedar Summit would like to say Thank You for N0G 2L0 your time and feedback. Attention: Customer Service REVISION: 11/28/12...