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Cedar Summit WESTON LODGE DELUXE – F25529 Installation And Operating Instructions Manual

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WESTON LODGE DELUXE – F25529
INSTALLATION AND OPERATING INSTRUCTIONS
31'-4"
19'-4"
TUBE SLIDE
2-4 Hrs
TWO PERSON
ASSEMBLY
3405529
WARNING
and give them to any future owner of this play system. Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE - 31'4" x 29'4" area requires Protective Surfacing. See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 7'1"
14'-5"
CAPACITY - 12 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
29'-4"
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.
Cedar Summit
c/o ©Solowave Design L.P.
Mount Forest, ON Canada
N0G 2L0
www.cedarsummitplay.com
support@cedarsummitplay.com
Customer Service
1-877-817-5682 (toll free)
1-519-323-2258
To reduce the risk of serious injury or death, you must read and
follow these instructions. Keep and refer to these instructions often

Table of Contents

Warnings And Safe Play Instructions . . . . . . . . . . pg. 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . pg. 3
Instructions For Proper Maintenance . . . . . . . . . pg. 4
About Our Wood – Limited Warranty . . . . . . . . . pg. 5
Keys To Assembly Success . . . . . . . . . . . . . . . . . . . pg. 6
Iso Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 8,9
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 10
Installation of I.D./Warning Plaque . . . . . . . Final Step
FORT
10-14 Hrs
TWO PERSON
ASSEMBLY
Rev 12/23/2014

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Summary of Contents for Cedar Summit WESTON LODGE DELUXE – F25529

  • Page 1 2-4 Hrs TWO PERSON TWO PERSON ASSEMBLY ASSEMBLY Cedar Summit Table of Contents c/o ©Solowave Design L.P. Warnings and Safe Play Instructions ..pg. 2 Mount Forest, ON Canada Protective Surfacing Guidelines ....pg. 3 N0G 2L0 Instructions for Proper Maintenance .
  • Page 2 Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
  • Page 3 Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
  • Page 4 Instructions for Proper Maintenance Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.
  • Page 5 About Our Wood Cedar Summit Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 6 Keys to Assembly Success Tools Required • Tape Measure • #1 Phillips, #2 Robertson • Open End Wrench • 3/16” Hex Key • Carpenters Level and Screwdriver (1/2” & 9/16”) • 8’ Step Ladder • Carpenters Square • Ratchet with extension •...
  • Page 7 Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL Step Step Step SAVE TIME! SAVE TIME - TIP #1: Step Step Step Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below).
  • Page 8 support@cedarsummitplay.com...
  • Page 9 support@cedarsummitplay.com...
  • Page 10 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 4pc. - 225 - Gable Board A 1 x 4 x 10-15/16" - Box 4 - 3638613 Nominal Size Actual Size 1" x 4" ⅝" x 3¼" 1"...
  • Page 11 Part Identification (Reduced Part Size) Nominal Size Actual Size 3pc. - 173 - Slidenest Floor 1 x 6 x 45" - Box 2 - 3638605 1" x 6" ⅝" x 5¼" 5/4" x 3" 15/16" x 2¼" 5/4 x 4" 15/16"...
  • Page 12 Part Identification (Reduced Part Size) Nominal Size Actual Size 2pc. - 220 - Roof Support 5/4 x 4 x 31" - Box 2 - 3638616 5/4" x 4" 15/16" x 3¼" 5/4" x 5" 15/16" x 4¼" 5/4" x 6" 15/16"...
  • Page 13 Part Identification (Reduced Part Size) Nominal Size Actual Size 1pc. - 250 - Trim Arch 5/4 x 6 x 40⅜" - Box 5 - 3638590 5/4" x 6" 15/16" x 5¼" 5/4" x 8" 15/16" x 8" 2" x 3" 1¼"...
  • Page 14 Part Identification (Reduced Part Size) Nominal Size Actual Size 1pc. - 080 - Slidenest Joist 2 x 4 x 29¾" - Box 2 - 3638624 2" x 4" 1¼" x 3¼" 2" x 5" 1¼" x 4½" 2" x 6" 1¼"...
  • Page 15 Part Identification (Reduced Part Size) Nominal Size Actual Size 1pc. - 290 - Support Cross 2½ x 3 x 64" - Box 4 - 3638510 2" x 4" 1¼" x 3¼" 2" x 5" 1¼" x 4½" 2" x 6" 1¼"...
  • Page 16 Part Identification (Reduced Assembly Size) 1pc. - 040 - SW Side Panel 4pc. - 030 - Narrow Window Panel 1¼ x 38½ x 103" - Box 2 - 1¼ x 17 x 103" - Box 3 -37638560 37638556 1pc. - 231 - Back Roof Panel 1¼...
  • Page 17 Hardware Identification (Actual Size) x 1⅜" 5pc. - WL3 -Wafer Lag - (52613216) 1pc. - PB6 -Pan Bolt 89pc. - PB1 -Pan Bolt (53413210) (53413203) x 2½" 14pc. - WL5 -Wafer Lag - (52613222) 13pc. - PB2 -Pan Bolt (53433212) 5/16 x 1⅜"...
  • Page 18 Hardware Identification (Actual Size) Hex Bolt 3/8 x 4" 1pc. - G20 - - (53703840) Hex Bolt 3/8 x 6" 4pc. - G17 - - (53703860) Hex Bolt 3/8 x 9" 1pc. - G18 - - (53703890) **NOTE: Appoximately 2" removed from actual size** Hex Bolt 3/8 x 9¼"...
  • Page 19 Hardware Identification (Actual Size) 15pc. FW0 -3/16" Flat Washer - (51103100) 1pc. FW5 - (18Pk) Plastic Formed Washer - (3290000) 8pc. LN3 - 8 " Lock Nut (54303800) 12pc. FW1 -1/4" Flat Washer - (51103200) 13pc. LN2 - 16 " Lock Nut (54303300) 101pc.
  • Page 20 Part Identification (Reduced Part Size) 1x - (3pk) Swing Bracket Set 1x - Cedar Summit Plaque 1x. - Rocks (10pk) (3201530) -Green (9320358) (3320210) -Green/Yellow/Burgundy 1x - TNR2 Slide Support -Yellow (9200226) 1x - (6pk) Rebar 1x - EN71 Hand Rail Ground Stake16"...
  • Page 21 First Step: Inventory Parts - Read This Before Starting Assembly STOP STOP STOP STOP T his is the time for you to inventory all your hardware, wood and accessories, referencing the parts identification sheets. This will assist you with your assembly. • T he wood pieces will have the key number stamped on the ends of the boards. Organize the wood pieces by step. 2X 012 Post 2 x 4 x 83” Quantity Key Number Part Description, Part Size • Please refer to Page 6 for proper hardware assembly. • E ach step indicates which bolts and/or screws you will need for assembly, as well as any flat washers, lock washers, t-nuts or lock nuts. I f there are any missing or damaged pieces or you need assistance with assembly please contact the consumer relations department directly. Call us before going back to the store.
  • Page 22 Step 1: Half Door Panel Assembly Part 1 A: Fit (018) Door Top on top of (019) Door Bottom Half Panel then attach with 4 (S20) #8 x 1-3/8” Wood Screws. Make sure the sides are flush to each other. (fig. 1.1) Fig. 1.1 Outside view Wood Parts Hardware Door Bottom Half Panel 1-1/4 x 16-1/2 x 19-7/8” #8 x 1-3/8” Wood Screw Door Top 5/4 x 4 x 16-1/2” support@cedarsummitplay.com...
  • Page 23 Step 1: Half Door Panel Assembly Part 2 B: On the inside of (019) Door Bottom Half Panel attach Catch Plate mid way up the panel and flush to the outside of the panel edge using 2 (S18) #6 x 1” Wood Screws. (fig.1.2 and 1.3) C: On the inside of (019) Door Bottom Half Panel above the Catch Plate and centred on the end board attach 1 Door Handle using 2 (S13) #6 x 5/8” Pan Screws. (fig. 1.2 and 1.3) D: On the outside of (019) Door Bottom Half Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig.1.4) E: Attach 2 Door Hinges on the outside of the (019) Door Bottom Half Panel on the opposite side from the Door Handle. Judge spacing based on fig. 1.4. Use 3 (S13) # 6 x 5/8” Pan Screws per Hinge. (fig. 1.5) Note: Hinge stops must be tight to (019) Door Bottom Half Panel. (fig. 1.5) Fig. 1.2 Fig. 1.3 Door Handle Fig. 1.4 Door Handle Catch Plate Inside view Flush Fig. 1.5 Hinge Outside view Other Parts Hardware 2 x Door Handle 10 x #6 x 5/8”...
  • Page 24 Step 2: Access Ladder / Rockwall Assembly Part 1 A: Place (020) Left Access Rail on left hand side of 4 (022) Ladder Treads and (021) Right Access Rail on right hand side with the grooves facing in. (fig. 2.1) B: Fit each (022) Ladder Tread into grooves on both (020) and (021) Access Rails, make sure the top edge of the treads are flush to the front of the Access rails. (fig. 2.1 and 2.2) C: Pre-drill pilot holes with a 1/8” drill bit and attach Rails and Ladder Treads together using 4 (S3) #8 x 2-1/2” Wood Screws per tread. (fig. 2.1) D: Attach Swing Brackets to the inside top of (020) Fig. 2.1 and (021) Access Rails at angled edge using 1 (WB2) Right Side 5/16 x 1-3/8” Wafer Bolt (with flat washer and t-nut) per bracket. Edge of Swing Bracket is flush with edge of access rails. (fig. 2.1 and 2.3) Swing Bracket Left Side Fig. 2.2 5/16” Flat Washer End View Fig. 2.3 Top of Ladder View Flush to 5/16” T-Nut edges...
  • Page 25 Step 2: Access Ladder / Rockwall Assembly Part 2 E: Place (023) Gap Ladder on each access rail so there is a 2-3/8” gap between (023) Gap Ladder and the top (022) Ladder Tread. Attach using 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 2.4 and 2.5) F: Place (024) Rock Rail on the ground next to (021) Right Access Rail so it matches the orientation of the two access rails as shown in fig. 2.6. Attach (025) Top Ladder to top of Access Ladder assembly and (024) Rock Rail using 3 (S3) #8 x 2-1/2” Wood Screws. Notice that the holes in the board are towards the top. (fig. 2.6) G: Attach 1 Swing Bracket to the top angled edge of (024) Rock Rail, making sure the bracket faces out. Use 1 (WB2) 5/16 x 1-3/8” Wafer Bolt (with flat washer and t-nut). (fig. 2.6) 2-3/8” gap between top Tread and Ladder Gap Fig. 2.4 Fig. 2.5 Fig. 2.6 Swing Bracket 5/16” T-Nut 5/16” Flat Washer Notice holes towards top of board Wood Parts Hardware Other Parts 1 x Swing Bracket Gap Ladder 5/4 x 4 x 15”...
  • Page 26 Step 2: Access Ladder / Rockwall Assembly Part 3 H: Place (026) Board Access at top of the assembly and (027) Access Rock Bottom at the bottom of the assembly as shown in fig. 2.7. Then place (028) Board Rock A and (029) Board Rock B as shown in fig. 2.7. Do not screw boards down yet. Rock holes are to be staggered so they do not form a straight line and are at the top of the boards. Note: Rock Boards are to be flush to (021) Right Access Rail and (024) Rock Rail. (fig. 2.7) I: Make sure all boards fit together snugly and the assembly is square, then attach (026) Board Access and (027) Access Rock Bottom using 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 2.7 and 2.8) J: Fasten all the other boards with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 2.7) K: Place EN71 Hand Rail 1” from front edge of (025) Top Ladder and on (020) Left Access Rail. Pre-drill holes using a 3/16” drill bit then attach EN71 Hand Rail using 2 (WL3) 1/4 x 1-3/8” Wafer Lags (with flat washer). (fig. 2.7 and 2.9) Install these 2 boards first to...
  • Page 27 Step 2: Access Ladder / Rockwall Assembly Part 4 L: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan bolt (with lock washer, flat washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 2.10 and 2.11) The Pan Screw is placed in the hole beneath the Pan Bolt. (fig. 2.10 and 2.11) Note: Make sure all hardware is used to secure each rock properly. Fig. 2.10 3/16” Flat Fig. 2.11 1/4” Washer Barrel Nut 1/4” Lock Washer Hardware Other Parts 10 x Rocks (green/yellow/burgundy) 10 x 1/4 x 1-1/4 Pan Bolt (1/4”...
  • Page 28 Step 3: Slide Side Wall Panel Assembly Part 1 A: Place 2 (030) Narrow Window Panels on the ground as shown in fig. 3.1 and 3.2. B: Attach the bottom Corner Panel Brackets flush to the grooved edge of each panel with 2 (S8) #12 x 3/4” Pan Screws per bracket, as shown in fig. 3.1, 3.2 and 3.3. C: Measure 51-1/2” from the bottom of each panel and attach the top Corner Panel Brackets with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 3.1 and 3.2) Note: Top of Corner Panel Bracket must sit at 51-1/2”. Inside View Fig. 3.1 Fig. 3.2 51-1/2” 51-1/2” Left Bottom Right Fig. 3.3 Corner Panel Bracket Notice this edge is tight and flush against corner. Wood Parts Hardware Other Parts 4 x Corner Panel Bracket Narrow Window Panel 1-1/4 x 17 x 103”...
  • Page 29 Step 3: Slide Side Wall Panel Assembly Part 2 D: Lay (032) SL Side Panel on the ground, then with a helper hold 1 (030) Narrow Window Panel up against the edge of (032) SL Side Panel so the bottom edges are flush. (fig. 3.4 and 3.5) E: Attach both Corner Panel Brackets to (032) SL Side Panel with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 3.4 and 3.5) F: Repeat steps D & E for the second (030) Narrow Window Panel. Fig. 3.4 x 2 per bracket Fig. 3.5 Corner Panel Bracket Notice ends are flush to SL Side Panel and Narrow Window Panels Hardware Wood Parts SL Side Panel 1-1/4 x 38-1/2 x 57-3/8” #12 x 3/4” Pan Screw support@cedarsummitplay.com...
  • Page 30 Step 3: Slide Side Wall Panel Assembly Part 3 Note: Make sure both panels are square and flush to each other. (fig. 3.8) G: Pre-drill with a 3/16” drill bit, then fasten the (030) Narrow Window Panels to the (032) SL Side Panel with 2 (WL5) 1/4 x 2-1/2” Wafer Lags per (030) Narrow Window Panel. (fig. 3.6 and 3.7) Fig. 3.6 Fig. 3.7 Fig. 3.8 Hardware 1/4 x 2-1/2” Wafer Lag support@cedarsummitplay.com...
  • Page 31 Step 4: Swing Side Wall Panel Assembly Part 1 A: Place 2 (030) Narrow Window Panels on the ground as shown in fig. 4.1 and 4.2. B: Attach the bottom Corner Panel Brackets flush to the grooved edge of each panel with 2 (S8) #12 x 3/4” Pan Screws per bracket, as shown in fig. 4.1, 4.2 and 4.3. C: Measure 97-3/4” from the bottom of each panel and attach the top Corner Panel Brackets with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 4.1 and 4.2) Note: Top of Corner Panel Bracket must sit at 97-3/4” Inside View Fig. 4.1 97 3/4” Fig. 4.2 Bottom Left Right Fig. 4.3 Corner Panel Bracket Notice this edge is tight and flush against corner. Hardware Other Parts Wood Parts 4 x Corner Panel Bracket #12 x 3/4”...
  • Page 32 Step 4: Swing Side Wall Panel Assembly Part 2 D: Lay (040) SW Side Panel on the ground then with a helper hold 1 (030) Narrow Window Panel up against the edge of (040) SW Side Panel so the bottom edges are flush and the Corner Panel Bracket is flush to the grooved edges of (040) SW Side Panel. (fig. 4.4 and 4.5) E: Attach both Corner Panel Brackets to (040) SW Side Panel with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 4.4 and 4.5) F: Repeat steps D & E for the second (030) Narrow Window Panel. Fig. 4.4 Fig. 4.5 Corner Panel Bracket Notice ends are flush and tight to SW Side and Narrow Panels. Hardware Wood Parts #12 x 3/4” Pan Screw SW Side Panel 1-1/4 x 38-1/2 x 103” support@cedarsummitplay.com...
  • Page 33 Step 4: Swing Side Wall Panel Assembly Part 3 G: Pre-drill with a 3/16” drill bit, then fasten the (030) Narrow Window Panels to the (040) SW Side Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per (030) Narrow Window Panel. (fig. 4.6 and 4.7) Fig. 4.6 Bottom Flush Fig. 4.7 Example of Angle Hardware 1/4 x 2-1/2” Wafer Lag support@cedarsummitplay.com...
  • Page 34 Step 4: Swing Side Wall Panel Assembly Part 4 H: Install 6 - 5/16” t-nuts in 1 (041) Wall Tie and both (042) Long Wall Ties as shown in fig. 4.8 and 4.9. I: Install 4 - 5/16” t-nuts in the other (041) Wall Tie and both (044) Joist Sides as shown in fig. 4.10 and 4.11. Fig. 4.8 67-1/2” Fig. 4.9 5/16” T-Nut 68-3/4” 5/16” T-Nut 67-1/2” Fig. 4.10 5/16” T-Nut Fig. 4.11 Hardware Wood Parts 30 x 5/16 T-Nuts Wall Tie 5/4 x 4 x 67-1/2” Long Wall Tie 5/4 x 4 x 68-3/4” Joist Side 2 x 4 x 67-1/2”...
  • Page 35 Step 4: Swing Side Wall Panel Assembly Part 5 J: Starting at the bottom of the Swing Side Wall Panel Assembly, loosely attach both (041) Wall Ties to (030) Narrow Window Panels, making sure the t-nuts are facing inward (fig. 4.13), with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) per board, as shown in fig. 4.12 and 4.14. K: Loosely attach both (044) Joist Sides to the (030) Narrow Window Panels with 2 (WB8) 5/16 x 2-3/8” Wafer Bolts (with flat washer) per board, as shown in fig. 4.12. L: Loosely attach both (042) Long Wall Ties to the tops of (030) Narrow Window Panels, with t-nuts facing inwards, using 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) per board, as shown in fig. 14.12. Fig. 4.13 Fig. 4.12 Notice T-Nuts are facing inward Board with 4 T-Nuts Fig. 4.14 with 5/16” Flat Washers Board with 6 Bottom T-Nuts 5/16” Flat Washer Hardware 5/16 x 2-3/8” Wafer Bolt (5/16” flat washer) 5/16 x 2-1/8”...
  • Page 36 Step 5: Join Slide Wall and Swing Wall Assemblies Part 1 A: With at least two helpers lift the Slide Wall Assembly, as shown in fig. 5.1 and 5.2. B: With at least two helpers lift the Swing Wall Assembly so it faces the Slide Wall Assembly and slide both assemblies together so the (042) Long Wall Ties are flush to the ends of the (030) Narrow Window Panels of the Slide Wall Side, as shown in fig. 5.3, 5.4 and 5.5. Fig. 5.2 Flush to this corner. Slide Wall Assembly Fig. 5.5 Fig. 5.1 Fig. 5.4 Fig. 5.3 Swing Wall Assembly support@cedarsummitplay.com...
  • Page 37 Step 5: Join Slide Wall and Swing Wall Assemblies Part 2 C: Loosely attach (050) SL Bottom to the side of the Slide Wall Assembly as indicated below to (030) Narrow Window Panel and (041) Wall Tie with 1 (WB7) 5/16 x 3” Wafer Bolt (with flat washer) and 1 (S15) #8 x 1-3/4” Wood Screw, as shown in fig. 5.6, 5.7, 5.8 and 5.9. Fig. 5.6 Fig. 5.8 Fig. 5.9 Inside View Fig. 5.7 Back View 5/16” Notice bolt hole Flat Washer towards top. Wood Parts Hardware SL Bottom 5/4 x 5 x 32-3/8” 5/16 x 3”...
  • Page 38 Step 5: Join Slide Wall and Swing Wall Assemblies Part 3 D: Loosely attach both (041) Wall Ties with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) per board on the front side and 1 (WB9) 5/16 x 2-1/8” Wafer Bolt (with flat washer) on the Back side to (030) Narrow Window Panel, as shown in fig. 5.10, 5.11 and 5.12. E: Loosely attach both (042) Long Wall Ties to (030) Narrow Window Panels with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) per board, as shown in fig. 5.10 and 5.11. F: Loosely attach both (044) Joist Sides to (030) Narrow Window Panels with 2 (WB8) 5/16 x 2-3/8” Wafer Bolts (with flat washer) per board, as shown in fig. 5.10 and 5.11. Fig. 5.11 Fig. 5.10 Back Slide Wall Side with 5/16” Flat Washer with 5/16” Flat Washer with 5/16” Flat Washer Slide Side View 5/16” Flat Washer Front Fig. 5.12 Hardware 5/16 x 2-1/8”...
  • Page 39 Step 6: Door Wall Assembly Part 1 A: Place (062) Chalkwall Side on (063) Door Side with 1 end flush to each other and the top faces flush, as shown in fig. 6.1. Attach with 6 (S4) #8 x 3” Wood Screws, 3 per side. Fig. 6.1 Flush Wood Parts Hardware #8 x 3” Wood Screw Door Side 1-1/4 x 2-1/4 x 54” Chalkwall Side 1-1/4 x 2-5/16 x 27-1/2” support@cedarsummitplay.com...
  • Page 40 Step 6: Door Wall Assembly Part 2 B: Place (064) Chalkwall Panel tight against (030) Narrow Window Panel on the right side and flush to the bottom of (041) Wall Tie. Loosely attach (064) Chalkwall Panel to (041) Wall Tie with 1 (WB9) 5/16 x 2-1/8” Wafer Bolt (with 5/16” flat washer - t-nuts previously installed). (fig. 6.2, 6.3 and 6.4). C: Tight to the top of (064) Chalkwall Panel attach 1 (062) Chalkwall Side to (030) Narrow Window Panel with 3 (S4) #8 x 3” Wood Screws. (fig. 6.3) Fig. 6.3 Fig. 6.2 Tight Fig. 6.4 5/16” Flat 5/16” Flat Washer Washer Wood Parts Hardware 5/16 x 2-1/8” Wafer Bolt Chalkwall Side 1-1/4 x 2-5/16 x 27-1/2” (5/16” flat washer) Chalkwall Panel 1-1/4 x 13-3/4 x 26-7/16”...
  • Page 41 Step 6: Door Wall Assembly Part 3 D: Place the assembly from Step 6, Part 1 tight to (064) Chalkwall Panel so (062) Chalkwall Side sits tight on top of (064) Chalkwall Panel, then attach with 3 (S4) #8 x 3” Wood Screws, as shown in fig. 6.5. E: Tight to (030) Narrow Window Panel on the left side and flush to the bottom of (041) Wall Tie, attach (063) Door Side to (030) Narrow Window Panel with 6 (S4) #8 x 3” Wood Screws. (fig. 6.6 and 6.7) F: Between both (063) Door Sides attach (065) Door Bottom to (041) Wall Tie with 4 (S15) #8 x 1-3/4” Wood Screws (fig. 6.7) Fig. 6.5 Fig. 6.7 Fig. 6.6 Wood Parts Hardware #8 x 1-3/4” Wood Screw Door Side 1-1/4 x 2-1/4 x 54” #8 x 3” Wood Screw Door Bottom 1-1/4 x 3-1/4 x 17-3/4” support@cedarsummitplay.com...
  • Page 42 Step 6: Door Wall Assembly Part 4 G: At the top of the assembly place (061) Transom Panel Front between Swing and Slide Wall Assemblies so the bolt holes are at the bottom of the panel. Loosely attach to (042) Long Wall Tie with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with 5/16” flat washer - t-nuts previously installed). (fig. 6.8, 6.9 and 6.10). Fig. 6.9 Front Fig. 6.8 Fig. 6.10 Notice hole is at bottom of the Transom Panel Front. 5/16” Flat Washer Wood Parts Hardware 5/16 x 2-1/8” Wafer Bolt Transom Panel Front 1-1/4 x 13-1/2 x 35-7/8” (5/16” flat washer) support@cedarsummitplay.com...
  • Page 43 Step 6: Door Wall Assembly Part 5 H: Make sure the assembly is on level ground and that the (030) Narrow Window Panels are square and tight to (064) Chalkwall Panel and (061) Transom Panel Front. I: Tighten all 15 Wafer Bolts on the front side as shown in fig. 6.11. Fig. 6.11 Tighten all Wafer Bolts of Front Assembly support@cedarsummitplay.com...
  • Page 44 Step 6: Door Wall Assembly Part 6 J: On the inside of the assembly attach (064) Chalkwall Panel to (030) Narrow Window Panel and (063) Door Side using 2 Flat Panel Brackets with 4 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 6.12) K: On the outside of the assembly attach (064) Chalkwall Panel to (041) Wall Tie with 1 (S15) #8 x 1-3/4” Wood Screw as shown in fig. 6.13 and 6.14. S8 x 4 Fig. 6.12 Flat Panel Bracket Flat Panel Bracket S8 x 4 Inside View Fig. 6.14 Fig. 6.13 Outside View Hardware Other Parts #12 x 3/4” Pan Screw 2 x Flat Panel Bracket #8 x 1-3/4”...
  • Page 45 Step 6: Door Wall Assembly Part 7 L: Flush to the tops of each (062) Chalkwall Side and (063) Door Side and flush to (030) Narrow Window Panel edges, attach (066) Arch Top with 8 (S15) #8 x 1-3/4” Wood Screws, using the pilot holes as guides. (fig. 6.15) Note: Make sure (066) Arch Top is level. Fig. 6.15 Wood Parts Hardware #8 x 1-3/4” Wood Screw Arch Top 5/4 x 6 x 40-1/2” support@cedarsummitplay.com...
  • Page 46 Step 6: Door Wall Assembly Part 8 M: In the notched out opening of (142) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 6.16) Important: Use a hand held screw driver and DO NOT over tighten. N: In the opening for the door between both (063) Door Sides, measure 5/8” from the top of (065) Door Bottom and 5/8” from (063) Door Side next to (030) Narrow Window Panel and attach (019) Door Bottom Half Panel to (063) Door Side using 3 (S13) #6 x 5/8” Pan Screws in each Hinge, as shown in fig. 6.17 O: On the inside of the assembly, attach (142) Door Stop to (063) Door Side with 3 (S15) #8 x 1-3/4” Wood Screws, making sure (142) Door Stop overhangs (063) Door Side by 1” and is in position to receive the Catch Plate. (fig. 6.18 and 6.19). Fig. 6.16 Fig. 6.17 Fig. 6.19 Magnetic Catch 1” Fig. 6.18 5/8” Outside View Inside View Hardware Other Parts Wood Parts...
  • Page 47 Step 6: Door Wall Assembly Part 9 P: From inside the assembly place the Spin Chalk Sign in the opening between both (062) Chalkwall Sides so it sits tight to the top of (064) Chalkwall Panel. (fig. 6.20) Q: Attach Spin Chalk Sign to both (062) Chalkwall Sides with 6 (S10) #8 x 1” Pan Screws. (fig. 6.21) Fig. 6.21 Spin Chalk Sign Inside Fort View Fig. 6.20 Spin Chalk Sign Hardware Other Parts #8 x 1” Pan Screw 1 x Spin Chalk Sign support@cedarsummitplay.com...
  • Page 48 Step 7: Back Wall Assembly Part 1 A: At the top of the assembly place (070) Transom Panel Back between Swing and Slide Wall Assemblies so the bolt holes are at the top of the panel. Loosely attach to (042) Long Wall Tie with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with 5/16” flat washer - t-nuts previously installed). (fig. 7.1, 7.2 and 7.3). Fig. 7.2 Back Fig. 7.1 Notice hole is at bottom of the Transom Panel Back. Fig. 7.3 5/16” Flat Washer Wood Parts Hardware 5/16 x 2-1/8” Wafer Bolt Transom Panel Back 1-1/4 x 13-1/2 x 35-7/8” (5/16” flat washer) support@cedarsummitplay.com...
  • Page 49 Step 7: Back Wall Assembly Part 2 B: Make sure the (030) Narrow Window Panels are square and tight to (070) Transom Panel Back. C: Tighten all 14 Wafer Bolts on the back side as shown in fig. 7.4. Fig. 7.4 Tighten all Wafer Bolts of Back Assembly support@cedarsummitplay.com...
  • Page 50 Step 7: Back Wall Assembly Part 3 D: On the inside of the assembly attach (070) Transom Panel Back to each (030) Narrow Window Panel using 2 Flat Panel Brackets with 4 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 7.5) Fig. 7.5 Flat Panel Bracket Inside Fort View Hardware Other Parts 2 x Flat Panel Brackets #12 x 3/4” Pan Screw support@cedarsummitplay.com...
  • Page 51 Step 8: Slidenest Assembly Part 1 A: Place (080) Slidenest Joist flat on level ground. Using 2 (S20) #8 x 1-3/8” Wood Screws per side attach 1 (081) Crowsnest Post to each side of the joist so the angled edges of the joist are tight to each post. (fig. 8.1 and 8.2) Note: The distance between posts should be 25-3/4” (fig. 8.1) Note: Do no allow more than a 1mm gap between (080) Slidenest Joist and (081) Crowsnest Post. (fig. 8.2) Fig. 8.2 Maximum Gap 1 mm allowed Fig. 8.1 25-3/4” Inside View Flush Flat on ground Hardware Wood Parts #8 x 1-3/8” Wood Screw Crowsnest Post 1-1/2 x 3 x 31-7/8” Slidenest Joist 2 x 4 x 29-3/4” support@cedarsummitplay.com...
  • Page 52 Step 8: Slidenest Assembly Part 2 B: Attach (082) Slidenest Assembly Right and (083) Slidenest Assembly Left to each (081) Crowsnest Post using 2 (S15) #8 x 1-3/4” Wood Screws per side. Make sure the staples are towards the bottom of the assembly (fig. 8.3 and 8.4) Top View Fig. 8.4 Fig. 8.3 Outside View Notice staples towards bottom. Wood Parts Hardware Slidenest Assembly Right 2-3/16 x 5-1/4 x 7-17/32” #8 x 1-3/4” Wood Screw Slidenest Assembly Left 2-3/16 x 5-1/4 x 7-17/32” support@cedarsummitplay.com...
  • Page 53 Step 8: Slidenest Assembly Part 3 C: Flush to the top of each (081) Crowsnest Post attach 1 (084) Slidenest L&R with 2 (S15) #8 x 1-3/4” Wood Screws per side. (fig. 8.5 and 8.6) Make sure to maintain the proper orientation as shown in fig. 8.7. Fig. 8.5 Fig. 8.7 Flush Top View Fig. 8.6 Flush Hardware Wood Parts #8 x 1-3/4” Wood Screw Slidenest L&R 5/4 x 5 x 7” support@cedarsummitplay.com...
  • Page 54 Step 8: Slidenest Assembly Part 4 D: Make sure the Slidenest Assembly is square then attach (085) Slidenest Top to each (081) Crowsnest Post with 4 (S15) #8 x 1-3/4” Wood Screws. Maintain the 25-3/4” distance between posts. (fig. 8.8) Note: The angled edges of (085) Slidenest Top should face out and flush to the outside edges of each (084) Slidenest L&R. (fig. 8.9) Fig. 8.8 25-3/4” Assembly must be square prior to attachment. Outside View Flush Fig. 8.9 Angled edge faces out Inside View Flush Hardware Wood Parts #8 x 1-3/4” Wood Screw Slidenest Top 5/4 x 5 x 31-3/4” support@cedarsummitplay.com...
  • Page 55 Step 8: Slidenest Assembly Part 5 E: From inside the assembly place (086) Short Floor Joist in the centre and flush to the top of (080) Slidenest Joist. (fig. 8.10) F: From outside the assembly pre-drill with a 1/8” drill bit then attach (080) Slidenest Joist to (086) Short Floor Joist with 2 (S4) #8 x 3” Wood Screws. (fig. 8.10) Fig. 8.10 Inside View Flush Hardware Wood Parts #8 x 3” Wood Screw Short Floor Joist 2 x 4 x 5-1/4” support@cedarsummitplay.com...
  • Page 56 Step 9: Attach Slidenest Assembly to Fort Part 1 A: With a helper place the Slidenest Assembly against the Door Wall side of the fort so (086) Short Floor Joist is tight to and flush to the top of (044) Joist Side and (082) Slidenest Assembly Right and (083) Slidenest Assembly Left are tight to the top of (066) Arch Top. Pre-drill with a 1/8” drill bit then attach (044) Joist Side to (086) Short Floor Joist with 2 (S4) #8 x 3” Wood Screws. (fig. 9.1, 9.2 and 9.3) Fig. 9.2 Fig. 9.1 Inside View Fig. 9.3 Outside View Tight Door Wall Side Flush Tight Hardware #8 x 3” Wood Screw support@cedarsummitplay.com...
  • Page 57 Step 9: Attach Slidenest Assembly to Fort Part 2 B: Make sure (082) Slidenest Assembly Right and (083) Slidenest Assembly Left are tight and flush to (030) Narrow Window Panels (fig. 9.4). C: Attach (082) Slidenest Assembly Right and (083) Slidenest Assembly Left to (030) Narrow Window Panels using 2 (S15) #8 x 1-3/4” Wood Screws per board. (fig. 9.5) D: Attach both (084) Slidenest L&R to (030) Narrow Window Panels using 1 (S15) #8 x 1-3/4” Wood Screws per board. (fig. 9.5) Fig. 9.4 Top View Tight and flush Fig. 9.5 Hardware #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 58 Step 9: Attach Slidenest Assembly to Fort Part 3 E: From inside the fort pre-drill with a 1/8” drill bit then attach each (084) Slidenest L&R to (030) Narrow Window Panels using 1 150 Bracket with 4 (S8) #12 X 3/4” Pan Screws per side. (fig. 9.6 and 9.7) Fig. 9.7 x 4 per bracket Inside View Fig. 9.6 Bracket Hardware Other Parts #12 x 3/4” Pan Screw 2 x 150 Bracket support@cedarsummitplay.com...
  • Page 59 Step 10: Swing Wall Assembly Part 1 Keep all bolts loose in this step. A: Loosely attach (110) Ground SW to the bottom of (040) SW Side Panel using 4 (G8) 5/16 x 2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 10.1, 10.2 and 10.3) B: At each end of (110) Ground SW loosely attach 1 (111) Diagonal with 1 (G8) 5/16 x 2” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 10.2) Fig. 10.2 Step 11- Swing Wall Assy -Part 1 Fig. 10.1 5/16” T-nut 5/16” T-nut 5/16” Flat Washer 5/16” Lock Fig. 10.3 Washer 5/16” Flat Washer 5/16” Lock...
  • Page 60 Step 10: Swing Wall Assembly Part 2 C: Pre-drill pilot holes with a 3/16” drill bit then attach (111) Diagonal to (030) Narrow Window Panels with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer) per diagonal. (fig. 10.4) Fig. 10.1 D: Tighten all 6 (G8) 5/16 x 2” Hex Bolts from Step 10 A and B. Fig. 10.4 1/4” Flat Washer Hardware 1/4 x 2-1/2” Wafer Lag (1/4” flat washer) support@cedarsummitplay.com...
  • Page 61 Step 10: Swing Wall Assembly Part 3 E: In the opening of (040) SW Side Panel attach (112) SW Table Top, tight to the corner of the panels, with 3 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 10.5 and 10.6. F: Attach (113) SW Wall to (040) SW Side Panel in the location shown in fig. 10.5, using the bolt holes as a guide, with 4 (G21) 5/16 x 3-3/4” Hex Bolts (with lock washer, flat washer and t-nut). Make sure bolts are tight. (fig. 10.7) Fig. 10.5 Fig. 10.6 Fig. 10.7 5/16” T-nut 5/16” Flat Washer 5/16” Lock Washer Hardware Wood Parts SW Table Top 5/4 x 3 x 34-1/4” 5/16 x 3-3/4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut) SW Wall 4 x 4 x 41”...
  • Page 62 Step 11: Install Fort Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 3 places shown in fig. 11.1 drive the Rebar Ground Stakes 13” into the ground against (041) Wall Tie and (111) Diagonals. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. B: Attach ground stakes to (041) Wall Tie and (111) Diagonals using 1 (S7) #12 x 2” Pan Screw per ground stake as shown in fig. 11.2 and 11.3. C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint. Fig. 11.1 Warning! To prevent tipping and avoid potential injury, stakes must be driven 13” into ground. Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines.
  • Page 63 Step 12: Attach Roof Gusset A: Centred and flush to the top of (070) Transom Panel Back attach (150) Roof Gusset with 2 (S15) #8 x 1-3/4” Wood Screws. The side that measures 1-1/4” sits against (070) Transom Panel Back. (fig. 12.1 and 12.2) Fig. 12.1 Back Fig. 12.2 1-1/4” Side against panel Flush Wood Parts Hardware Roof Gusset 1-1/4 x 1-1/4 x 10” #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 64 Step 13: Attach SW Table Top to Slide Wall Side A: On the Slide Wall side in the opening of (032) SL Side Panel, with the shorter face flush to the outside of (032) SL Side Panel, attach (112) SW Table Top, tight to the corners of the panels, with 3 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 13.1, 13.2 and 13.3. The notches must be on the inside of the assembly. Fig. 13.1 Fig. 13.3 Fig. 13.2 Flush Flush Slide Wall Side Wood Parts Hardware SW Table Top 5/4 x 3 x 34-1/4” #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 65 Step 14: Attach Floor Joists Part 1 A: With one person inside the assembly line 2 (143) Joists up to the pilot holes on the (040) SW Side Panel. Make sure the distance between the 2 boards is 15” and the tops of the joists are flush to the top of the panel board, then attach to (040) SW Side Panel with 2 (S4) #8 x 3” Wood Screws per joist. (fig. 14.1 and 14.2) B: Attach both (044) Joist Sides to (040) SW Side Panel with 2 (S4) #8 x 3” Wood Screws per joist. (fig. 14.1 and 14.2) Fig. 14.2 Parts removed for clarity. 15” Notice joists are flush to top edge. Fig. 14.1 (hidden behind panel) Swing Wall Side Hardware Wood Parts #8 x 3” Wood Screw Joist 2 x 4 x 67-1/2” support@cedarsummitplay.com...
  • Page 66 Step 14: Attach Floor Joists Part 2 C: Line the 2 (143) Joists up to the pilot holes on the (032) SL Side Panel on the Slide Wall Side, maintaining the distance between the 2 boards of 15”. The joists should be flush to the top of (032) SL Side Panel. (fig. 14.3 and 14.4) D: Attach both (143) Joists and both (044) Joist Sides to (032) SL Side Panel with 2 (S4) #8 x 3” Wood Screws per joist. (fig. 14.4) Fig. 14.4 Flush 15” Fig. 14.3 Slide Wall Side Hardware #8 x 3” Wood Screw support@cedarsummitplay.com...
  • Page 67 Step 15: Floor Board Assembly Part 1 A: Place 2 (170) Angle Floors on the (044) Joist Sides, (143) Joists and (080) Slidenest Joist. These boards should be tight to (081) Crowsnest Posts and (082) and (083) Slidenest Assemblies Right and Left. (fig. 15.1 and 15.2) B: Tight to the outside of each (170) Angle Floor place 1 (171) Floor, as shown in fig. 15.1. These boards should be tight and flush to the inside corner of (030) Narrow Window Panels. (fig. 15.2) C: Attach both boards to the joists with 7 (S20) #8 x 1-3/8” Wood Screws in the (170) Angle Floors and 6 (S20) #8 x 1-3/8” Wood Screws in the (171) Floors. (fig. 15.2) Fig. 15.1 Top View Tight Tight x 26 Notice tight to corner. Fig. 15.2 Parts removed for clarity. Back View Door Side Wood Parts Hardware Floor 1 x 6 x 38-1/2” 26 x #8 x 1-3/8”...
  • Page 68 Step 15: Floor Board Assembly Part 2 D: On the inside of each (170) Angle Floor place 1 (172) Slidenest Floor and then evenly space 3 (173) Slidenest Floors in between the 2 (172) Slidenest Floors. (fig. 15.3) E: On the Swing Side Wall place and evenly space 2 (171) Floors next to the already placed (171) Floor. (fig. 15.3) F: On the Slide Wall Side place and evenly space 2 (171) Floors next to the already placed (171) Floor. (fig. 15.3) Note: Some boards may be tight to each other and some may have a small space between them. Top View Fig. 15.3 Swing Side Wall Slide Side Wall Wood Parts Slidenest Floor 1 x 6 x 45” Slidenest Floor 1 x 5 x 45” Floor 1 x 6 x 38-1/2”...
  • Page 69 Step 15: Floor Board Assembly Part 3 G: Attach all unfastened floor boards to joists with (S20) #8 x 1-3/8” Wood Screws. (fig. 15.4 and 15.5) Fig. 15.4 Fig. 15.5 Note: Some boards were removed for clarity. Hardware 59 x #8 x 1-3/8” Wood Screw support@cedarsummitplay.com...
  • Page 70 Step 16: Attach Wall Boards to Slidenest Assembly A: Tight to each (081) Crowsnest Post and tight to the floor boards attach 2 (180) Wall Boards to (082) and (083) Slidenest Assemblies Right and Left and both (084) Slidenest L&R with 4 (S20) #8 x 1-3/8” Wood Screws per wall board. (fig. 16.1 and 16.2) Fig. 16.1 Fig. 16.2 x 4 per board Tight - No Gap Left Side Right Side Inside Fort View Tight Tight Wood Parts Hardware Wall Board 1 x 4 x 26-1/2” #8 x 1-3/8” Wood Screw support@cedarsummitplay.com...
  • Page 71 Step 17: Attach Telescope A: On the Swing Side Wall, as shown in fig. 17.1, attach Telescope to (040) SW Side Panel with 2 (S15) #8 x 1-3/4” Wood Screws. Make sure the Telescope is tight to the corner of the panel. (fig. 17.2) Telescope Fig. 17.2 IMPORTANT! Must be tight to panel. Fig. 17.1 Inside Fort View Swing Side Wall Hardware Other Parts #8 x 1-3/4” Wood Screw 1 x Telescope support@cedarsummitplay.com...
  • Page 72 Step 18: Roof Support Assembly Part 1 A: Attach 1 (220) Roof Support to 1 (221) Roof Support Left at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 18.1) B: Place (222) Gable Bottom on (220) Roof Support and (221) Roof Support Left so it is flush to the outside edges of the supports. In the bolt holes tap in 2 - 5/16” t-nuts. (fig. 18.2) C: Flip the assembly over so the large counter sunk holes are facing up. Attach (222) Gable Bottom to (220) Roof Support and (221) Roof Support Left with 2 (G8) 5/16 x 2” Hex Bolts (with lock washer and flat washer). (fig. 18.3) Repeat to make 2 assemblies. Fig. 18.1 Fig. 18.2 Flush 5/16” T-Nut 5/16” T-Nut Fig. 18.3 5/16” Lock Washer 5/16” Flat Washer Notice large holes facing out. 5/16” Lock Washer 5/16” Flat Washer Wood Parts Hardware #8 x 3”...
  • Page 73 Step 18: Roof Support Assembly Part 2 D: Place (223) Sunburst on (222) Gable Bottom so it’s centre measures 16-1/2” from the centre of either bolt hole and it measures 1-1/4” from the bottom of (222) Gable Bottom. (fig. 18.4) E: Attach (223) Sunburst to (222) Gable Bottom with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 18.5) Repeat for both assemblies. 16-1/2” Fig. 18.4 Notice bolt side facing out. 1-1/4” Fig. 18.5 Wood Parts Hardware Sunburst 5/4 x 6 x 10” #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 74 Step 18: Roof Support Assembly Part 3 F: Turn the assembly over and place (224) Centre Gable Board on (223) Sunburst, tight to the top of (222) Gable Bottom so the tip is centred at the peak of the Roof Support Assembly. (fig. 18.6) G: Place 1 (225) Gable Board A tight to each side of (224) Centre Gable Board so they are tight to the top of (222) Gable Bottom. (fig. 18.6) H: Attach (224) Centre Gable Centred Board, with 4 (S20) #8 x 1-3/8” Wood Screws, and both (225) Gable Board A’s, with 3 (S20) Fig. 18.6 #8 x 1-3/8” Wood Screws per board, to (223) Sunburst, (220) Roof Support and (221) Roof Support Left, as shown in fig. 18.7. Repeat for both assemblies. Tight Fig. 18.7 Wood Parts Hardware Gable Board A 1 x 4 x 10-15/16” 20 x #8 x 1-3/8”...
  • Page 75 Step 19: Roof Assembly Part 1 A: Fit (230) Front Roof Panel to (231) Back Roof Panel so the back panel overlaps the front and the inside angle is square and tight. Attach panels together with 5 (S15) #8 x 1-3/4” Wood Screws. (fig. 19.1, 19.2 and 19.4) B: Attach (231) Back Roof Panel to (230) Front Roof Panel with 5 (S15) #8 x 1-3/4” Wood Screws. (fig. 19.3 and 19.4) Fig. 19.1 Fig. 19.2 Square, flush and tight IMPORTANT! Overlap back over front. Factory drilled holes in each roof panel. Fig. 19.4 Fig. 19.3 Wood Parts Hardware Front Roof Panel 1-1/4 x 32-1/8 x 75” 10 x #8 x 1-3/4” Wood Screw Back Roof Panel 1-1/4 x 32-1/8 x 75”...
  • Page 76 Step 19: Roof Assembly Part 2 C: Fit 1 (232) Transom Side on each side of the gap in (230) Front Roof Panel so the bottom is flush with the bottom of the panel and the notched edge of (232) Transom Side fits tight to the panel, as shown in fig. 19.5 and 19.6. D: Attach each (232) Transom Side to (230) Front Roof Panel with 2 (S3) #8 x 2-1/2” Wood Screws per board. (fig. 19.5 and 19.7) Fig. 19.6 Fig. 19.5 Tight Flush Fig. 19.7 Wood Screw Hardware Transom Side 1-1/4 x 5-1/4 x 9-1/4” #8 x 2-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 77 Step 19: Roof Assembly Part 3 Note: Make sure there is a 1-1/4” gap from the outside edge of each (232) Transom Side to the outside edge of (233) Transom Roof. (fig. 19.9) E: Attach (233) Transom Roof flush to the outside edge of each (232) Transom Side and to (220) Front Roof Panel with 8 (S15) #8 x 1-3/4” Wood Screws, as shown in fig. 19.8 and 19.9. Fig. 19.8 Flush Note: Angled edge to this side. Fig. 19.9 1-1/4” Wood Parts Hardware Transom Roof 5/4 x 8 x 36” #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 78 Step 20: Attach Roof Support Assembly Part 1 A: From the outside, on the Slide Wall Side, attach 1 Roof Support Assembly to the top of (030) Narrow Window Panels with 1 (S3) #8 x 2-1/2” Wood Screw per side. (fig. 20.1 and 20.2) Note: The long point of (222) Gable Bottom should be flush to the outside face of (030) Narrow Window Panels. (fig. 20.2 and 20.3) Roof Support Assembly Fig. 20.2 Fig. 20.3 Flush Fig. 20.1 Factory drilled hole. Slide Wall Side Hardware #8 x 2-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 79 Step 20: Attach Roof Support Assembly Part 2 B: From inside the assembly, pre-drill with a 1/8” drill bit then attach (222) Gable Bottom to (042) Long Wall Ties using 2 Narrow Angle Brackets with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 20.4 and 20.5) Fig. 20.5 Narrow Angle Bracket Narrow Angle Bracket Example of Narrow Angle Bracket with screws Inside Fort View Fig. 20.4 Hardware Other Parts 2 x Narrow Angle Bracket #12 x 3/4” Pan Screw support@cedarsummitplay.com...
  • Page 80 Step 25- Attach Roof Support Assembly Part 3 Step 20: Attach Roof Support Assembly From the outside, attach the Roof Support Assy. to each Narrow Panel of the Swing Side Part 3 using 1 flat head screw per side. Gable Bottom of Roof Support Assy. must be flush to each Narrow Panel's outside face. C: From the outside, on the Swing Side Wall, attach 1 Roof Support Assembly to the top of (030) Narrow Window Panels with 1 (S3) #8 x 2-1/2” Wood Screw per side. (fig. 20.6 and 20.7) Step 25-...
  • Page 81 Step 20: Attach Roof Support Assembly Part 4 From inside, attach the Roof Suppt Assy to each Narrow Panel using 2 Flat Brackets with Pan Head Screws. D: From inside the assembly, measure 9-3/4” from the inside of (030) Narrow Window Panel and place 1 Flat Panel Bracket against (040) SW Side Panel and (222) Gable Bottom. The top of the Flat Panel Bracket should measure 1-1/2” from the bottom of (222) Gable Bottom. Attach Flat Panel Bracket to (040) SW Side Panel and (222) Gable Bottom with 4 (S8) #12 x 3/4” Pan Screws as shown in fig. 20.8. E: Measure 13” from the first Flat Panel Bracket and place a second Flat Panel Bracket against (040) SW Side Panel and (222) Gable Bottom. The top of the Flat Panel Bracket should measure 1-1/2” from the bottom of (222) Gable Bottom. Attach Flat Panel Bracket to (040) SW Side Panel and (222) Gable Bottom with 4 (S8) #12 x 3/4” Pan Screws as shown in fig. 20.8. Fig. 20.8 Flat Panel Bracket Roof Support Assembly 1-1/2” 9-3/4”...
  • Page 82 Step 21: Attach Roof Assembly to Fort Part 1 A: With 2 people on the ground and at least 1 person in the fort, lift the Roof Assembly up and over the Back side of the fort. Guide the Roof Assembly onto the fort so it aligns with (061) Transom Panel Front. (fig. 21.1) B: Using the factory drilled holes as guides, attach (061) Transom Panel Front to (232) Transom Sides with 2 (S3) #8 x 2-1/2” Wood Screws then attach (233) Transom Roof to (061) Transom Panel Front with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 21.2) Back Fig. 21.1 Roof Assembly Front Align roof to Transom. Fig. 21.2 Factory drilled hole. Factory drilled hole. Along with 2 Helpers, lift Roof Assy. onto the fort. Attach with S3 on both sides of Transom Panel Hardware #8 x 1-3/4”...
  • Page 83 Step 21: Attach Roof Assembly to Fort Part 2 C: Attach (250) Trim Arch to (233) Transom Roof with 4 (S15) #8 x 1-3/4” Wood Screws. (fig. 21.3) Fig. 21.3 Wood Parts Hardware Trim Arch 5/4 x 6 x 40-3/8” #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 84 Step 21: Attach Roof Assembly to Fort Part 3 D: Make sure the Roof Assembly lays flat on each Roof Support Assembly and it overhangs both Roof Support Assemblies by 1-1/2”. (fig. 21.4) E: Using the factory drilled holes as a guide attach the Roof Assembly to the centre of the Roof Support Assemblies with 2 (S3) #8 x 2-1/2” Wood Screws per side, as shown in fig. 21.5 and 21.6. Roof Support Fig. 21.4 Assembly Roof Support Assembly 1-1/2” 1-1/2” Fig. 21.5 Fig. 21.6 Factory drilled hole Factory drilled hole Roof Support Assembly (hidden) Hardware #8 x 2-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 85 Step 21: Attach Roof Assembly to Fort Part 4 F: At each corner of the Roof Assembly, measure 5” up from the bottom and pre-drill pilot holes into the centre of the Roof Support Assemblies with a 1/8” drill bit. (fig. 21.7) G: Attach the Roof Assembly to the Roof Support Assemblies with 2 (S3) #8 x 2-1/2” Wood Screws per side, as shown in fig. 21.7. H: On the Back side of the fort, pre-drill pilot holes into the Roof Assembly, 3” on either side of the middle roof screw and 1-1/2” up from the bottom of the assembly as shown in fig. 21.8 and 21.9. Make sure to pre-drill into (150) Roof Gusset which is behind the Roof Assembly. Attach Roof Assembly to (150) Roof Gusset with 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 21.9) (one screw hidden at back) Fig. 21.7 5” Roof Support Assembly 5” 5” Front Fig. 21.8 3” This screw is on Fig. 21.9 centre of roof. 1-1/2” Back Hardware #8 x 2-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 86 Step 22: Attach Heavy T-Bracket to Fort A: Attach Heavy T-Bracket to (113) SW Wall using 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut). (fig. 22.1 and 22.2) Fig. 22.1 Swing Side Wall Fig. 22.2 5/16” Flat Washer 5/16” T-nut Heavy T-Bracket Hardware Other Parts 5/16 x 3” Wafer Bolt 1 x Heavy T-Bracket (5/16” flat washer, 5/16” t-nut) support@cedarsummitplay.com...
  • Page 87 Step 23: Swing Beam Assembly A: Attach 6 Heavy Duty Swing Hangers to (270) Engineered SW Beam using 2 (G13) 5/16 x 6-1/8” Hex Bolt (with 2 flat washers, plastic formed washer and lock nut) per swing hanger, as shown in fig. 23.1. B: Attach 1 Quick Clip to each Heavy Duty Swing Hanger. (fig. 23.2) Fig. 23.1 Fig. 23.2 Plastic Formed Washer 5/16” Flat Washer Quick Clip Heavy Duty Swing Hanger R5" 5/16” 5/16” Flat Lock Nut Washer R5" C: Install 4 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut) in (270) Engineered SW Beam, as shown in fig. 23.3 and 23.4. A Wafer Bolt does not get installed on the Swing Side of the beam. IMPORTANT! MAKE SURE ALL 4 BOLTS ARE ATTACHED. THEY WILL MINIMIZE CHECKING OF WOOD. Notice this bolt is installed on the Fig.
  • Page 88 Step 24: Swing Post Assembly Part 1 Note: Keep all bolts from Step 24 series loose Fig. 24.1 Heavy L-Bracket until start of Step 26 Bottom View A: Place (280) SW Block Angle on top of (281) Block SW and attach 2 Heavy L-Brackets on top of (280) SW Block Angle feeding 2 (G17) 3/8 x 6” Hex Bolts (with 2 flat washers, plastic formed washer and lock nut) through both boards as shown in fig. 24.1 3/8” Lock Nut and 24.2. 3/8” Flat Washer B: Attach 3 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut) to all three holes in each (282) SW Fig. 24.2 Post as shown in fig. 24.3 and 24.4. IMPORTANT! Top View MAKE SURE ALL 6 BOLTS ARE ATTACHED TO MINIMIZE CHECKING OF WOOD.
  • Page 89 3/8” Lock Nut Other Parts Hardware #6 x 1” Wood Screw 1 x Cedar Summit plaque 3/8 x 6” Hex Bolt (3/8” flat washer x 2, plastic formed washer & 3/8” lock nut) 3/8 x 4” Hex Bolt (3/8” flat washer x 2 & 3/8” lock nut) 3/8 x 9”...
  • Page 90 Step 25: Attach Cross Support Pre-drill all holes using a 3/16” drill bit before installing the lag screws. A: Check to make sure the (270) Engineered SW Beam is level and the bottom of the beam to the ground measures 85”. (fig. 25.1) B: To adjust for uneven ground, raise or lower the (290) Support Cross on the (282) SW Post. Make sure the Support Cross is level prior to attaching with the lag screws. (fig. 25.2) Fig. 25.1 Fig. 25.2 Fig. 38.1 85" 85" C: Place (290) Support Cross between (282) SW Post at the previously determined spot and fasten with 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) per side. (fig. 25.3 and 25.4) Notice one side is fastened on the outside and one on the inside. It is important that each side is positioned exactly the same as the diagram.
  • Page 91 Step 26: Final Swing Post Assembly Pre-drill all holes using a 3/16” drill bit before installing the lag screws. Note: Tighten all bolts from Step 24 series before installing lag screws. A: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) into each (282) SW Post, as shown in fig. 26.1. B: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) into remaining hole of the Heavy G-Bracket into (270) Engineered SW Beam. (fig. 26.1) Fig. 26.1 Heavy G-Bracket 5/16” Flat Washer 5/16” Flat Washer Hardware...
  • Page 92 Step 27: Attach Swings A: Using 1 Threaded Clip per chain, join 1 Long Swing Chain to each side of the swing belt seat. Make sure to close the Threaded Clip tightly using an adjustable wrench. (fig. 27.1 and 27.2). B: Using 1 Threaded Clip per chain, join the Short Swing Chain to the Acro Bar and Acro Handle. Make sure to close the Threaded Clip tightly using an adjustable wrench (fig. 27.2 and 27.3) C: Attach the other end of the swing chains to the Quick Clips attached to the swing hangers. (fig. 27.1) Fig. 27.1 Short Quick Clip Swing Chain Long Swing Chain Swing Seat Swing Seat Chain Link Threaded Clip Acro Bar Fig. 27.2 Fig. 27.3 Tighten Clip using Threaded Clips adjustable wrench attach to seat and Acro bar. Acro Handles Other Parts 1 x Acro Bar 2 x Acro Handle 2 x Swing Belt Seat 2 x Short Swing Chain 4 x Long Swing Chain...
  • Page 93 Step 28: Attach Swing End Ground Stakes A: In the 2 places shown in fig. 28.1 drive the Rebar Ground Stakes 13” into the ground against the boards. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. B: Attach ground stakes to (282) SW Posts using 1 (S7) #12 x 2” Pan Screw per ground stake as shown in fig. 28.2. C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint. Warning! To prevent tipping and avoid potential injury, stakes must be driven 13” into ground. Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines. Fig.
  • Page 94 Step 29: Attach Access Ladder Rockwall Assembly Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags A: Remove (026) Board Access from the Access Ladder Rockwall, previously assembled in Step 2. Set the board and screws aside, they will be re-attached. (fig. 29.2) B: Place the Access Ladder Rockwall on the Back side of the fort and attach to (044) Joist Side with 1 (WL3) 1/4 x 1-3/8” Wafer Lag Screw (with flat washer) in each Swing Bracket. (fig. 29.1, 29.2 and 29.3). C: Re-attach (026) Board Access to the same place it was removed. (fig. 29.2) Fig. 29.3 Fig. 29.1 Back 1/4” Flat Washer Important. Flush to Deck Boards. Fig. 29.2 Hardware 1/4 x 1-3/8” Wafer Lag (1/4”...
  • Page 95 Step 30: Attach Steel Hand Grips to Fort Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags A: Measure 6” from the top of (025) Top Ladder on each (030) Narrow Window Panel and attach 1 Steel Hand Grip per panel with 2 (S6) #12 x 1” Pan Screws (with flat washer) per Steel Hand Grip. (fig. 30.1) Fig. 30.1 3/16” Flat Steel Hand Grip Washer Steel Hand Grip 6” 3/16” Flat Washer Hardware Other Parts #12 x 1” Pan Screw 2 x Steel Hand Grip (3/16”...
  • Page 96 Step 31: Crowsnest Assembly Part 1 A: On flat level ground, lay out (320) Crowsnest Back and (321) Crowsnest Front so they face each other and the countersunk holes on the (321) Crowsnest Front face out. Using the middle pilot holes as guides attach 2 (322) Crowsnest Joists with 2 (S3) #8 x 2-1/2” Wood Screws on the back and 2 (S4) #8 x 3” Wood Screws on the front, per joist. The distance between (322) Crowsnest Joists should be 12-1/4”. (fig. 31.1 and 31.2) B: Tight to the outside of each (322) Crowsnest Joist attach 1 (323) Crowsnest Gusset with 1 (S7) #12 X 2” Pan Screw per gusset. (fig. 31.1 and 31.2) C: Attach each (323) Crowsnest Gusset to (321) Crowsnest Front with 2 (S4) #8 x 3” Wood Screws per gusset. (fig. 31.1 and 31.2) Top View Fig. 31.1 12-1/4” Fig. 31.2 Notice hole is on this end Bottom View Flush Notice countersunk S4 x 4 Flush is on this face Wood Parts Hardware #8 x 2-1/2” Wood Screw Crowsnest Back 5/4 x 4 x 36-1/2” Crowsnest Front 2 x 4 x 36-1/2”...
  • Page 97 Step 31: Crowsnest Assembly Part 2 Make sure the assembly is square before proceeding. D: Flush to the outside edges and tops of (320) Crowsnest Back and (321) Crowsnest Front attach 2 (322) Crowsnest Joists with 2 (S3) #8 x 2-1/2” Wood Screws on the back and 2 (S4) #8 x 3” Wood Screws on the front, per joist, as shown in fig. 31.3. This creates the Lower Crowsnest Assembly. Fig. 31.3 Flush Wood Parts Hardware #8 x 3” Wood Screw Crowsnest Joist 2 x 4 x 14-5/16” #8 x 2-1/2”...
  • Page 98 Step 31: Crowsnest Assembly Part 3 E: Loosely attach (324) Crowsnest Top to 2 (325) Upright Crowsnests with 2 (G8) 5/16 x 2” Hex Bolts (with lock washer, flat washer and t-nut). Notice the notches on the bottom of (325) Upright Crowsnests are at the bottom and facing out. (fig. 31.4) F: In between both (325) Upright Crowsnests attach (326) Crowsnest Short flush to the top and bottom of (324) Crowsnest Top with 6 (S15) #8 x 1-3/4” Wood Screws. (fig. 31.4 and 31.5) G: Flush to the top and outside face of (324) Crowsnest Top attach 1 (327) Crowsnest Side to each end with 2 (S3) #8 x 2-1/2” Wood Screws per side. (fig. 31.4 and 31.5) This creates the Upper Crowsnest Assembly. Fig. 31.4 5/16” T-nut 5/16” Flat Washer 5/16” Lock Washer Notice notch x 6 Notice notch Fig. 31.5 Hardware Wood Parts #8 x 2-1/2” Wood Screw Crowsnest Top 2 x 4 x 36-1/2” Upright Crowsnest 15/16 x 4-1/2 x 34-1/4”...
  • Page 99 Step 32: Attach Crowsnest Assemblies to Fort Part 1 A: Flush to the inside panel edge of (030) Narrow Window Panel and tight to the floor boards attach 1 (330) Crowsnest Bottom to each (030) Narrow Window Panels on the Slide Side Wall with 3 (S15) #8 x 1-3/4” Wood Screws per board. (fig. 32.1 and 32.2) Fig. 32.1 Slide Side Wall Flush Fig. 32.2 x 3 per board Tight Hardware Wood Parts #8 x 1-3/4” Wood Screw Crowsnest Bottom 5/4 x 6 x 17” support@cedarsummitplay.com...
  • Page 100 Step 32: Attach Crowsnest Assemblies to Fort Part 2 B: Place Lower Crowsnest Assemby in between both (330) Crowsnest Bottoms so (321) Crowsnest Front is facing out and is flush to the front edge and bottom of (330) Crowsnest Bottoms. (fig. 32.3 and 32.4) C: Make sure Lower Crowsnest Assembly is level then attach (330) Crowsnest Bottom to outside (322) Crowsnest Joists with 3 (S15) #8 x 1-3/4” Wood Screws per side. (fig. 32.4) Fig. 32.3 Fig. 32.4 (hidden) Flush Lower Crowsnest Assembly (hidden behind board) Hardware #8 x 1-3/4” Wood Screw 100 support@cedarsummitplay.com...
  • Page 101 Step 32: Attach Crowsnest Assemblies to Fort Part 3 D: From inside the assembly attach (032) SL Side Panel to each (323) Crowsnest Gusset with 1 (S4) #8 x 3” Wood Screw per gusset. (fig. 32.5) Fig. 32.5 Floor Boards View from under deck (hidden behind board) (hidden behind board) Hardware #8 x 3” Wood Screw 101 support@cedarsummitplay.com...
  • Page 102 Step 32: Attach Crowsnest Assemblies to Fort Part 4 E: Loosely attach the bottom of each (325) Crowsnest Upright to (321) Crowsnest Front using 2 (G8) 5/16 x 2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 32.6) Fig. 32.6 5/16” T-nut 5/16” Flat Washer 5/16” Lock Washer Hardware 5/16 x 2” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut) 102 support@cedarsummitplay.com...
  • Page 103 Step 32: Attach Crowsnest Assemblies to Fort Part 5 F: Lay down (331) Crowsnest Gap Board flush to front of (321) Crowsnest Front and tight to each (325) Upright Crowsnest. Follow with 2 (332) Crowsnest Floor Wide and then 1 (333) Crowsnest Floor evenly spaced. (fig. 32.7 and 32.8) G: Attach the floor and gap boards to each (322) Crowsnest Joist using 6 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 32.8) Fig. 32.7 Fig. 32.8 Tight Flush Tight x 24 (hidden behind board) Wood Parts Hardware 24 x #8 x 1-3/8” Wood Screw Crowsnest Floor Wide 1 x 5 x 36-1/2” Crowsnest Floor 1 x 4 x 36-1/2”...
  • Page 104 Step 32: Attach Crowsnest Assemblies to Fort Part 6 H: Place 1 (334) Crowsnest Face to the front of each (325) Upright Crowsnest, so they are flush to the inside edges, and attach from the inside of the assembly using 3 (S15) #8 x 1-3/4” Wood Screws per board, as shown in fig. 32.9 and 32.10. The distance between (325) Upright Crowsnests should be 25-1/2” I: Tight to the outside edges of each (334) Crowsnest Face attach 1 (335) Crowsnest Face B from inside the assembly using 3 (S15) #8 x 1-3/4” Wood Screws per board, as shown in fig. 32.9 and 32.10. Fig. 32.9 Tight 25-1/2” Flush x 12 Fig. 32.10 Outside View (hidden behind board) Inside View Wood Parts Hardware 12 x #8 x 1-3/4” Wood Screw Crowsnest Face B 2 x 3 x 27-3/4” Crowsnest Face 2 x 4 x 27-3/4”...
  • Page 105 Step 32: Attach Crowsnest Assemblies to Fort Part 7 J: Make sure the distance between top of floor boards and top of (327) Crowsnest Side is 30-3/8” then attach (327) Crowsnest Side flush to the inside panel edge of (030) Narrow Window Panel with 3 (S15) #8 x 1-3/4” Wood Screws per side. (fig. 32.11) Fig. 32.11 Flush x 3 per board 30-3/8” Hardware #8 x 1-3/4” Wood Screw 105 support@cedarsummitplay.com...
  • Page 106 Step 32: Attach Crowsnest Assemblies to Fort Part 8 K: Place 1 (336) Crowsnest Rail tight to (324) Crowsnest Top and (335) Crowsnest Face B on each side of the assembly, then attach to (330) Crowsnest Bottom and 1 (327) Crowsnest Side using 2 (S15) #8 x 1-3/4” Wood Screws per (336) Crowsnest Rail. (fig. 32.12 and 32.13) L: Place a second (336) Crowsnest Rail on each side of the assembly so the distance between boards is 3”, then attach to (330) Crowsnest Bottom and 1 (327) Crowsnest Side using 4 (S15) #8 x 1-3/4” Wood Screws per (336) Crowsnest Rail. (fig. 32.12) Fig. 32.12 3” Tight Fig. 32.13 Notice hole is covered Outside View Inside View Wood Parts Hardware 12 x #8 x 1-3/4” Wood Screw Crowsnest Rail 5/4 x 4 x 30” 106 support@cedarsummitplay.com...
  • Page 107 Step 32: Attach Crowsnest Assemblies to Fort Part 9 M: Tighten all 4 bolts in the Crowsnest Assembly. (fig. 32.14) Fig. 32.14 Tighten all bolts 107 support@cedarsummitplay.com...
  • Page 108 Step 33: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 33.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 33.1. It is very important to attach bolts as indicated.
  • Page 109 Step 33: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 33.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 33.4. It is very important to attach bolts as indicated. This creates the Exit Elbow Assembly.
  • Page 110 Step 34: Attach Flange Assembly to Fort A: With a helper place the Flange Assembly flush to the Crowsnest on the fort as shown in fig. 34.1, then pre-drill 1/8” pilot holes in the bottom 4 mounting locations on (331) Crowsnest Gap Board (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1” deep. B: Attach Flange Assembly to the Crowsnest through (331) Crowsnest Gap Board and into (321) Crowsnest Front using 4 (S7) #12 x 2” Pan Screws (with #12 Screw Bezel) in the pre-drilled holes. (fig. 34.1 and 34.2) Make sure the flat surfaces of the Flange Assembly are flush to the Crowsnest as shown in fig. 34.5. C: Attach the Flange Assembly flush to (324) Crowsnest Top using 4 (S6) #12 x 1” Pan Screws (with #12 Screw Bezel) as shown in fig. 34.1 and 34.3 and to both (334) Crowsnest Faces using 5 (S6) #12 x 1” Pan Screw per board. (fig. 34.1 and 34.4) Fig. 34.6 Outside View Fig. 34.1 Inside View Fig. 34.3 #12 Screw (hidden) Bezel Flange Assembly Top of slide Fig. 34.5 flush to 324 Crowsnest Top Fig.
  • Page 111 Step 35: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 112 Step 35: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts Fig. 35.5 go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 113 Step 36: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go Fig. 36.1 through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 114 DO NOT USE DO NOT USE USE IMAGE PG 125 Step 36: Attach Elbow Assembly to Elbow Assembly USE IMAGE PG 125 Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess.
  • Page 115 Step 37: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 116 Step 38: Attach SL Support to SL Bottom A: Loosely attach (470) SL Support to (050) SL Bottom using Fig. 38.1 1 (G8) 5/16 x 2” Hex Bolt (with flat washer, lock washer and t-nut) in the top hole and 1 (S15) #8 x 1-3/4” Wood Screw in the bottom hole. (fig. 38.1 and 38.2) DO NOT USE USE IMAGE PG 129 B: Insert (470) SL Support into TNR2 Post Mount and attach with 2 (PB2) 1/4 x 1-1/4” Pan Bolts (with lock washer and t-nut). Keep these bolts loose. (fig. 38.2) C: Use (470) SL Support as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will DO NOT USE no longer be needed, but keep the lock nut. (fig. 38.3) USE IMAGE PG 129 D: Attach the top of the TNR2 Post Mount to TNR2 Slide TNR2 Post...
  • Page 117 Step 39: Attach TNR2 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR2 Slide Exit. (fig. 39.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4” Pan Bolts (with lock nuts) starting with the bottom middle hole and working up each side. (fig. 39.2 and 39.3) C: At this point make sure all the slide bolts are tight. Use a 7/16” open end wrench to hold nut and then tighten bolt with Quadrex Driver on Clamp Rings. Fig. 39.3 Fig. 39.1 Exit Elbow Assembly Lock Slot of TNR2...
  • Page 118 Step 40: Attach Exit End Assembly to Fort Note: When installing Pan Bolts make sure to Fig. 40.1 Top Slide Bolt Holes look at holes so bolts go through the side with Elbow Assembly the round recess and the lock nuts go through the side with the hexagonal recess.
  • Page 119 Step 41: Attach Ground Stake to SL Support A: In the spot shown in fig. 41.1 drive 1 Rebar Ground Stake 13” into the ground against the (470) SL Support. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off. B: Attach the ground stake to (470) SL Support using 1 (S7) #12 x 2” Pan Screw as shown in fig. 41.2. C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint. Warning! To prevent tipping and avoid potential injury, stakes must be driven 13” into ground. Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines.
  • Page 120 Step 42: Attach Slide to Fort Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws. A: Place Slide centred in the opening between (081) Crowsnest Posts. (fig. 42.1 and 42.2) B: Attach slide to fort through the floor boards and into (080) Slidenest Joist using 3 (S7) #12 x 2” Pan Screws. (fig. 42.2 and 42.3) Fig. 42.1 Front Fig. 42.2 Fig. 42.3 Floor Boards Side View Hardware Other Parts 1 x Slide #12 x 2”...
  • Page 121 Step 43: Picnic Table Assembly Part 1 A: Loosely attach 1 (011) Support Table and 1 (012) Support Seat to 2 (010) CE Table Legs using 2 (G8) 5/16 x 2” Hex Bolts (with lock washer, flat washer and t-nut) per board, as shown in fig. 43.1 and 43.2. Make sure (011) Support Table is level and flush with top of each (010) CE Table Legs and the angled edges of (011) Support Table and (012) Support Seat are facing down. The distance between (011) Support Table and (012) Support Seat must measure a minimum of 9”. Then secure with 2 (S15) #8 x 1-3/4” Wood Screws per board and tighten bolts. (fig. 43.1) B: Repeat Step A to create 2 Table End Assemblies. Flush Fig. 43.1 Inside View 5/16” Flat Washer 5/16” Lock Washer 5/16” T-Nut x 2 per board Fig. 43.2 Outside View Note: Must maintain a minimum of 9” Hardware Wood Parts #8 x 1-3/4” Wood Screw CE Table Leg FSC 5/4 x 4 x 29-1/2”...
  • Page 122 Step 43: Picnic Table Assembly Part 2 C: With assistance from another adult, attach (013) Table Rail to each (012) Support Seat using 4 (S4) #8 x 3” Wood Screws, as shown in fig. 43.3. D: Attach 1 (014) Seat to each side of the Table Assembly, on each (012) Support Seat, using 4 (S15) #8 x 1-3/4” Wood Screws per (014) Seat, as shown in fig. 43.4. Note: The outside edges of both (014) Seats should be flush to the top edges of (012) Support Seats. (fig. 43.5). Table Assembly Fig. 43.3 Fig. 43.4 Fig. 43.5 Table Assembly Flush for both seats Hardware...
  • Page 123 Step 43: Picnic Table Assembly Part 3 E: Place 3 (015) Table Tops on each (011) Support Tables, making sure the outside boards are flush to the outside edges of (011) Support Tables. On one end of the Table Assembly the (015) Table Tops should overhang the edge of (011) Support Table by 3-5/8”. This is the side the Tic Tac Toe Assembly will be attached. (fig. 43.6). F: Attach (015) Table Tops to each (011) Support Table using 4 (S15) #8 x 1-3/4” Wood Screws per board, as shown in fig. 43.6. Make sure to evenly space the centre (015) Table Top. G: With help, turn the Table Assembly upside down. Fig. 43.6 x 12 3-5/8” Flush (both sides/ends) H: On the inside of each (011) Support Table, and flat against the middle (015) Table Top, attach 1 (016) Picnic Gusset to each (011) Support Table using 2 (S4) #8 x 3” Wood Screws per gusset. (fig. 43.7 and 43.8) Fig. 43.7 Note: Rail removed for clarity. I: Attach both (016) Picnic Gussets to middle (015) Table Top with 1 (S20) #8 x 1-3/8” Wood Screw and 1 (S3) #8 x 2-1/2” Wood Screw per gusset, as shown in fig. 43.8. Fig. 43.8 Hardware Wood Parts Table Top FSC 5/4 x 6 x 38-1/4” #8 x 1-3/8”...
  • Page 124 Step 43: Picnic Table Assembly Part 4 J: On the end of the Table Assembly that overhangs the (011) Support Table measure 3” from the edge of one of the outside (015) Table Tops, then place 1 Tube Mount at the marked out spot with the arrows facing out. The Tube Mount should be flush to the ends of the (015) Table Tops and the centre of the Tube Mount should align with the centre screws in (011) Support Table. Attach Tube Mount to each of the (015) Table Tops with 3 (S10) #8 x 1” Pan Screws. Do not overtighten screws. (fig. 43.9 and 43.10) Fig. 43.9 Note: DO NOT over tighten screws Fig. 43.10 Notice Arrows point out Tube Mount Notice Tube Mount centre aligns to centre screw 3” in Support Table. Notice Arrows point out Flush to boards Hardware Other Parts #8 x 1” Pan Screw 1 x Tube Mount 124 support@cedarsummitplay.com...
  • Page 125 Step 43: Picnic Table Assembly Part 5 K: Feed 3 Tic Tac Toe Drums onto 1 Tic Tac Toe Post. Repeat so there are 3 completed posts. (fig. 43.11 and 43.12) Fig. 43.11 Fig. 43.12 3 x Posts 9 x Drums Other Parts 3 x Tic Tac Toe Posts 9 x Tic Tac Toe Drums 125 support@cedarsummitplay.com...
  • Page 126 Step 43: Picnic Table Assembly Part 6 L: Place the other Tube Mount on (017) TTT Bottom, centre should be 9” from one side as shown in fig. 43.13. Make sure the arrows are facing out and it is flush to the front edge of (017) TTT Bottom. Attach with 3 (S10) #8 x 1” Pan Screws. Do not overtighten screws. M: Place each Tic Tac Toe Post from Step 43, Part 5 into the Tube Mount. (fig. 43.14) Notice Tube holder centre aligns to centre of TTT Bottom Fig. 43.13 9” Tube Mount Notice arrow points out Note: DO NOT over tighten screws Flush to edge Fig. 43.14 Under Table Top View Wood Parts Hardware Other Parts 1 x Tube Mount TTT Bottom FSC 5/4 x 4 x 18”...
  • Page 127 Step 43: Picnic Table Assembly Part 7 N: Table top should be on a flat, level surface. Place (017) TTT Bottom with Tube Mount over top the Tic Tac Toe assembly (fig. 43.15) then attach (017) TTT Bottom to (012) Support Seat with 4 (S4) #8 x 3” Wood Screws, 2 from the outside and 2 from the inside as shown in fig. 43.16 and 43.17. Make sure Tic Tac Toe Posts are secure and tight in each Tube Mount. Note: The Tic Tac Toe Drums should move with ease without any obstructions. Fig. 43.17 Outside View Fig. 43.15 Fig. 43.16 Inside View Hardware #8 x 3” Wood Screw 127 support@cedarsummitplay.com...
  • Page 128 A: Attach I.D. Plaque - Cedar or order replacement parts for this specific model. Summit to a location on your set that is easily seen and read by a supervising adult using 4 (S13) #6 x 5/8” Pan Screws as shown below. I.D. Plaque - Cedar Summit Other Parts Hardware #6 x 5/8” Pan Screw 1 x I.D. Plaque - Cedar Summit 128 support@cedarsummitplay.com...
  • Page 129 NOTES 129 support@cedarsummitplay.com...
  • Page 130 MAIL TO: Fill out your registration card online at Solowave Design www.cedarsummitplay.com/registration 375 Sligo Road W. Mount Forest, Ontario, Canada Cedar Summit would like to say Thank You for N0G 2L0 your time and feedback. Attention: Customer Service REVISION: 11/28/12...

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