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Cedar Summit F25668 Installation And Operating Instructions Manual

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C E D A R H I L L R E S O RT – F 2 5 6 6 8
INSTALLATION AND OPERATING INSTRUCTIONS
38'-2"
26'-2"
17'-10"
14 - 16 Hrs
TWO PERSON
ASSEMBLY
Rev 02/05/2014
3405668
WARNING
play set. Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE -38'2" x 28' (11.63 x 8.53 m) area requires Protective Surfacing. See page 3.
28'
MAXIMUM VERTICAL FALL HEIGHT - 7.1 ft. (2.16 m)
CAPACITY - 12 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries,
day cares or parks.
Cedar Summit
c/o ©Solowave Design L.P.
Mount Forest, ON Canada
N0G 2L0
www.cedarsummitplay.com
support@cedarsummitplay.com
Customer Service
1-877-817-5682 (toll free)
1-519-323-2258
To reduce the risk of serious injury or death, you must
read and follow these instructions. Keep and refer to these
instructions often and give them to any future owner of this
Table of Contents
Warnings and Safe Play Instructions . . . . . . . . . . .pg. 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . .pg. 3
Instructions for Proper Maintenance . . . . . . . . . . .pg. 4
About Our Wood – Limited Warranty. . . . . . . . . . .pg. 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . .pg. 6
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 7
Step-By-Step Instructions . . . . . . . . . . . . . . . . . . . . pg. 17
Installation of I.D./Warning Plaque . . . . . . . .Final Step

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Summary of Contents for Cedar Summit F25668

  • Page 1 14 - 16 Hrs TWO PERSON ASSEMBLY Table of Contents Cedar Summit c/o ©Solowave Design L.P. Warnings and Safe Play Instructions ...pg. 2 Mount Forest, ON Canada Protective Surfacing Guidelines ....pg. 3 N0G 2L0 Instructions for Proper Maintenance .
  • Page 2 Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
  • Page 3 Protective Surfacing - Reducing Risk of Serious Head Injury From Falls. One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
  • Page 4 Instructions for Proper Maintenance Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.
  • Page 5 About Our Wood Cedar Summit Premium Play Systems uses 100% FSC wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 6 Keys to Assembly Success Tools Required • Tape Measure • #1 Philips, #2 Robertson, • Open End Wrench • 3/16” Hex Key • Carpenters Level and Screwdriver (1/2” & 9/16”) • 8’ Step Ladder • Carpenters Square • Adjustable Wrench •...
  • Page 7 Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! Step Step Step SAVE TIME - TIP #1: Wood parts are found in Box 2, 3, 4 & 5. Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below).
  • Page 8 support@cedarsummitplay.com...
  • Page 9 support@cedarsummitplay.com...
  • Page 10 support@cedarsummitplay.com...
  • Page 11 Part Identification (Reduced Part Size) Nominal Size Actual Size 4pc. 041 - Window Shutter FSC ⅝ x 3 x 15" - Box 2 - 4608778 1" x 4" ⅝" x 3¼" 1" x 5" ⅝" x 4¼" 1" x 6" ⅝"...
  • Page 12 Part Identification (Reduced Part Size) 1pc. - A Frame Floor D FSC 1 x 5 x 62-23/32" - Box 7 - 4638877 1pc. - Rock Bottom FSC 1 x 6 x 20½" - Box 3 - 4638827 Nominal Size Actual Size 3pc.
  • Page 13 Part Identification (Reduced Part Size) 1pc. - A Frame Floor A FSC 1 x 6 x 79-1/32" - Box 7 - 4638876 1pc. - Tunnel Top Cross FSC 5/4 x 3 x 16-1/2" - Box 7 - 4632404 Nominal Size Actual Size 5/4"...
  • Page 14 Part Identification (Reduced Part Size) Nominal Size Actual Size 2pc. - Box Side FSC 5/4 x 4 x 32" - Box 3 - 4638833 5/4" x 4" 15/16" x 3¼" 5/4" x 5" 15/16" x 4¼" 5/4" x 6" 15/16" x 5¼" 2pc.
  • Page 15 Part Identification (Reduced Part Size) 1pc. - 125 - SL Top FSC 5/4 x 5 x 30⅝" - Box 3 - 4638793 Nominal Size Actual Size 5/4" x 6" 15/16" x 5¼" 1¼" x 1¼" 1¼" x 1¼" 1½" x 1½" 1½"...
  • Page 16 Part Identification (Reduced Part Size) Nominal Size Actual Size 2pc. - 081 - Table Gusset FSC 2 x 3 x 3" - Box 2 - 4638805 2" x 3" 1¼" x 2¼" 2" x 4" 1¼" x 3¼" 2pc. - 161 - Crowsnest Post FSC 2 x 3 x 28"...
  • Page 17 Part Identification (Reduced Part Size) Nominal Size Actual Size 2pc. - 391 - A Frame Floor Support FSC 2 x 4 x 41" - Box 7 - 4638872 2" x 4" 1¼" x 3¼" 2" x 5" 1¼" x 4¼" 3"...
  • Page 18 Part Identification (Reduced Part Size) 2pc. - 551 - MK Post FSC 2 x 5 x 84" - Box 7 - 4638859 1pc. - 184 - SW Top FSC 1¼ x 5 x 36" - Box 3 - 4638810 1pc. - Block SW FSC 2½...
  • Page 19 Part Identification (Reduced Assembly Size) 2pc. Narrow Window Panel 1pc. SL Side Window Panel 1pc. SW Side Panel 1¼ x 16¾ x 99" - Box 3 - 47638702 1¼ x 30 x 54⅛"- Box 3 - 47638891 1¼ x 36 x 87¼" - Box 2 - 47638775 1pc.
  • Page 20 Clips (6pc set) (3201950) 1x - Acro Bar (9200130) Green 2x - Swing Belt Seat (9320130) Green - Cedar Summit ID Plaque (9320357) 1x - Telescope w. mount (3320161) 1x - Spin Chalk Sign (3320715) - Welded Chain Bag...
  • Page 21 Hardware Identification (Actual Size) Robertson Driver Bit 1pc. - D4 -#2 x 2" 20pc. - PB2 -Pan Bolt - (53433212) (9200014) x 1⅜" 13pc. - WL3 -Wafer Lag - (52613216) x 2½" 16pc. - WL5 -Wafer Lag - (52613222) 5/16 x 1⅜" 21pc.
  • Page 22 Hardware Identification (Actual Size) Hex Bolt 3/8 x 4" 1pc. - G20 - - (53703840) Hex Bolt 3/8 x 6" 4pc. - G17 - - (53703860) Hex Bolt 3/8 x 9" 1pc. - G18 - - (53703890) **NOTE: Appoximately 2" removed from actual size** Hex Bolt 3/8 x 9¼"...
  • Page 23 Hardware Identification (Actual Size) 24pc. FW0 -3/16" Flat Washer - (51103100) 17pc. FW5 - Plastic Formed Washer - (3290000) 7pc. LN3 - 8 " Lock Nut (54303800) 22pc. FW1 -1/4" Flat Washer - (51103200) 12pc. LN2 - 16 " Lock Nut (54303300) 155pc.
  • Page 24 • The carton I.D. stamp is located on the end of each carton. The tracking number is located on the Cedar Summit ID Plaque (9320357). • Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.
  • Page 25 Step 1: Sand and Water Table Assembly Part 1 A: Loosely attach 1 (011) Box End to 2 (010) Box Legs using 2 (WB2) 5/16 x 1-3/8” Wafer Bolts (with flat washer and t-nut), as shown in fig. 1.1 and 1.2. Make sure (011) Box End is level and flush with ends of each (010) Box Leg and the pilot holes in each (010) Box Leg are on the outside.
  • Page 26 Step 1: Sand and Water Table Assembly Part 2 D: With assistance from another adult, place 2 (013) Box Sides on the notched out edges of the (010) Box Legs so they are flush to the outside edges of legs and loosely attach using 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut) per board, as shown in fig.
  • Page 27 Step 1: Sand and Water Table Assembly Part 3 F: Turn the Table Assembly upside down and double check the assembly is still square. G: On the inside of each front (010) Box Leg, and flat against (013) Box Side, attach 1 (014) Box Gusset to each front (010) Box Leg using 1 (S15) #8 x 1-3/4”...
  • Page 28 Step 1: Sand and Water Table Assembly Part 4 I: Turn the Table Assembly right side up. J: Place the Sand and Water Insert into the opening of the assembly then tighten all the bolts. (fig. 1.9) K: Secure the Sand and Water Insert to the assembly using 8 (S13) #6 x 5/8” Pan Screws as shown in fig. 1.10 and 1.11.
  • Page 29 Step 2: Access Ladder / Rockwall Assembly Part 1 A: Place (020) Left Access Rail on left hand side of 4 (022) Ladder Treads and (021) Right Access Rail on right hand side with the grooves facing in. (fig. 2.1) B: Fit each (022) Ladder Tread into grooves on both (020) and (021) Access Rails, make sure the top edge of the treads are flush to the front of the Access rails.
  • Page 30 Step 2: Access Ladder / Rockwall Assembly Part 2 E: Place (023) Ladder Gap on each access rail so there is a 2-3/8” gap between (023) Ladder Gap and the top (022) Ladder Tread. Attach using 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 2.4 and 2.5) F: Place (024) Rock Rail on the ground next to (021) Right Access Rail so it matches the orientation of the two access rails as shown in fig.
  • Page 31 Step 3: Rockwall Assembly Part 1 A: Place (030) Board Access at top of the Access Ladder/Rockwall Assembly and (031) Rock Bottom at the bottom of the assembly as shown in fig. 3.1. Then place (032) Rock Board A, (033) Rock Board B, (034) Rock Board C and (035) Rock Board D as shown in fig.
  • Page 32 Step 3: Rockwall Assembly Part 2 E: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 3.4 and 3.5) The Pan Screw is placed in the hole beneath the Pan Bolt.
  • Page 33 Step 4: Panel Preparation Part 1 A: On the outside of (040) Cafe Wall Window Panel place 2 (041) Window Shutters on each side of both windows. This distance between the shutters should be 11”. (fig. 4.1 and 4.2) B: Attach each (041) Window Shutter to (040) Cafe Wall Window Panel with 3 (TS) #6 x 30 mm Trim Screws per shutter.
  • Page 34 Step 4: Panel Preparation Part 2 C: From the back of (042) Chalkwall Panel place the Spin Chalk Sign in the opening so it sits tight to the panel. (fig. 4.3 and 4.4) D: Attach Spin Chalk Sign to (042) Chalkwall Panel with 6 (S5) #8 x 1/2” Pan Screws. (fig. 4.4) Fig.
  • Page 35 Step 4: Panel Preparation Part 3 E: Place (044) SW Wall at the top of the front of (043) SW Side Panel and attach with 4 (G21) 5/16 x 3-3/4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 4.5 and 4.6) Fig.
  • Page 36 Step 5: Swing Side Panel Assembly Part 1 A: Place 1 (050) Narrow Window Panel on the ground. Measure 3-1/4” up from the bottom of the panel on the left side and attach a 2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws. The flat edge of the bracket must be facing up and it must be installed on the correct side.
  • Page 37 Step 5: Swing Side Panel Assembly Part 2 C: Place 1 (051) SL Side Window Panel on the ground. Measure 3-1/4” up from the bottom of the panel on the right side and attach a 1-1/2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws. The flat edge of the bracket must be facing up and it must be installed on the correct side.
  • Page 38 Step 5: Swing Side Panel Assembly Part 3 E: Lay (043) SW Side Panel from Step 4, Part 4 on the ground, then with a helper hold (050) Narrow Window Panel up against the right side edge of (043) SW Side Panel so the bottom edges are flush. (fig. 5.5) F: Attach both Corner Panel Brackets to (043) SW Side Panel with 2 (S8) #12 x 3/4”...
  • Page 39 Step 5: Swing Side Panel Assembly Part 4 G: With a helper hold (051) SL Side Window Panel up against the left side edge of (043) SW Side Panel so the bottom edges are flush. Attach both Corner Panel Brackets to (043) SW Side Panel with 2 (S8) #12 x 3/4” Pan Screws per bracket.
  • Page 40 Step 6: Door Wall Assembly Part 1 A: Place 1 (042) Chalkwall Panel from Step 4, Part 3 on the ground. Measure 3-1/4” up from the bottom of the panel on the left side and attach a 1-1/2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws.
  • Page 41 Step 6: Door Wall Assembly Part 2 C: Place 1 (060) Narrow Half Window Panel on the ground. Measure 3-1/4” up from the bottom of the panel on the right side and attach a 2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws. The flat edge of the bracket must be facing up and it must be installed on the correct side.
  • Page 42 Step 6: Door Wall Assembly Part 3 E: Lay (061) Door Wall Window Panel on the ground, then with a helper hold (042) Chalkwall Panel up against the right side edge of (061) Door Wall Window Panel so the bottom edges are flush. (fig. 6.5) F: Attach both Corner Panel Brackets to (061) Door Wall Window Panel with 2 (S8) #12 x 3/4”...
  • Page 43 Step 6: Door Wall Assembly Part 4 Note: Make sure panels are square and flush to each other. (fig. 6.9) H: Pre-drill with a 3/16” drill bit, then fasten (042) Chalkwall Panel and (060) Narrow Half Window Panel to (061) Door Wall Window Panel with 3 (WL5) 1/4 x 2-1/2”...
  • Page 44 Step 6: Door Wall Assembly Part 5 I: Install 4 - 5/16” t-nuts in (062) Front Floor as shown in fig. 6.10. J: Install 6 - 5/16” t-nuts in (063) Front Ground, (064) Back Floor and (065) Back Ground as shown in fig. 6.11, 6.12 and 6.13.
  • Page 45 Step 6: Door Wall Assembly Part 6 K: Starting at the bottom of the Door Wall Assembly, making sure the t-nuts are facing inward (fig. 6.15), loosely attach (063) Front Ground to (042) Chalkwall Panel with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) and (065) Back Ground to (060) Half Narrow Window Panel with 2 (WB9) 5/16 x 2-1/8”...
  • Page 46 Step 7: Join Door Wall and Swing Side Wall Assemblies Part 1 A: With at least two helpers lift the Door Wall Assembly, as shown in fig. 7.1 and 7.2. B: With at least two helpers lift the Swing Side Wall Assembly so it faces the Door Wall Assembly and slide both assemblies together so (062) Front Floor, (063) Front Ground, (064) Back Floor and (065) Back Ground are tight to (040) Cafe Wall Window Panel as shown in fig.
  • Page 47 Step 7: Join Door Wall and Swing Side Wall Assemblies Part 2 C: Loosely attach (063) Front Ground and (065) Back Ground to (051) SL Side Window Panel and (050) Narrow Window Panel with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) per board as shown in fig. 7.6, 7.7 and 7.8.
  • Page 48 Step 8: Front Wall Assembly Part 1 A: Fit (040) Cafe Wall Window Panel, from Step 4, in between (051) SL Side Window Panel and (042) Chalkwall Panel. Make sure the panels are tight together. Loosely fasten (040) Cafe Wall Window Panel to (063) Front Ground with 2 (WB9) 5/16 x 2-1/8”...
  • Page 49 Step 8: Front Wall Assembly Part 2 C: Make sure the assembly is on level ground and (051) SL Side Window Panel and (042) Chalkwall Panel are square and tight to (040) Cafe Wall Window Panel. D: Tighten all 10 Wafer Bolts on the front side as shown in fig. 8.4. Fig.
  • Page 50 Step 8: Front Wall Assembly Part 3 E: On the outside of the assembly place (080) Table Top in the opening of (040) Cafe Wall Window Panel, tight to the bottom half of the opening and tight to the corner of the panels, as shown in fig. 8.5 and 8.6. Attach (080) Table Top to (040) Cafe Wall Window Panel with 2 (S3) #8 x 2-1/2”...
  • Page 51 Step 8: Front Wall Assembly Part 4 H: Attach (043) SW Side Panel to (062) Front Floor and to (064) Back Floor with 2 (S4) #8 x 3” Wood Screws per side as shown in fig. 8.8 and 8.9. I: Tight to the top of (051) SL Side Window Panel attach (082) SL Post to (043) SW Side Panel with 3 (S3) #8 x 2-1/2”...
  • Page 52 Step 9: Door Wall Assembly Part 1 A: On the inside of (090) Door Window Panel, measure 16” up from the bottom and attach Catch Plate using 2 (S18) #6 x 1” Wood Screws. (fig. 9.1 and 9.2) B: On the inside of (090) Door Window Panel next to the Catch Plate attach 1 Door Handle using 2 (S13) #6 x 5/8”...
  • Page 53 Step 9: Door Wall Assembly Part 2 C: On the outside of the (090) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig.9.3) D: Attach 2 Door Hinges on the outside of the (090) Door Window Panel on the opposite side from the Door Handle.
  • Page 54 Step 9: Door Wall Assembly Part 3 E: In the opening for the door, measure 5/8” from the top of Door Wall Window Panel bottom and maximum 5/8” from right side of the opening which would be the Door Hinge side and attach the remaining side of the hinges to (061) Door Wall Window Panel using 3 (S13) #6 x 5/8”...
  • Page 55 Step 9: Door Wall Assembly Part 4 F: In the notched out opening of (091) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 9.8) Important: Use a hand held screw driver and DO NOT over tighten. G: On the inside of the assembly, attach (091) Door Stop to (061) Door Wall Window Panel with 3 (S15) #8 x 1-3/4”...
  • Page 56 Step 9: Door Wall Assembly Part 5 H: On the outside of the assembly attach (092) Floor End to (061) Door Wall Window Panel with 2 (S15) #8 x 1-3/4” Wood Screws in the bottom holes and to (062) Front Floor and (064) Back Floor with 4 (S4) #8 x 3” Wood Screws in the remaining holes, as shown in fig.
  • Page 57 Step 10: Back Wall Assembly Part 1 A: Place 1 (050) Narrow Window Panel beside (060) Half Narrow Window Panel on the back side. Make sure the panels are tight together. Loosely fasten (050) Narrow Window Panel to (065) Back Ground with 2 (WB9) 5/16 x 2-1/8”...
  • Page 58 Step 10: Back Wall Assembly Part 2 C: Make sure the assembly is square. D: Tighten all 16 Wafer Bolts on the back side as shown in fig. 10.5. Fig. 10.5 Tighten support@cedarsummitplay.com...
  • Page 59 Step 10: Back Wall Assembly Part 3 E: On the inside of the assembly attach (050) Narrow Window Panel to (060) Half Narrow Window Panel using 1 Flat Panel Bracket with 4 (S8) #12 x 3/4” Pan Screws. (fig. 10.6 and 10.7) Fig.
  • Page 60 Step 11: Swing Wall Assembly Part 1 Keep all bolts loose in this step. A: Loosely attach (110) Ground SW to the bottom of (043) SW Side Panel using 4 (G8) 5/16 x 2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 11.1, 11.2 and 11.3) B: At each end of (110) Ground SW loosely attach 1 (111) Diagonal with 1 (G8) 5/16 x 2”...
  • Page 61 Step 11: Swing Wall Assembly Part 2 C: Pre-drill pilot holes with a 3/16” drill bit then attach (111) Diagonal to (050) Narrow Window Panel and (060) Half Narrow Window Panel with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer) per diagonal. (fig. 11.4) D: Tighten all 6 (G8) 5/16 x 2”...
  • Page 62 Step 12: Slide Top Assembly Part 1 A: Loosely attach (120) SL Top Left to 1 (122) Post and (123) SL Top Right to another (122) Post with 1 (G1) 5/16 x 1-1/2” Hex Bolt (with lock washer, flat washer and t-nut) per post. (fig. 12.1 and 12.2) B: Loosely attach 1 (121) Short Joist to the bottom of both (122) Posts with 1 (G8) 5/16 x 2”...
  • Page 63 Step 12: Slide Top Assembly Part 2 C: Place Left Side Post Assembly tight to (043) SW Side Panel and (082) SL Post and Right Side Post Assembly tight to (040) Cafe Wall Window Panel so both (121) Short Joists are flush to the top of (062) Front Floor and centred over the pilot holes then attach with 2 (S4) #8 x 3”...
  • Page 64 Step 12: Slide Top Assembly Part 3 E: Make sure (120) SL Top Left is flush to the inside edge of the panel support then attach to (043) SW Side Panel and attach (123) SL Top Right to (040) Cafe Wall Window Panel with 2 (S15) #8 x 1-3/4” Wood Screws per board.
  • Page 65 Step 12: Slide Top Assembly Part 4 G: Flush to the tops of each (122) Post attach (125) SL Top to (120) SL Top Left and (123) SL Top Right with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 12.7) H: Flush to the tops of (121) Short Joists and (124) Short Floor Joist attach (126) SL End with 6 (S4) #8 x 3”...
  • Page 66 Step 12: Slide Top Assembly Part 5 I: Attach (127) Front Top to (040) Cafe Wall Window Panel with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer and t-nut) as shown in fig. 12.8 and 12.9. J: Attach (127) Front Top to (082) SL Post with 1 (S15) #8 x 1-3/4” Wood Screw in the top hole. (fig. 12.8 and 12.9) Fig.
  • Page 67 Step 13: Install Fort Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 4 places shown in fig. 13.1 drive the Rebar Ground Stakes 13” into the ground against (063) Front Ground, (065) Back Ground and both (111) Diagonals.
  • Page 68 Step 14: Attach Floor Joist A: With one person inside the assembly line (140) Floor Joist up to the pilot holes on the (092) Floor End then attach with 2 (S4) #8 x 3” Wood Screws. The joist should rest on (061) Door Wall Window Panel. (fig. 14.1 and 14.2) B: Line (140) Floor Joist up to the pilot holes on the (043) SW Side Panel, making sure the top of the joist is flush to the top of the panel board shown in fig.
  • Page 69 Step 15: Floor Board Assembly Part 1 A: Place 3 (150) Slidenest Floors on (126) SL End, (062) Front Floor, (140) Floor Joist and (064) Back Floor. These boards should be tight to (043) SW Side Panel. (fig. 15.1 and 15.2) B: Place 3 (151) Slidenest Floor A’s next to (150) Slidenest Floors.
  • Page 70 Step 15: Floor Board Assembly Part 2 D: Next to (151) Slidenest Floor A place 9 (152) Floors followed by 1 (153) Floor A. Make sure all boards are evenly spaced and (153) Floor A is tight to (092) Floor End. (fig. 15.3) E: Evenly space and attach the 10 unfastened floor boards to (062) Front Floor, (140) Floor Joist and (064) Back Floor with 6 (S20) #8 x 1-3/8”...
  • Page 71 Step 16: Crowsnest Assembly Part 1 A: Tap two 5/16” T-Nuts in the top bolt holes in (160) Crowsnest Top, these t-nuts will not be used in this step, then loosely attach (160) Crowsnest Top flush to the top of 2 (161) Crowsnest Posts, noticing the bolt holes with the T-Nut are at the top and pilot holes at the bottom, with 2 (WB7) 5/16 x 3”...
  • Page 72 Step 16: Crowsnest Assembly Part 2 C: Tight to the top of (042) Chalkwall Panel place 1 (163) Crowsnest Bottom in between (040) Cafe Wall Window Panel and (092) Floor End on the front of the assembly. Notice the pilot hole at the top of the board. Attach to (062) Front Floor with 3 (S7) #12 x 2”...
  • Page 73 Step 16: Crowsnest Assembly Part 3 E: Place Crowsnest Frame Assembly from Step 16, Part 1 on the fort so the (161) Crowsnest Posts are tight to (092) Floor End and (163) Crowsnest Bottoms. (162) Crowsnest Sides should be tight to (040) Cafe Wall Window Panel and (050) Narrow Window Panel, flush to the inside edges of each panel and level.
  • Page 74 Step 16: Crowsnest Assembly Part 4 H: Measure 2-5/8” from both (161) Crowsnest Posts and attach 1 (166) Wall Board per side to (162) Crowsnest Sides and (163) Crowsnest Bottoms, tight to (152) Floors, with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 16.7 and 16.8) I: Evenly space 1 (166) Wall Board between (040) Cafe Wall Window Panel and (166) Wall Board and between (050) Narrow Window Panel and (166) Wall Board, tight to (152) Floors, then attach to (162) Crowsnest Sides...
  • Page 75 Step 17: Attach Telescope A: On the Front of the assembly attach Telescope to (161) Crowsnest Post and (162) Crowsnest Side with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 17.1, 17.2 and 17.3) Fig. 17.1 Front Fig. 17.3 Fig. 17.2 Hardware Other Parts 1 x Telescope...
  • Page 76 Step 18: Roof Support Assembly Part 1 A: Attach (180) Roof Support to (181) Roof Support Left at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 18.1) B: Place (182) Top Post Right and (183) Top Post Left on the ground with the notched out side facing up. Place (184) SW Top over (182) and (183) Top Post Right and Left so the notches fit together.
  • Page 77 Step 18: Roof Support Assembly Part 2 D: Place Roof Support Assembly on the ground with the front facing down then measure 12” from the centre of either bolt hole and 2” down from the top of (184) SW Top and attach 1 (185) Sunburst with 2 (S15) #8 x 1-3/4” Wood Screws to the outside of the assembly.
  • Page 78 Step 18: Roof Support Assembly Part 3 E: Place (186) Centre Gable on (185) Sunburst, tight to the top of (184) SW Top so the tip is centred at the peak of the Roof Support Assembly. (fig. 18.6) F: Place 1 (187) Side Gable tight to each side of (186) Centre Gable so they are tight to the top of (184) SW Top. (fig.
  • Page 79 Step 19: Gable Angle Support Assembly Part 1 A: Attach (190) Right Gable Angle to (191) Left Gable Angle at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 19.1) B: In the bolt holes on (192) Gable Bottom tap in 2 - 5/16” t-nuts then place (192) Gable Bottom on (190) Right Gable Angle and (191) Left Gable Angle so it is flush to the outside edges of the boards.
  • Page 80 Step 19: Gable Angle Support Assembly Part 2 D: Measure 8-1/2” from the centre of either bolt hole then place 1 (185) Sunburst on (192) Gable Bottom making sure it is flush to the bottom of (192) Gable Bottom, then attach with 2 (S15) #8 x 1-3/4” Wood Screws to the outside of the assembly.
  • Page 81 Step 19: Gable Angle Support Assembly Part 3 E: Place (186) Centre Gable on (185) Sunburst, tight to the top of (192) Gable Bottom so the tip is centred at the peak of the Gable Angle Support Assembly. (fig. 19.6) F: Place 1 (187) Side Gable tight to each side of (186) Centre Gable so they are tight to the top of (192) Gable Bottom.
  • Page 82 Step 20: Roof Spacer Assembly A: Attach 1 (200) Roof Spacer to another at the peak using 1 (S4) #8 x 3” Wood Screw. Notice the pilot holes are towards the bottom of the board. (fig. 20.1) B: Make sure the assembly is square. Fig.
  • Page 83 Step 21: Small and Large Roof Assemblies Part 1 A: Connect 1 (210) Large Roof Panel to a second (210) Large Roof Panel so the one panel overlaps the other and the inside angle is square and tight. Attach panels together with 3 (S15) #8 x 1-3/4” Wood Screws per panel. (fig.
  • Page 84 Step 21: Small and Large Roof Assemblies Part 2 B: Connect 1 (211) Small Roof Panel to a second (211) Small Roof Panel so the one panel overlaps the other and the inside angle is square and tight. Attach panels together with 3 (S15) #8 x 1-3/4” Wood Screws per panel. (fig.
  • Page 85 Step 21: Small and Large Roof Assemblies Part 3 C: Place Roof Spacer Assembly from Step 20, on top of the Small Roof Assembly, flush to the edge as shown in fig. 21.5. D: Measure 1/2” in from the edge and 7” up from the bottom of each (211) Small Roof Panel and mark. Follow with 11”...
  • Page 86 Step 22: Attach Transom Front and Back Part 1 A: If the space is too tight loosen the bolt at the front of the assembly, as shown in fig. 22.2 then place (220) Transom Front on top of (082) SL Post and (040) Cafe Wall Window Panel, behind (127) Front Top so the outside edge is flush to the outside edge of (082) SL Post as shown in fig.
  • Page 87 Step 22: Attach Transom Front and Back Part 2 D: Place (221) Transom Back on top of (050) Narrow Window Panel, behind (100) Back Top so the outside edge is flush to the outside edge of (050) Narrow Window Panel as shown in fig. 22.3 and 22.4. E: From inside the assembly attach (221) Transom Back to (100) Back Top with 2 (S15) #8 x 1-3/4”...
  • Page 88 Step 23: Attach Roof Support Assemblies Part 1 A: Place Roof Support Assembly, from Step 18, Part 3, on the top of (043) SW Side Panel, flush to the front. (fig. 23.1 and 23.2) B: Attach (183) Top Post Left to (050) Narrow Window Panel with 1 (S3) #8 x 2-1/2” Wood Screws and to (221) Transom Back with 2 (S3) #8 x 2-1/2”...
  • Page 89 Step 23: Attach Roof Support Assemblies Part 2 D: Make sure the distance between (040) Cafe Wall Window Panel and (050) Narrow Window Panel is 36”. (fig. 23.3 and 23.4) E: On the Door Wall Side, attach Gable Angle Support Assembly, from Step 19, Part 3, to the ends of (127) Front Top, (040) Cafe Wall Window Panel, (100) Back Top and (050) Narrow Window Panel with 2 (S3) #8 x 2-1/2”...
  • Page 90 Step 23: Attach Roof Support Assemblies Part 3 F: From inside the assembly attach (190) Right Gable Angle to (050) Narrow Window Panel and (191) Left Gable Angle to (040) Cafe Wall Window Panel using 1 Corner Panel Bracket with 3 (S13) #6 x 5/8” Pan Screws per side.
  • Page 91 Step 24: Attach Roof Assemblies to Fort Part 1 A: With 2 people on the ground and at least 1 person in the fort, lift the Small Roof Assembly with Roof Spacer Assembly, from Step 21, Part 3, up and over the Back side of the fort. Guide the Roof Assembly onto the fort so the Roof Spacer Assembly sits flush to the top and outside edges of both (220) Transom Front and (221) Transom Back.
  • Page 92 Step 24: Attach Roof Assemblies to Fort Part 2 C: Make sure the Small Roof Assembly lays flat on the Gable Angle Support Assembly and it overhangs by 2”. (fig. 24.2 and 24.3) D: Measure 3/4” from the edge, 5” up from the ends of both panels and 5” down from the peak on each panel, pre-drill with a 1/8”...
  • Page 93 Step 24: Attach Roof Assemblies to Fort Part 3 E: With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly, from Step 21, Part 1, up and over the Back side of the fort. Guide the Roof Assembly onto the fort so it sits on top of the Roof Support Assembly, (220) Transom Front and (221) Transom Back and Roof Spacer Assembly.
  • Page 94 Step 25: Attach Heavy T-Bracket to Fort A: Attach Heavy T-Bracket to (044) SW Wall using 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut). (fig. 25.1 and 25.2) Fig. 25.1 Swing Side Wall Fig. 25.2 5/16” Flat Washer 5/16”...
  • Page 95 Step 26: Swing Beam Assembly A: Attach 6 Heavy Duty Swing Hangers to (260) Engineered SW Beam using 2 (G13) 5/16 x 6-1/8” Hex Bolt (with 2 flat washers, plastic formed washer and lock nut) per swing hanger, as shown in fig. 26.1. B: Attach 1 Quick Clip to each Heavy Duty Swing Hanger. (fig. 26.2) Fig.
  • Page 96 Step 27: Swing Post Assembly Part 1 Note: Keep all bolts from Step 27 series loose Fig. 27.1 Heavy L-Bracket until start of Step 29 Bottom View A: Place (270) SW Block Angle on top of (271) Block SW and attach 2 Heavy L-Brackets on top of (270) SW Block Angle feeding 2 (G17) 3/8 x 6”...
  • Page 97 Step 27: Swing Post Assembly Part 2 D: Place (260) Engineered SW Beam on Heavy T-Bracket and attach to fort with 1 (G17) 3/8 x 6” Hex Bolt (with 2 flat washers, plastic formed washer and lock nut) and 1 (G18) 3/8 x 9” Hex Bolt (with 2 flat washers, plastic formed washer and lock nut) as shown in fig.
  • Page 98 Step 28: Attach Cross Support Pre-drill all holes using a 3/16” drill bit before installing the lag screws. A: Check to make sure the (260) Engineered SW Beam is level and the bottom of the beam to the ground measures 85”. (fig. 28.1) B: To adjust for uneven ground, raise or lower the (280) Support Cross on the (272) SW Post.
  • Page 99 Step 29: Final Swing Post Assembly Pre-drill all holes using a 3/16” drill bit before installing the lag screws. Note: Tighten all bolts from Step 27 series before installing lag screws. A: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) into each (272) SW Post, as shown in fig. 29.1. B: Attach 1 (LS9) 5/16 x 4-3/4”...
  • Page 100 Step 30: Attach Swings A: Using 1 Threaded Clip per chain, join 1 Long Swing Chain to each side of the swing belt seat. Make sure to close the Threaded Clip tightly using an adjustable wrench. (fig. 30.1 and 30.2). B: Using 1 Threaded Clip per chain, join the Short Swing Chain to the Acro Bar and Acro Handle. Make sure to close the Threaded Clip tightly using an adjustable wrench.
  • Page 101 Step 31: Attach Swing End Ground Stakes A: In the 2 places shown in fig. 31.1 drive the Rebar Ground Stakes 13” into the ground against the boards. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. B: Attach ground stakes to (272) SW Posts using 1 (S7) #12 x 2”...
  • Page 102 Step 32: Attach Sand and Water Table to Fort A: Centre Sand and Water Table from Step 1 between the two bolts on the bottom of (040) Cafe Wall Window Panel. (fig. 32.1 and 32.2) B: Attach (012) Box Grounds to (040) Cafe Wall Window Panel with 4 Corner Brackets using 3 (S13) #6 x 5/8” Pan Screws per bracket.
  • Page 103 Step 33: Attach Slide to Fort Note: Pre-drill all holes using a 1/8” drill bit before installing the Pan Screws. A: Place Slide centred in the opening between (121) Posts. (fig. 33.1 and 33.2) B: Attach slide to fort through the floor boards and into (126) SL End using 3 (S7) #12 x 2” Pan Screws. (fig.
  • Page 104 Step 34: Attach Flower Boxes A: On the front of the assembly place 1 Flower Box under each window and attach to (040) Wall Cafe Window Panel with 2 (S13) #6 x 5/8” Pan Screws per Flower Box. (fig. 34.1 and 34.2) Fig. 34.1 Front Fig.
  • Page 105 Step 35: Attach Access Ladder Rockwall Assembly Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags. A: Remove (030) Board Access from the Access Ladder Rockwall, previously assembled in Step 3. Set the board and screws aside, they will be re-attached. (fig. 35.2) B: Place the Access Ladder Rockwall on the Back side of the fort and attach to (064) Back Floor with 1 (WL3) 1/4 x 1-3/8”...
  • Page 106 Step 36: Attach Steel Hand Grips to Fort Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags. A: Measure 6” from the top of (025) Top Ladder on each (050) Narrow Window Panel and attach 1 Steel Hand Grip per panel with 2 (WH2) #12 x 1”...
  • Page 107 Step 37: Attach Middle Arch to Fort A: Measure 28” from the top of (025) Top Ladder on each (050) Narrow Window Panel and attach (370) Middle Arch with 4 (S15) #8 x 1-3/4” Wood Screws. (fig. 37.1 and 37.2) Fig.
  • Page 108 Step 38: Assemble A-Frame Posts A: Centre 1 (383) A Frame Ground at the bottom of (380) A Frame Access R, (381) A Frame Access L and both (382) A Frame Posts and attach with 2 (S3) #8 x 2-1/2” Wood Screws per board. (fig. 38.1 and 38.2) Fig.
  • Page 109 Step 39: A Frame MK Wall Assembly Part 1 A: Loosely attach 2 (390) A Frame Uprights to 1 (391) A Frame Floor Support with 2 (WB8) 5/16 x 2-3/8” Wafer Bolts (with flat washer and t-nut) and to 1 (392) A Frame Top Side with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer and t-nut), as shown in fig.
  • Page 110 Step 39: A Frame MK Wall Assembly Part 2 C: Install one 5/16” T-Nut into 1 (390) A Frame Upright. (fig. 39.2) D: Loosely attach (390) A Frame Upright to (391) A Frame Floor Support with 1 (WB8) 5/16 x 2-3/8” Wafer Bolt (with flat washer and t-nut) and to (392) A Frame Top Side with 1 (WB9) 5/16 x 2-1/8”...
  • Page 111 Step 40: A Frame Access Wall Assembly Part 1 A: Loosely attach 2 (390) A Frame Uprights to 1 (391) A Frame Floor Support with 2 (WB8) 5/16 x 2-3/8” Wafer Bolts (with flat washer and t-nut) and to 1 (392) A Frame Top Side with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer and t-nut), as shown in fig.
  • Page 112 Step 40: A Frame Access Wall Assembly Part 2 C: Loosely attach (393) A Frame Lower Side to (382) A Frame Post and (381) A Frame Access L with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer and t-nut) in the bottom holes. (fig. 40.2) Fig.
  • Page 113 Step 41: A Frame Floor Assembly A: Have a helper hold up the A Frame MK Wall and A Frame Access Wall then flush to the ends of both (391) A Frame Floor Support and tight to the posts attach 2 (410) Floors to each side of the assembly with 4 (S20) #8 x 1-3/8”...
  • Page 114 Step 42: Secure and Tighten Assembly A: Make sure the assembly is square then attach both (393) A Frame Lower Sides to (380) A Frame Access R, (381) A Frame Access L and both (382) A Frame Posts with 2 (S7) #12 x 2” Pan Screws per wall. (fig. 42.1) B: Tighten all bolts on both walls.
  • Page 115 Step 43: A Frame Access Ladder A: In between (381) A Frame Access L and (380) A Frame Access R insert 4 (430) A Frame Treads into the grooves so they sit tight to each board and flush to the fronts then attach with 4 (S3) #8 x 2-1/2” Wood Screws per tread.
  • Page 116 Step 44: Rock Wall Assembly Part 1 A: Flush to the top of (410) Floor and flush to the outside edges of each (382) A Frame Post attach (440) Access Board with 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 44.1) B: Tight to the bottom of (440) Access Board and flush to the outside edges of (382) A Frame Posts attach 5 (441) Rock Board A and 5 (442) Rock Board B, placing them as shown in fig.
  • Page 117 Step 44: Rock Wall Assembly Part 2 D: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 44.2 and 44.3) The Pan Screw is placed in the hole beneath the Pan Bolt.
  • Page 118 Step 45: A Frame Roof Assembly Part 1 A: Attach one (450) A Frame Roof End to each end of (392) A Frame Top Sides with 4 (S15) #8 x 1-3/4” Wood Screws per board. The holes in (450) A Frame Roof End should be centred on each (392) A Frame Top Side. (fig.
  • Page 119 Step 45: A Frame Roof Assembly Part 2 C: From inside the assembly, attach 1 (451) Roof Upright to each (392) A Frame Top Side with 1 (WB8) 5/16 x 2-3/8” Wafer Bolt (with flat washer and t-nut) in the bottom hole and 1 (S15) #8 x 1-3/4” Wood Screw in the top hole.
  • Page 120 Step 45: A Frame Roof Assembly Part 3 E: Place Canopy over (452) A Frame Ridge making sure the bottom edges of tarp are even on both sides of the assembly. (fig. 45.6) F: Secure one side of the Canopy by attaching to (450) A Frame Roof End with 4 (S13) #6 x 5/8” Pan Screws (with #8 flat washer).
  • Page 121 Step 46: A Frame Access Wall Assembly A: Measure 22-5/8” up from top of (391) A Frame Floor Support on A Frame Access Wall and attach (460) Tunnel Left End flush to the outside edge of each (390) A Frame Upright with 4 (S7) #12 x 2” Wood Screws. (fig 46.1 and 46.2) B: Centred between (460) Tunnel Left End and (392) A Frame Top Side attach (166) Wall Board to each (390) A Frame Upright with 4 (S20) #8 x 1-3/8”...
  • Page 122 Step 47: Attach Hand Rail to Access Ladder Pre-drill all holes using a 3/16” drill bit before installing the Lag Screws. A: Place EN71 Hand Rail 1” from front edge of (381) A Frame Access L. Pre-drill holes using a 3/16” drill bit then attach EN71 Hand Rail using 2 (WL3) 1/4 x 1-3/8”...
  • Page 123 Step 48: Attach Hand Grips to A Frame Pre-drill all holes using a 3/16” drill bit before installing the Lag Screws. A: Measure 2” up from the top of (381) A Frame Access L and (380) A Frame Access R then attach 1 Hand Grip to each (390) A Frame Upright with 2 (WL3) 1/4 x 1-3/8”...
  • Page 124 Step 49: Connect A Frame to Fort Part 1 A: Attach (490) Front Tunnel Support and (491) Back Tunnel Support to (092) Floor End with 1 (G8) 5/16 x 2” Hex Bolt (with lock washer and flat washer, t-nut previously installed) per board. Notice the bolt holes are towards the bottom of the boards.
  • Page 125 Step 49: Connect A Frame to Fort Part 2 D: Attach (492) Tunnel Joist flush to the top of (490) Front Tunnel Support and (491) Back Tunnel Support with 2 (S4) #8 x 3” Wood Screws per side using the pilot holes as a guide. (fig 49.4 and 49.5) Fig.
  • Page 126 Step 50: Tunnel Assembly Part 1 A: Bend all 4 Tunnel panels in the 2 places shown in fig 50.1. B: Match 2 Tunnel panels together by making a slight “V” with the pieces so the peak of the “V” faces away from you.
  • Page 127 Step 50: Tunnel Assembly Part 2 E: Centre (500) Tunnel Top Cross in the notch of (501) Tunnel Top and attach with 1 (S3) #8 x 2-1/2” Wood Screw. (fig. 50.4) F: With a helper place 2 Tunnel panels together, make sure they are centred on (501) Tunnel Top, leaving a 1” overhang on each end.
  • Page 128 Step 51: Attach Tunnel Assembly to Fort Part 1 A: With a helper place Tunnel Assembly over tunnel supports. Make sure (501) Tunnel Top is centred over the pilot holes in (460) Tunnel Left End and the tops of both boards are flush to each other. Ends of the Tunnel Assembly should sit tight against both (390) A Frame Uprights.
  • Page 129 Step 51: Attach Tunnel Assembly to Fort Part 2 D: Attach 1 side of Tunnel Assembly to 1 (390) A Frame Upright with 4 (S10) #8 x 1” Pan Screws in the connector tab holes. (fig. 51.4 and 51.5) E: Attach top of Tunnel Asssembly to bottom of (460) Tunnel Left End with 4 (S10) #8 x 1” Pan Screws. (fig. 51.5) F: Attach remaining side of Tunnel Assembly to second (390) A Frame Upright with 4 (S10) #8 x 1”...
  • Page 130 Step 51: Attach Tunnel Assembly to Fort Part 3 G: Place (510) Tunnel Right End tight to top of the Tunnel Assembly and centred pilot holes over (501) Tunnel Top. With the bolt hole at the top loosely attach to (160) Crowsnest Top with 1 (G8) 5/16 x 2” Hex Bolt (with lock washer and flat washer, t-nut previously installed).
  • Page 131 Step 51: Attach Tunnel Assembly to Fort Part 4 J: Place the angled edge of (512) Tunnel Rail tight to (160) Crowsnest Top with the bolt hole at the top and loosely attach with 1 (G8) 5/16 x 2” Hex Bolt (with lock washer and flat washer, t-nut previously installed). (fig. 51.7 and 51.8) K: Loosely attach other end of (512) Tunnel Rail to (511) Tunnel Post with 1 (WB9) 5/16 x 2-1/8”...
  • Page 132 Step 51: Attach Tunnel Assembly to Fort Part 5 L: Pull Tunnel Assembly tight to (511) Tunnel Post then attach with 4 (S10) #8 x 1” Pan Screws. (fig. 51.9) M: Attach top of Tunnel Assembly to bottom of (510) Tunnel Right End with 4 (S10) #8 x 1” Pan Screws. (fig. 51.10) Fig.
  • Page 133 Step 51: Attach Tunnel Assembly to Fort Part 6 N: Attach (510) Tunnel Right End to (501) Tunnel Top with 2 (S4) #8 x 3” Wood Screws. (fig. 51.11) O: With the bevelled edge facing the Tunnel Assembly slide (513) Tunnel Corner Support in between Tunnel Assembly and (2384) Crowsnest Post, making sure (513) Tunnel Corner Support sits tight to the floor boards and (510) Tunnel Right End.
  • Page 134 Step 51: Attach Tunnel Assembly to Fort Part 7 Q: Tighten all 5 bolts from Step 51, Part 3 and 4. R: Attach (510) Tunnel Right End to (160) Crowsnest Top with 1 (S15) #8 x 1-3/4” Wood Screw and to (511) Tunnel Post with 1 (S7) #12 x 2”...
  • Page 135 Step 51: Attach Tunnel Assembly to Fort Part 8 U: Using the pilot holes in (512) Tunnel Rail as a guide place 1 (514) Tunnel Spindle flush to top of (512) Tunnel Rail and centred over the pilot holes then attach spindle to (512) Tunnel Rail and (490) Front Tunnel Support with 4 (S7) #12 x 2”...
  • Page 136 Step 52: Attach Tunnel Floor A: Starting at the Rock Wall side on the A Frame place (520) A Frame Floor A tight to (390) A Frame Uprights and flush to the outside edge of the MK Wall (391) A Frame Floor Support. Follow with and evenly space (521) A Frame Floor B, (522) A Frame Floor C and (523) A Frame Floor D.
  • Page 137 Step 53: Install A Frame Ground Stakes A: Drive 1 Rebar Ground Stake 13” into the ground against (380) A Frame Access R, (381) A Frame Access L and both (382) A Frame Posts as shown in fig. 53.1. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off.
  • Page 138 Step 54: Monkey Rail Assembly Part 1 Pre-drill all pilot holes using a 1/8” drill bit before installing Wood Screws. A: Insert 4 (540) 1-1/8 x 15-7/8” Dowels into both (541) MK Rails as shown in fig. 54.1. Note the pilot holes in one of the (541) MK Rails are on the bottom of the board.
  • Page 139 Step 54: Monkey Rail Assembly Part 2 D: Attach 1 Triangle Plate to the ends of each (541) MK Rail using 1 (WB2) 5/16 x 1-3/8” Wafer Bolt (with flat washer and t-nut) per triangle plate in the hole indicated in fig. 54.4, 54.5 and 54.6. Correct hole usage is very important.
  • Page 140 Step 55: Monkey Ladder Assembly Part 1 Note: Pre-drill all holes using a 1/8” drill bit before installing the Wood Screws. A: Insert 2 (550) 1-1/8 x 18-5/8” Dowels into 2 (551) MK Posts as shown in fig. 55.1. Fig. 55.1 Note: Pilot holes at top of this rail Note: Pilot holes at bottom of this rail Fig.
  • Page 141 Step 55: Monkey Ladder Assembly Part 2 Note: Pre-drill all holes using a 1/8” drill bit before installing the Lag Screws. D: At bottom of (551) MK Posts attach (552) MK Ground with 2 (G22) 5/16 x 5” Hex Bolts (with lock washer, flat washer and t-nut). Be sure to keep the bolts loose. (fig. 55.4 and 55.5) E: Make sure the assembly is square and then attach 1 (553) Lower Diagonal to each end of (552) MK Ground with 1 (WB9) 5/16 x 2-1/8”...
  • Page 142 Step 56: Connect Monkey Bar Assemblies A: Attach Monkey Ladder Assembly to the Monkey Rail Assembly using 1 (G9) 5/16 x 2-1/2” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole of Triangle Plate and 1 (WB2) 5/16 x 1-3/8” Wafer Bolt (with flat washer and t-nut) in the bottom hole of Triangle Plate.
  • Page 143 Step 57: Connect Monkey Bar Assembly to Fort Pre-drill all pilot holes using a 1/8” drill bit before installing the Lag Screws. A: Attach Monkey Bar Assembly from Step 56 to both (390) A Frame Uprights on the MK Wall with 1 (G5) 5/16 x 4-1/2”...
  • Page 144 Step 58: Install Monkey Bar Assembly Ground Stakes A: Drive 1 Rebar Ground Stake 13” into the ground against each (553) Lower Diagonal as shown in fig. 58.1 and 58.2. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off.
  • Page 145 4 (S13) #6 x 5/8” Pan Screws as shown below. I.D. Plaque - Cedar Summit Other Parts Hardware 4 x #6 x 5/8” Pan Screw 1 x I.D. Plaque - Cedar Summit support@cedarsummitplay.com...
  • Page 146 NOTES support@cedarsummitplay.com...
  • Page 147 NOTES support@cedarsummitplay.com...
  • Page 148 MAIL TO: Fill out your registration card online at Solowave Design www.cedarsummitplay.com/registration 375 Sligo Road W. Mount Forest, Ontario, Canada Cedar Summit would like to say Thank You for N0G 2L1 your time and feedback. Attention: Customer Service REVISION: 12/01/09...