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Cedar Summit F25630 Installation And Operating Instructions Manual

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C E D A RV I E W R E S O RT – F 2 5 6 3 0
INSTALLATION AND OPERATING INSTRUCTIONS
15' 9 " (4.801 m)
15' 9 " (4.80 m)
27' 9" (8.46 m)
27' 9" (8.458 m)
Rev 05/01/2013
3405630
WARNING
play set. Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE -27'9" x 30' (8.458 x 9.144 m) area requires Protective Surfacing.
See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 7.1' (2.164 m)
CAPACITY - 12 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries,
day cares or parks.
Cedar Summit
c/o ©Solowave Design LP
Mount Forest, ON Canada
N0G 2L0
www.cedarsummitplay.com
support@cedarsummitplay.com
Customer Service
1-877-817-5682 (toll free)
1-519-323-2258
To reduce the risk of serious injury or death, you must
read and follow these instructions. Keep and refer to these
instructions often and give them to any future owner of this
Table of Contents
Warnings and Safe Play Instructions . . . . . . . . . . .pg. 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . .pg. 3
Instructions for Proper Maintenance . . . . . . . . . . .pg. 4
About Our Wood – Limited Warranty. . . . . . . . . . .pg. 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . .pg. 6
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 7
Step-By-Step Instructions . . . . . . . . . . . . . . . . . . . . pg. 17
Installation of I.D./Warning Plaque . . . . . . . .Final Step
10 - 12 Hrs
FOR FORT & SWING
TWO PERSON
ASSEMBLY

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  • Page 1 FOR FORT & SWING TWO PERSON ASSEMBLY Table of Contents Cedar Summit c/o ©Solowave Design LP Warnings and Safe Play Instructions ...pg. 2 Mount Forest, ON Canada Protective Surfacing Guidelines ....pg. 3 N0G 2L0 Instructions for Proper Maintenance .
  • Page 2 Warnings and Safe Play Instructions Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards.
  • Page 3 Protective Surfacing - Reducing Risk of Serious Head Injury From Falls. One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
  • Page 4 Instructions for Proper Maintenance Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.
  • Page 5 About Our Wood Cedar Summit Premium Play Systems uses 100% FSC wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

  • Page 6: Keys To Assembly Success

    Keys to Assembly Success Tools Required • Tape Measure • #1 Philips, #2 Robertson, • Open End Wrench • 3/16” Hex Key • Carpenters Level and Screwdriver (1/2” & 9/16”) • 8’ Step Ladder • Carpenters Square • Adjustable Wrench •...
  • Page 7 Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! Step Step Step SAVE TIME - TIP #1: Wood parts are found in Box 2, 3, 4 & 5. Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below).
  • Page 8 support@cedarsummitplay.com...
  • Page 9 support@cedarsummitplay.com...
  • Page 10 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Nominal Size Actual Size 4pc. - 225 - Gable Board A FSC 1 x 4 x 10-15/16" - Box 4 - 4638613 1" x 4" ⅝"...
  • Page 11 Part Identification (Reduced Part Size) Nominal Size Actual Size 6pc. - 171 - Floor FSC 1 x 6 x 38½" - Box 2 - 4638604 1" x 6" ⅝" x 5¼" 5/4" x 3" 15/16" x 2¼" 5/4 x 4" 15/16"...
  • Page 12 Part Identification (Reduced Part Size) Nominal Size Actual Size 1pc. - 132 - Arch Lintel FSC 5/4 x 4 x 39" - Box 5 - 4638618 5/4" x 4" 15/16" x 3¼" 5/4" x 5" 15/16" x 4¼" 5/4" x 6" 15/16"...
  • Page 13 Part Identification (Reduced Part Size) Nominal Size Actual Size 2pc. - 014 - Seat FSC 5/4 x 6 x 36" - Box 4 - 4638503 5/4" x 6" 15/16" x 5¼" 5/4" x 8" 15/16" x 8" 2" x 3" 1¼"...
  • Page 14 Part Identification (Reduced Part Size) Nominal Size Actual Size 1pc. - 024 - Rock Rail FSC 2 x 4 x 62⅞" - Box 3 - 4638139 2" x 4" 1¼" x 3¼" 2" x 5" 1¼" x 4½" 2" x 6" 1¼"...
  • Page 15 Part Identification (Reduced Assembly Size) 2pc. - 060 - Half Panel FSC 1¼ x 26 7/16" x 36" - Box 4 -4638544 1pc. - 040 - SW Side Panel FSC 4pc. - 030 - Narrow Window Panel FSC 1¼ x 38½ x 103" - Box 2 -4638556 1¼...
  • Page 16 Hardware Identification (Actual Size) 10pc. - PB2 -Pan Bolt - (53433212) Robertson Driver Bit 1pc. - D4 -#2 x 2" (9200014) x 1⅜" 5pc. - WL3 -Wafer Lag - (52613216) x 2½" 15pc. - WL5 -Wafer Lag - (52613222) 5/16 x 1⅜" 3pc.
  • Page 17 Hardware Identification (Actual Size) Hex Bolt 3/8 x 4" 1pc. - G20 - - (53703840) Hex Bolt 3/8 x 6" 4pc. - G17 - - (53703860) Hex Bolt 3/8 x 9" 1pc.- G18 - -(53703890) **NOTE: Appoximately 2" removed from actual size** Hex Bolt 3/8 x 9¼"...
  • Page 18 Hardware Identification (Actual Size) 14pc. FW0 -3/16" Flat Washer - (51103100) 17pc. FW5 - Plastic Formed Washer - (3290000) 7pc. FW1 -1/4" Flat Washer - (51103200) 7pc. LN3 - 8 " Lock Nut (54303800) 100pc. FW2 - 16 " Flat Washer - (51103300) 10pc.
  • Page 19 Part Identification (Reduced Part Size) 1x. - Rocks (10pk) (3320210) -Green/Yellow/Burgundy 1x - (3pk) Swing Bracket Set 1x - Cedar Summit Plaque (3201530) -Green (9320358) 1x - Steel Hand Rail (9200223) -Yellow 1x - (6pk) Rebar Ground Stake16" (3200318) 2x - Steel Hand Grip...
  • Page 20 Part Description, number only reflects the first step it is used in. Part Size • Please refer to Page 6 for proper hardware assembly. • E ach step indicates which bolts and/or screws you will need for assembly, as well as any flat washers, lock washers, t-nuts or lock nuts. I f there are any missing or damaged pieces or you need assistance with assembly please contact the consumer relations department directly. Call us before going back to the store. 1-877-817-5682 support@cedarsummitplay.com R ead the assembly manual completely, paying special attention to ANSI warnings; C. notes; and safety/maintenance information on pages 1 - 6. B efore you discard your cartons fill out the form below. D. • T he carton I.D. stamp is located on the end of each carton. The tracking number is located on the Cedar Summit ID Plaque (9320357). • P lease retain this information for future reference. You will need this information if you contact the Consumer Relations Department. MODEL NUMBER: F25630 CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 4) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 2) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 5) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 3) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 6) TRACKING NUMBER (from ID Plaque): support@cedarsummitplay.com...
  • Page 21 Step 1: Picnic Table Assembly Part 1 A: Loosely attach 1 (011) Support Table and 1 (012) Support Seat to 2 (010) CE Table Legs using 2 (G8) 5/16 x 2” Hex Bolts (with lock washer, flat washer and t-nut) per board, as shown in fig. 1.1 and 1.2. Make sure (011) Support Table is level and flush with top of each (010) CE Table Legs and the angled edges of (011) Support Table and (012) Support Seat are facing down. The distance between (011) Support Table and (012) Support Seat must measure a minimum of 9”. Then secure with 2 (S15) #8 x 1-3/4” Wood Screws per board and tighten bolts. (fig. 1.1) B: Repeat Step A to create 2 Table End Assemblies. Flush Fig. 1.1 Inside View 5/16” Flat Washer 5/16” Lock Washer 5/16” T-Nut x 2 per board Fig. 1.2 Outside View Note: Must maintain a minimum of 9” Hardware Wood Parts #8 x 1-3/4” Wood Screw CE Table Leg FSC 5/4 x 4 x 29-1/2”...
  • Page 22 Step 1: Picnic Table Assembly Part 2 C: With assistance from another adult, attach (013) Table Rail to each (012) Support Seat using 4 (S4) #8 x 3” Wood Screws, as shown in fig. 1.3. D: Attach 1 (014) Seat to each side of the Table Assembly, on each (012) Support Seat, using 4 (S15) #8 x 1-3/4” Wood Screws per (014) Seat, as shown in fig. 1.4. Note: The outside edges of both (014) Seats should be flush to the top edges of (012) Support Seats. (fig. 1.5). Table Assembly Fig. 1.3 Fig. 1.4 Fig. 1.5 Table Assembly Flush for both seats Hardware...
  • Page 23 Step 1: Picnic Table Assembly Part 3 E: Place 3 (015) Table Tops on each (011) Support Tables, making sure the outside boards are flush to the outside edges of (011) Support Tables. On one end of the Table Assembly the (015) Table Tops should overhang the edge of (011) Support Table by 3-5/8”. This is the side the Tic Tac Toe Assembly will be attached. (fig. 1.6). F: Attach (015) Table Tops to each (011) Support Table using 4 (S15) #8 x 1-3/4” Wood Screws per board, as shown in fig. 1.6. Make sure to evenly space the centre (015) Table Top. G: With help, turn the Table Assembly upside down. Fig. 1.6 x 12 3-5/8” Flush (both sides/ends) H: On the inside of each (011) Support Table, and flat against the middle (015) Table Top, attach 1 (016) Picnic Gusset to each (011) Support Table using 2 (S4) #8 x 3” Wood Screws per gusset. (fig. 1.7 and 1.8) Fig. 1.7 Note: Rail removed for clarity. I: Attach both (016) Picnic Gussets to middle (015) Table Top with 1 (S20) #8 x 1-3/8” Wood Screw and 1 (S3) #8 x 2-1/2” Wood Screw per gusset, as shown in fig. 1.8. Fig. 1.8 Hardware Wood Parts Table Top FSC 5/4 x 6 x 38-1/4” #8 x 1-3/8”...
  • Page 24 Step 1: Picnic Table Assembly Part 4 J: On the end of the Table Assembly that overhangs the (011) Support Table measure 3” from the edge of one of the outside (015) Table Tops, then place 1 Tube Mount at the marked out spot with the arrows facing out. The Tube Mount should be flush to the ends of the (015) Table Tops and the centre of the Tube Mount should align with the centre screws in (011) Support Table. Attach Tube Mount to each of the (015) Table Tops with 3 (S10) #8 x 1” Pan Screws. Do not overtighten screws. (fig. 1.9 and 1.10) Fig. 1.9 Note: DO NOT over tighten screws Fig. 1.10 Notice Arrows point out Tube Mount Notice Tube Mount centre aligns to centre screw 3” in Support Table. Notice Arrows point out Flush to boards Hardware Other Parts #8 x 1” Pan Screw 1 x Tube Mount support@cedarsummitplay.com...
  • Page 25 Step 1: Picnic Table Assembly Part 5 K: Feed 3 Tic Tac Toe Drums onto 1 Tic Tac Toe Post. Repeat so there are 3 completed posts. (fig. 1.11 and 1.12) Fig. 1.11 Fig. 1.12 3 x Posts 9 x Drums Other Parts 3 x Tic Tac Toe Posts 9 x Tic Tac Toe Drums support@cedarsummitplay.com...
  • Page 26 Step 1: Picnic Table Assembly Part 6 L: Place the other Tube Mount on (017) TTT Bottom, centre should be 9” from one side as shown in fig. 1.13. Make sure the arrows are facing out and it is flush to the front edge of (017) TTT Bottom. Attach with 3 (S10) #8 x 1” Pan Screws. Do not overtighten screws. M: Place each Tic Tac Toe Post from Step 1, Part 5 into the Tube Mount. (fig. 1.14) Notice Tube holder centre aligns to centre of TTT Bottom Fig. 1.13 9” Tube Mount Notice arrow points out Note: DO NOT over tighten screws Flush to edge Fig. 1.14 Under Table Top View Wood Parts Hardware Other Parts 1 x Tube Mount TTT Bottom FSC 5/4 x 4 x 18”...
  • Page 27 Step 1: Picnic Table Assembly Part 7 N: Table top should be on a flat, level surface. Place (017) TTT Bottom with Tube Mount over top the Tic Tac Toe assembly (fig. 1.15) then attach (017) TTT Bottom to (012) Support Seat with 4 (S4) #8 x 3” Wood Screws, 2 from the outside and 2 from the inside as shown in fig. 1.16 and 1.17. Make sure Tic Tac Toe Posts are secure and tight in each Tube Mount. Note: The Tic Tac Toe Drums should move with ease without any obstructions. Fig. 1.17 Outside View Fig. 1.15 Inside View Fig. 1.16 Hardware #8 x 3” Wood Screw support@cedarsummitplay.com...
  • Page 28 Step 2: Access Ladder / Rockwall Assembly Part 1 A: Place (020) Left Access Rail on left hand side of 4 (022) Ladder Treads and (021) Right Access Rail on right hand side with the grooves facing in. (fig. 2.1) B: Fit each (022) Ladder Tread into grooves on both (020) and (021) Access Rails, make sure the top edge of the treads are flush to the front of the Access rails. (fig. 2.1 and 2.2) C: Pre-drill pilot holes with a 1/8” drill bit and attach Rails and Ladder Treads together using 4 (S3) #8 x 2-1/2” Wood Screws per tread. (fig. 2.1) D: Attach Swing Brackets to the inside top of (020) Fig. 2.1 and (021) Access Rails at angled edge using 1 (WB2) Right Side 5/16 x 1-3/8” Wafer Bolt (with flat washer and t-nut) per bracket. Edge of Swing Bracket is flush with edge of access rails. (fig. 2.1 and 2.3) Swing Bracket Left Side Fig. 2.2 5/16” Flat Washer End View Fig. 2.3 Top of Ladder View Flush to 5/16” T-Nut edges...
  • Page 29 Step 2: Access Ladder / Rockwall Assembly Part 2 E: Place (023) Gap Ladder on each access rail so there is a 2-3/8” gap between (023) Gap Ladder and the top (022) Ladder Tread. Attach using 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 2.4 and 2.5) F: Place (024) Rock Rail on the ground next to (021) Right Access Rail so it matches the orientation of the two access rails as shown in fig. 2.6. Attach (025) Top Ladder to top of Access Ladder assembly and (024) Rock Rail using 3 (S3) #8 x 2-1/2” Wood Screws. Notice that the holes in the board are towards the top. (fig. 2.6) G: Attach 1 Swing Bracket to the top angled edge of (024) Rock Rail, making sure the bracket faces out. Use 1 (WB2) 5/16 x 1-3/8” Wafer Bolt (with flat washer and t-nut). (fig. 2.6) 2-3/8” gap between top Tread and Ladder Gap Fig. 2.4 Fig. 2.5 Fig. 2.6 Swing Bracket 5/16” T-Nut 5/16” Flat Washer Notice holes towards top of board Wood Parts Hardware Other Parts 1 x Swing Bracket Gap Ladder FSC 5/4 x 4 x 15”...
  • Page 30 Step 2: Access Ladder / Rockwall Assembly Part 3 H: Place (026) Board Access at top of the assembly and (027) Access Rock Bottom at the bottom of the assembly as shown in fig. 2.7. Then place (028) Board Rock A and (029) Board Rock B as shown in fig. 2.7. Do not screw boards down yet. Rock holes are to be staggered so they do not form a straight line and are at the top of the boards. Note: Rock Boards are to be flush to (021) Right Access Rail and (024) Rock Rail. (fig. 2.7) I: Make sure all boards fit together snugly and the assembly is square, then attach (026) Board Access and (027) Access Rock Bottom using 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 2.7 and 2.8) J: Fasten all the other boards with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 2.7) K: Place EN71 Hand Rail 1” from front edge of (025) Top Ladder and on (020) Left Access Rail. Pre-drill holes using a 3/16” drill bit then attach EN71Hand Rail using 2 (WL3) 1/4 x 1-3/8” Wafer Lags (with flat washer). (fig. 2.7 and 2.9) Install these 2 boards first to...
  • Page 31 Step 2: Access Ladder / Rockwall Assembly Part 4 L: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan bolt (with lock washer, flat washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 2.10 and 2.11) The Pan Screw is placed in the hole beneath the Pan Bolt. (fig. 2.10 and 2.11) Note: Make sure all hardware is used to secure each rock properly. Fig. 2.10 3/16” Flat Fig. 2.11 1/4” Washer Barrel Nut 1/4” Lock Washer Hardware Other Parts 10 x Rocks (green/yellow/burgundy) 10 x 1/4 x 1-1/4 Pan Bolt (1/4”...
  • Page 32 Step 3: Door Side Wall Panel Assembly Part 1 A: Place 2 (030) Narrow Window Panels on the ground as shown in fig. 3.1 and 3.2. B: Attach the bottom Corner Panel Brackets flush to the grooved edge of each panel with 2 (S8) #12 x 3/4” Pan Screws per bracket, as shown in fig. 3.1, 3.2 and 3.3. C: Measure 51” from the bottom of each panel and attach the top Corner Panel Brackets with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 3.1 and 3.2) Note: Top of Corner Panel Bracket must sit at 51” Inside View Fig. 3.1 51” Fig. 3.2 51” Left Bottom Right Fig. 3.3 Corner Panel Bracket Notice this edge is tight and flush against corner. Wood Parts Hardware Other Parts 4 x Corner Panel Bracket Narrow Window Panel FSC 1-1/4 x 17 x 103”...
  • Page 33 Step 3: Door Side Wall Panel Assembly Part 2 D: Lay (031) Door Wall Window Panel on the ground, then with a helper hold 1 (030) Narrow Window Panel up against the edge of (031) Door Wall Window Panel so the bottom edges are flush. (fig. 3.4 and 3.5) E: Attach both Corner Panel Brackets to (031) Door Wall Window Panel with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 3.4 and 3.5) F: Repeat steps A & B for the second (030) Narrow Window Panel. Fig. 3.4 x 2 per bracket Fig. 3.5 Corner Panel Bracket Notice ends are flush to Door Panel and Narrow Panels Hardware Wood Parts Door Wall Window Panel FSC 1-1/4 x 38-1/2 x 54-1/8” #12 x 3/4” Pan Screw support@cedarsummitplay.com...
  • Page 34 Step 3: Door Side Wall Panel Assembly Part 3 Note: Make sure both panels are square and flush to each other. (fig. 3.8) G: Pre-drill with a 3/16” drill bit, then fasten the (030) Narrow Window Panels to the (031) Door Wall Window Panel with 2 (WL5) 1/4 x 2-1/2” Wafer Lags per (030) Narrow Window Panel. (fig. 3.6 and 3.7) Fig. 3.6 Fig. 3.8 Fig. 3.7 Hardware 1/4 x 2-1/2” Wafer Lag support@cedarsummitplay.com...
  • Page 35 Step 4: Swing Side Wall Panel Assembly Part 1 A: Place 2 (030) Narrow Window Panels on the ground as shown in fig. 4.1 and 4.2. B: Attach the bottom Corner Panel Brackets flush to the grooved edge of each panel with 2 (S8) #12 x 3/4” Pan Screws per bracket, as shown in fig. 4.1, 4.2 and 4.3. C: Measure 97-3/4” from the bottom of each panel and attach the top Corner Panel Brackets with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 4.1 and 4.2) Note: Top of Corner Panel Bracket must sit at 97-3/4” Inside View Fig. 4.1 97 3/4” Fig. 4.2 Left Bottom Right Fig. 4.3 Corner Panel Bracket Notice this edge is tight and flush against corner. Hardware Other Parts Wood Parts 4 x Corner Panel Bracket #12 x 3/4”...
  • Page 36 Step 4: Swing Side Wall Panel Assembly Part 2 D: Lay (040) SW Side Panel on the ground then with a helper hold 1 (030) Narrow Window Panel up against the edge of (040) SW Side Panel so the bottom edges are flush and the Corner Panel Bracket is flush to the grooved edges of (040) SW Side Panel. (fig. 4.4 and 4.5) E: Attach both Corner Panel Brackets to (040) SW Side Panel with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 4.4 and 4.5) F: Repeat steps A & B for the second (030) Narrow Window Panel. Fig. 4.4 Fig. 4.5 Corner Panel Bracket Notice ends are flush and tight to SW Side and Narrow Panels. Hardware Wood Parts #12 x 3/4” Pan Screw SW Side Panel FSC 1-1/4 x 38-1/2 x 103” support@cedarsummitplay.com...
  • Page 37 Step 4: Swing Side Wall Panel Assembly Part 3 G: Pre-drill with a 3/16” drill bit, then fasten the (030) Narrow Window Panels to the (040) SW Side Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per (030) Narrow Window Panel. (fig. 4.6 and 4.7) Fig. 4.6 Bottom Flush Fig. 4.7 Example of Angle Hardware 1/4 x 2-1/2” Wafer Lag support@cedarsummitplay.com...
  • Page 38 Step 4: Swing Side Wall Panel Assembly Part 4 H: Install 6 - 5/16” t-nuts in both (041) Wall Ties and both (042) Long Wall Ties as shown in fig. 4.8 and 4.9. I: Install 4 - 5/16” t-nuts in both (043) Joist Sides on the long flat side as shown in fig. 4.10. Fig. 4.8 67-1/2” 5/16” T-Nut Fig. 4.9 68-3/4” 5/16” T-Nut Fig. 4.10 5/16” T-Nut Hardware Wood Parts 32 x 5/16 T-Nuts Wall Tie FSC 5/4 x 4 x 67-1/2” Long Wall Tie FSC 5/4 x 4 x 68-3/4” Joist Side FSC 2 x 4 x 70-15/16”...
  • Page 39 Step 4: Swing Side Wall Panel Assembly Part 5 J: Starting at the bottom of the Swing Side Wall Panel Assembly, loosely attach both (041) Wall Ties to (030) Narrow Window Panels, making sure the t-nuts are facing inward (fig. 4.12), with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) per board, as shown in fig. 4.11 and 4.13. K: Noticing the angled edges of (043) Joist Sides face towards (030) Narrow Window Panels and the t-nuts are facing inwards, loosely attach both (043) Joist Sides to the (030) Narrow Window Panels with 2 (WB8) 5/16 x 2-3/8” Wafer Bolts (with flat washer) per board, as shown in fig. 4.11. L: Loosely attach both (042) Long Wall Ties to the tops of (030) Narrow Window Panels, with t-nuts facing inwards, using 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) per board, as shown in fig. 4.11. Fig. 4.12 Notice angles converge at centre Fig. 4.11 Notice T-Nuts are facing inward Fig. 4.13 with 5/16” Flat Washers Bottom 5/16” Flat Washer Hardware 5/16 x 2-3/8” Wafer Bolt (5/16” flat washer) 5/16 x 2-1/8”...
  • Page 40 Step 5: Join Door Wall and Swing Wall Assemblies Part 1 A: With at least two helpers lift the Door Wall Assembly, as shown in fig. 5.1 and 5.2. B: With at least two helpers lift the Swing Wall Assembly so it faces the Door Wall Assembly and slide both assemblies together so the (042) Long Wall Ties are flush to the ends of the (030) Narrow Window Panels of the Door Wall Side, as shown in fig. 5.3, 5.4 and 5.5. Fig. 5.2 Flush to this corner. Door Wall Assembly Fig. 5.5 Fig. 5.1 Fig. 5.4 Fig. 5.3 Swing Wall Assembly support@cedarsummitplay.com...
  • Page 41 Step 5: Join Door Wall and Swing Wall Assemblies Part 2 C: Loosely attach both (041) Wall Ties and both (042) Long Wall Ties to (030) Narrow Window Panels with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) per board, as shown in fig. 5.6, 5.7 and 5.8. D: Loosely attach both (043) Joist Sides to (030) Narrow Window Panels with 2 (WB8) 5/16 x 2-3/8” Wafer Bolts (with flat washer) per board, as shown in fig. 5.6 and 5.7. Fig. 5.6 Fig. 5.7 Door Wall Side with 5/16” Flat Washer with 5/16” Flat Washer with 5/16” Flat Washer Door Side View Fig. 5.8 5/16” Flat Washer Hardware 5/16 x 2-1/8” Wafer Bolt (5/16”...
  • Page 42 Step 6: Front Wall Assembly Part 1 A: Fit 1 (060) Half Panel in between the Swing and Door Wall Assemblies on the front side so the open bolt holes are closer to the ground. Loosely fasten to the (060) Half Panel to (041) Wall Tie with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with 5/16” flat washer - t-nuts previously installed). (fig. 6.1, 6.2 and 6.3). Fig. 6.2 Door Wall Swing Wall Front Fig. 6.1 Fig. 6.3 Notice hole in Half Panel is towards ground. 5/16” Flat Washer Wood Parts Hardware 5/16 x 2-1/8” Wafer Bolt Half Panel FSC 1-1/4 x 26-7/16 x 36” (5/16”...
  • Page 43 Step 6: Front Wall Assembly Part 2 B: At the top of the assembly, above the (060) Half Panel, place (061) Transom Panel Front between Swing and Door Wall Assemblies so the bolt holes are at the bottom of the panel. Loosely attach to (042) Long Wall Tie with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with 5/16” flat washer - t-nuts previously installed). (fig. 6.4 and 6.5). Fig. 6.4 Front Fig. 6.1 Notice hole is at bottom of the Transom Panel Front. Fig. 6.5 5/16” Flat Washer Wood Parts Hardware 5/16 x 2-1/8” Wafer Bolt Transom Panel Front FSC 1-1/4 x 13-1/2 x 35-7/8” (5/16” flat washer) support@cedarsummitplay.com...
  • Page 44 Step 6: Front Wall Assembly Part 3 C: Make sure the assembly is on level ground and that the (030) Narrow Window Panels are square and tight to (060) Half Panel and (061) Transom Panel Front. D: Tighten all 16 Wafer Bolts on the front side as shown in fig. 6.6. Fig. 6.6 Tighten all Wafer Bolts of Front Assembly support@cedarsummitplay.com...
  • Page 45 Step 6: Front Wall Assembly Part 4 E: On the inside of the assembly attach (060) Half Panel to each (030) Narrow Window Panel using 2 Flat Panel Brackets with 4 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 6.7) Bracket can not be raised above the top of the Half Panel. Flat Panel Bracket Fig. 6.7 S8 x 4 Flat Panel Bracket Front Side Inside View Hardware Other Parts #12 x 3/4” Pan Screw 2 x Flat Panel Bracket support@cedarsummitplay.com...
  • Page 46 Step 7: Back Wall Assembly Part 1 A: Place 1 (060) Half Panel in between the Swing and Door Wall Assemblies on the back side so the open bolt holes are closer to the ground. Loosely fasten (060) Half Panel to (041) Wall Tie with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with 5/16” flat washer - t-nuts previously installed). (fig. 7.1, 7.2 and 7.3). Fig. 7.2 Swing Wall Door Wall Back Fig. 7.3 Fig. 7.1 5/16” Flat Washer Hardware Wood Parts 5/16 x 2-1/8” Wafer Bolt (5/16” flat washer) Half Panel FSC 1-1/4 x 26-7/16 x 36” support@cedarsummitplay.com...
  • Page 47 Step 7: Back Wall Assembly Part 2 B: At the top of the assembly, above the (060) Half Panel, place (070) Transom Panel Back between Swing and Door Wall Assemblies so the bolt holes are at the top of the panel. Loosely attach to (042) Long Wall Tie with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with 5/16” flat washer - t-nuts previously installed). (fig. 7.4 and 7.5). Fig. 7.4 Fig. 7.5 5/16” Flat Washer Hardware Wood Parts 5/16 x 2-1/8” Wafer Bolt (5/16” flat washer) Transom Panel Back FSC 1-1/4 x 13-1/2 x 35-7/8” support@cedarsummitplay.com...
  • Page 48 Step 7: Back Wall Assembly Part 3 C: Make sure the (030) Narrow Window Panels are square and tight to (060) Half Panel and (070) Transom Panel Back. D: Tighten all 16 Wafer Bolts on the back side as shown in fig. 7.6. Fig. 7.6 Tighten all Wafer Bolts on Back Assembly support@cedarsummitplay.com...
  • Page 49 Step 7: Back Wall Assembly Part 4 E: On the inside of the assembly attach (060) Half Panel to each (030) Narrow Window Panel using 2 Flat Panel Brackets with 4 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 7.7) Bracket cannot be raised above the top of the Half Panel. Fig. 7.7 Flat Panel Bracket Flat Panel Bracket Inside View Hardware Other Parts 2 x Flat Panel Brackets #12 x 3/4” Pan Screw support@cedarsummitplay.com...
  • Page 50 Step 7: Back Wall Assembly Part 5 F: On the inside of the assembly attach (070) Transom Panel Back to each (030) Narrow Window Panel using 2 Flat Panel Brackets with 4 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 7.8) Fig. 7.8 Flat Panel Bracket Inside Fort View Hardware Other Parts 2 x Flat Panel Brackets #12 x 3/4” Pan Screw support@cedarsummitplay.com...
  • Page 51 Step 8: Slidenest Assembly Part 1 A: Place (080) Slidenest Joist flat on level ground. Using 2 (S20) #8 x 1-3/8” Wood Screws per side attach 1 (081) Crowsnest Post to each side of the joist so the angled edges of the joist are tight to each post. (fig. 8.1 and 8.2) Note: The distance between posts should be 25-3/4” (fig. 8.1) Note: Do no allow more than a 1mm gap between (080) Slidenest Joist and (081) Crowsnest Post. (fig. 8.2) Fig. 8.2 Minimum Gap 1 mm allowed Fig. 8.1 25-3/4” Inside View Flush Flat on ground Hardware Wood Parts #8 x 1-3/8” Wood Screw Crowsnest Post FSC 1-1/2 x 3 x 31-7/8” Slidenest Joist FSC 2 x 4 x 29-3/4”...
  • Page 52 Step 8: Slidenest Assembly Part 2 B: Attach (082) Slidenest Assembly Right and (083) Slidenest Assembly Left to each (081) Crowsnest Post using 2 (S15) #8 x 1-3/4” Wood Screws per side. Make sure the staples are towards the bottom of the assembly (fig. 8.3 and 8.4) Top View Fig. 8.4 Fig. 8.3 Outside View Notice staples towards bottom. Hardware Wood Parts #8 x 1-3/4” Wood Screw Slidenest Assembly Right FSC 2-3/16 x 5-1/4 x 7-17/32” Slidenest Assembly Left FSC 2-3/16 x 5-1/4 x 7-17/32” support@cedarsummitplay.com...
  • Page 53 Step 8: Slidenest Assembly Part 3 C: Flush to the top of each (081) Crowsnest Post attach 1 (084) Slidenest L&R with 2 (S15) #8 x 1-3/4” Wood Screws per side. (fig. 8.5 and 8.6) Make sure to maintain the proper orientation as shown in fig. 8.7. Fig. 8.5 Fig. 8.7 Flush Top View Fig. 8.6 Flush Hardware Wood Parts #8 x 1-3/4” Wood Screw Slidenest L&R FSC 5/4 x 5 x 7” support@cedarsummitplay.com...
  • Page 54 Step 8: Slidenest Assembly Part 4 D: Make sure the Slidenest Assembly is square then attach (085) Slidenest Top to each (081) Crowsnest Post with 4 (S15) #8 x 1-3/4” Wood Screws. Maintain the 25-3/4” distance between posts. (fig. 8.8) Note: The angled edges of (085) Slidenest Top should face out and flush to the outside edges of each (084) Slidenest L&R. (fig. 8.9) Fig. 8.8 25-3/4” Assembly must be square prior to attachment. Outside View Flush Fig. 8.9 Angled edge faces out Inside View Flush Hardware Wood Parts #8 x 1-3/4” Wood Screw Slidenest Top FSC 5/4 x 5 x 31-3/4” support@cedarsummitplay.com...
  • Page 55 Step 8: Slidenest Assembly Part 5 E: From inside the assembly place (086) Short Floor Joist in the centre and flush to the top of (080) Slidenest Joist. (fig. 8.10) F: From outside the assembly pre-drill with a 1/8” drill bit then attach (080) Slidenest Joist to (086) Short Floor Joist with 2 (S4) #8 x 3” Wood Screws. (fig. 8.10) Fig. 8.10 Inside View Flush Hardware Wood Parts #8 x 3” Wood Screw Short Floor Joist 2 x 4 x 5-1/4” support@cedarsummitplay.com...
  • Page 56 Step 9: Attach Slidenest Assembly to Fort Part 1 A: With a helper place the Slidenest Assembly against the front of the fort so (086) Short Floor Joist is tight to and flush to the top of (043) Joist Side. Pre-drill with a 1/8” drill bit then attach (043) Joist Side to (086) Short Floor Joist with 2 (S4) #8 x 3” Wood Screws. (fig. 9.1, 9.2 and 9.3) Fig. 9.2 Fig. 9.1 Inside View Fig. 9.3 Outside View Front Flush Hardware #8 x 3” Wood Screw support@cedarsummitplay.com...
  • Page 57 Step 9: Attach Slidenest Assembly to Fort Part 2 B: Make sure (082) Slidenest Assembly Right and (083) Slidenest Assembly Left are tight and flush to (030) Narrow Window Panels (fig. 9.4). C: Attach (082) Slidenest Assembly Right and (083) Slidenest Assembly Left to (030) Narrow Window Panels using 2 (S15) #8 x 1-3/4” Wood Screws per board. (fig. 9.5) D: Attach both (084) Slidenest L&R to (030) Narrow Window Panels using 1 (S15) #8 x 1-3/4” Wood Screws per board. (fig. 9.5) Fig. 9.4 Top View Tight and flush Fig. 9.5 Hardware #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 58 Step 9: Attach Slidenest Assembly to Fort Part 3 E: From inside the fort pre-drill with a 1/8” drill bit then attach each (084) Slidenest L&R to (030) Narrow Window Panels using 1 150 Bracket with 4 (S8) #12 X 3/4” Pan Screws per side. (fig. 9.6 and 9.7) Fig. 9.7 x 4 per bracket Inside View Fig. 9.6 Bracket Hardware Other Parts #12 x 3/4” Pan Screw 2 x 150 Bracket support@cedarsummitplay.com...
  • Page 59 Step 10: Crowsnest Assembly Part 1 A: On the Door Wall Side fit (100) Crowsnest Assembly Right and (101) Crowsnest Assembly Left tight to and flush to the tops of each (043) Joist Side and are tight to (030) Narrow Window Panels, as shown in fig. 10.2. Attach each assembly to (043) Joist Side with 2 (S15) #8 x 1-3/4” Wood Screws per assembly, as shown in fig. 10.1 and 10.2. Fig. 10.1 Notice the Crowsnest Door Wall Side Assembly is tight to Joist Fig. 10.2 Sides and angled edge is connecting to the Joist. Notice Crowsnest Assembly end is tight to Narrow Window Panel. Wood Parts Hardware #8 x 1-3/4” Wood Screw Crowsnest Assembly Left FSC 2-3/16 x 5-1/4 x 10-1/4” Crowsnest Assembly Right FSC 2-3/16 x 5-1/4 x 10-1/4”...
  • Page 60 Step 10: Crowsnest Assembly Part 2 B: Attach 1 (081) Crowsnest Post to each (100) Crowsnest Assembly Right and (101) Crowsnest Assembly Left with 2 (S15) #8 x 1-3/4” Wood Screws per post. The bottom of the posts should be flush to the bottoms of the assemblies. (fig. 10.3 and 10.4) C: Make sure the distance between (081) Crowsnest Posts is 25-1/2” then attach (102) Crowsnest Centre to each post with 4 (S15) #8 x 1-3/4” Wood Screws. The bottom of the (102) Crowsnest Centre should be flush to the bottom of each post. (fig. 10.3 and 10.4) Note: The orientation of the (081) Crowsnest Posts to the (102) Crowsnest Centre. (fig. 10.5) Fig. 10.4 Lower View Fig. 10.5 Notice Flush 25-1/2” Top View Fig. 10.3 Post and Centre are Notice holes are flush at bottom. towards the ground. Hardware Wood Parts Wood Parts #8 x 1-3/4” Wood Screw Crowsnest Centre FSC 5/4 x 6 x 30-1/2”...
  • Page 61 Step 10: Crowsnest Assembly Part 3 D: Attach 1 (103) Crowsnest R&L to each (081) Crowsnest Post with 2 (S15) #8 x 1-3/4” Wood Screws per post and to (030) Narrow Panels with 1 (S15) #8 x 1-3/4” Wood Screw per panel. Each (103) Crowsnest R&L should be flush to the inside ends of the panels and flush to the peaked edge of the posts. (fig. 10.6) Note: The distance between (081) Crowsnest Posts should be maintained at 25-1/2”. Fig. 10.6 Flush to Narrow Walls. Flush to Post. Hardware Wood Parts #8 x 1-3/4” Wood Screw Crowsnest R&L FSC 5/4 x 5 x 10-1/4” support@cedarsummitplay.com...
  • Page 62 Step 10: Crowsnest Assembly Part 4 E: Flush to the top of each (081) Crowsnest Post and tight to (103) Crowsnest R&L, attach (104) Crowsnest Top with 4 (S15) #8 x 1-3/4” Wood Screws. (fig. 10.7 and 10.8) F: From inside the fort pre-drill with a 1/8” drill bit then attach each (103) Crowsnest R&L to (030) Narrow Panels using 1 150 Bracket with 4 (S8) #12 X 3/4” Pan Screws per side. (fig. 10.9) Fig. 10.9 150 Bracket Fig. 10.7 Fig. 10.8 Flush and tight Hardware Other Parts Wood Parts #8 x 1-3/4” Wood Screw 2 x 150 Bracket Crowsnest Top FSC 5/4 x 5 x 30-1/2” #12 x 3/4”...
  • Page 63 Step 11: Swing Wall Assembly Part 1 Keep all bolts loose in this step. A: Loosely attach (110) Ground SW to the bottom of (040) SW Side Panel using 4 (G8) 5/16 x 2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 11.1, 11.2 and 11.3) B: At each end of (110) Ground SW loosely attach 1 (111) Diagonal with 1 (G8) 5/16 x 2” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 11.2) Fig. 11.2 Fig. 11.1 5/16” T-nut 5/16” Flat Washer 5/16” T-nut 5/16” Lock Washer 5/16” Flat Washer 5/16” Lock Fig. 11.3 Washer Hardware Wood Parts Diagonal FSC 2 x 3 x 42-1/4” 5/16 x 2”...
  • Page 64 Step 11: Swing Wall Assembly Part 2 C: Pre-drill pilot holes with a 3/16” drill bit then attach (111) Diagonal to (030) Narrow Window Panels with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer) per diagonal. (fig. 11.4) D: Tighten all 6 (G8) 5/16 x 2” Hex Bolts from Step 11 A and B. Fig. 11.4 1/4” Flat Washer Hardware 1/4 x 2-1/2” Wafer Lag (1/4” flat washer) support@cedarsummitplay.com...
  • Page 65 Step 11: Swing Wall Assembly Part 3 E: In the opening of (040) SW Side Panel attach (112) SW Table Top, tight to the corner of the panels, with 3 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 11.5 and 11.6. F: Attach (113) SW Wall to (040) SW Side Panel in the location shown in fig. 11.5, using the bolt holes as a guide, with 4 (G21) 5/16 x 3-3/4” Hex Bolts (with lock washer, flat washer and t-nut). Make sure bolts are tight. (fig. 11.7) Fig. 11.6 Fig. 11.5 Fig. 11.7 5/16” T-nut 5/16” Flat 5/16” Lock Washer Washer Hardware Wood Parts SW Table Top FSC 5/4 x 3 x 34-1/4” 5/16 x 3-3/4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut) SW Wall FSC 4 x 4 x 41”...
  • Page 66 Step 12: Install Fort Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 4 places shown in fig. 12.1 drive the Rebar Ground Stakes 13” into the ground against (041) Wall Ties and (111) Diagonal. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. B: Attach ground stakes to (041) Wall Ties and (111) Diagonals using 1 (S7) #12 x 2” Pan Screw per ground stake as shown in fig. 12.2 and 12.3. C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint. Warning! To prevent tipping and avoid potential injury, stakes must be driven 13” into ground. Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines.
  • Page 67 Step 13: Chalk Wall Assembly Part 1 A: Place (130) Chalk Table Top on top of (060) Half Panel at the front of the assembly, so it is tight to the Door Wall Side (030) Narrow Window Panel. Attach (130) Chalk Table Top to (060) Half Panel with 4 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 13.1 and 13.2. Notice the orientation of the cut out section in (130) Chalk Table Top. B: Place (131) Chalkwall Upright in the cut out section of (130) Chalk Table Top so it sits tight to the top of (060) Half Panel and in front of (043) Joist Side. Attach (131) Chalkwall Upright to (130) Chalk Table Top with 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 13.3) Fig. 13.1 Fig. 13.2 Tight at this Corner Front Door Wall Side Fig. 13.3 Inside view Front Tight Hardware Wood Parts...
  • Page 68 Step 13: Chalk Wall Assembly Part 2 C: On the front of the assembly, tight to the bottom of the Sidenest Assembly, attach (132) Arch Lintel to both (030) Narrow Window Panels with 4 (S15) #8 x 1-3/4” Wood Screws. (fig. 13.4) D: Make sure there is a 9-1/4” distance between the Door Wall Side (030) Narrow Window Panel and (131) Chalkwall Upright (fig.13.4), then attach (132) Arch Lintel to (131) Chalkwall Upright with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 13.5) Slidenest Assembly Fig. 13.4 Tight 9-1/4” Fig. 13.5 Door Wall Side Hardware Wood Parts #8 x 1-3/4” Wood Screw Arch Lintel FSC 5/4 x 4 x 39” support@cedarsummitplay.com...
  • Page 69 Step 13: Chalk Wall Assembly Part 3 E: From inside the assembly place the Spin Chalk Sign in the opening between the Doorwall Side (030) Narrow Window Panel and (131) Chalkwall Upright so it sits tight to the top of (130) Chalk Table Top. (fig. 13.6) F: Attach Spin Chalk Sign to (030) Narrow Window Panel and (131) Chalkwall Upright with 6 (S10) #8 x 1” Pan Screws. (fig. 13.6) Fig. 13.6 Spin Chalk Sign Sign tight to Table Top. Inside Fort View Hardware Other Parts #8 x 1” Pan Screw 1 x Spin Chalk Sign support@cedarsummitplay.com...
  • Page 70 Step 14: Door Assembly Part 1 A: On the inside of the assembly attach (140) Door Bottom to the bottom of (031) Door Wall Window Panel with 8 (S15) #8 x 1-3/4” Wood Screws, as shown in fig. 14.1 and 14.2. Fig. 14.1 Fig. 14.2 Wood Parts Hardware Door Bottom FSC 1 x 4 x 35-1/2” #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 71 Step 14: Door Assembly Part 2 B: On the inside of (141) Door Window Panel, measure 18-1/2” up from the bottom and attach Catch Plate using 2 (S18) #6 x 1” Wood Screws. (fig.14.3 and 14.4) C: On the inside of (141) Door Window Panel next to the Catch Plate attach 1 Door Handle using 2 (S13) #6 x 5/8” Pan Screws. (fig. 14.3 and 14.4) Fig. 14.3 Fig. 14.4 Catch Plate 18-1/2” Inside View Door Handle Other Parts Wood Parts Hardware #6 x 1” Wood Screw Door Window Panel FSC 1-1/4 x 16-3/4 x 44-7/16” 1 x Door Handle #6 x 5/8”...
  • Page 72 Step 14: Door Assembly Part 3 D: On the outside of the (141) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig.14.5) E: Attach 2 Door Hinges on the outside of the (141) Door Window Panel on the opposite side from the Door Handle. Judge spacing based on fig. 14.5. Use 3 (S13) # 6 x 5/8” Pan Screws per Hinge. Note: Hinge stops must be tight to (141) Door Window Panel. (fig. 14.6) Fig. 14.5 Fig. 14.6 Top View 1/2” Hinge Stop Outside View Hardware Other Parts 1 x Door Handle #6 x 5/8” Pan Screw 2 x Door Hinge support@cedarsummitplay.com...
  • Page 73 Step 14: Door Assembly Part 4 F: In the notched out opening of (142) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 14.7) Important: Use a hand held screw driver and DO NOT over tighten. G: In the opening for the door, measure 5/8” from the top of Door Wall Panel bottom and maximum 9/16” from (030) Narrow Panel on the Door Hinge side and attach the remaining side of the hinges to (030) Narrow Window Panel using 3 (S13) #6 x 5/8” Pan Screws per hinge. (fig. 14.8) H: On the inside of the assembly, attach (142) Door Stop to (031) Door Wall Window Panel with 3 (S15) #8 x 1-3/4” Wood Screws, making sure (142) Door Stop overhangs (031) Door Wall Window Panel by 1” and is in position to receive the Catch Plate. (fig. 14.9 and 14.10). Fig. 14.8 Fig. 14.7 Magnetic Catch 5/8” 9/16” 1” Fig. 14.10 Fig. 14.9 Door Wall Panel bottom Side View Wood Parts Hardware Other Parts...
  • Page 74 Step 15: Attach Roof Gusset and Table Top A: Centred and flush to the top of (070) Transom Panel Back attach (150) Roof Gusset with 2 (S15) #8 x 1-3/4” Wood Screws. The side that measures 1-1/4” sits against (070) Transom Panel Back and 1-3/4 “ side faces out. (fig. 15.1 and 15.2) B: Place (151) Table Top on top of (060) Half Panel at the back of the assembly, so the notches are tight to (030) Narrow Window Panels. Attach (151) Table Top to (060) Half Panel with 4 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 15.1 and 15.3. Fig. 15.3 Fig. 15.1 Back 1-1/4” Side against panel Fig. 15.2 Flush Wood Parts Hardware Table Top FSC 5/4 x 4 x 39” #8 x 1-3/4” Wood Screw Roof Gusset FSC 1-1/4 x 1-1/4 x 10”...
  • Page 75 Step 16: Attach Floor Joists and Gussets Part 1 A: With one person inside the assembly line 2 (160) Joists up to the pilot holes on the (040) SW Side Panel. Make sure the distance between the 2 boards is 15” and the tops of the joists are flush to the top of the panel board, then attach to (040) SW Side Panel with 2 (S4) #8 x 3” Wood Screws per joist. (fig. 16.1 and 16.2) B: Attach both (043) Joist Sides to (040) SW Side Panel with 2 (S4) #8 x 3” Wood Screws per joist. (fig. 16.1 and 16.2) Fig. 16.2 Parts removed for clarity. 15” Notice joists are (hidden behind panel) flush to top edge. Fig. 16.1 Swing Side Wall Hardware Wood Parts #8 x 3” Wood Screw Joist FSC 2 x 4 x 76-11/16” support@cedarsummitplay.com...
  • Page 76 Step 16: Attach Floor Joists and Gussets Part 2 C: Line the 2 (160) Joists up to the pilot holes on the (102) Crowsnest Centre on the Door Wall Side, maintaining the distance between the 2 boards of 15”. The joists should rest on (031) Door Wall Window Panel. (fig. 16.3 and 16.4) D: Attach joists to (102) Crowsnest Centre with 2 (S4) #8 x 3” Wood Screws per joist. (fig. 16.4) Fig. 16.3 Door Wall Side Fig. 16.4 15” Hardware #8 x 3” Wood Screw support@cedarsummitplay.com...
  • Page 77 Step 16: Attach Floor Joists and Gussets Part 3 E: To the bottom of each (160) Joist, on the Door Wall Side, attach 1 (161) Gusset with 1 (S4) #8 x 3” Wood Screw per gusset, as shown in fig. 16.5. F: From inside the assembly, attach (161) Gussets to (031) Door Wall Window Panel with 1 (S3) #8 x 2-1/2” Wood Screw and 1 (S15) #8 x 1-3/4” Wood Screw per gusset. Make sure the gussets are aligned to the pilot holes. (fig. 16.6) Fig. 16.5 Door Wall Side Outside Fort View Fig. 16.6 Inside Fort View Wood Parts Hardware Gusset FSC 1-1/4 x 4-1/2 x 8” #8 x 3” Wood Screw #8 x 1-3/4”...
  • Page 78 Step 17: Floor Board Assembly Part 1 A: Place 2 (170) Angle Floors on the (043) Joist Sides, (160) Joists and (080) Slidenest Joist. These boards should be tight to (081) Crowsnest Posts and (082) and (083) Slidenest Assemblies Right and Left. (fig. 17.1 and 17.2) B: Tight to the outside of each (170) Angle Floor place 1 (171) Floor, as shown in fig. 17.1. These boards should be tight and flush to the inside corner of (030) Narrow Window Panels. (fig. 17.2) C: Attach both boards to the joists with 7 (S20) #8 x 1-3/8” Wood Screws in the (170) Angle Floors and 6 (S20) #8 x 1-3/8” Wood Screws in the (171) Floors. (fig. 17.2) Top View Fig. 17.1 Tight Door Wall Side Tight x 26 Notice tight to corner. Fig. 17.2 Parts removed for clarity. Back View Door Side Wood Parts Hardware Floor FSC 1 x 6 x 38-1/2” 26 x #8 x 1-3/8”...
  • Page 79 Step 17: Floor Board Assembly Part 2 D: On the inside of each (170) Angle Floor place 1 (172) Slidenest Floor and then evenly space 3 (173) Slidenest Floors in between the 2 (172) Slidenest Floors. (fig. 17.3) E: On the Swing Side Wall place and evenly space 2 (171) Floors next to the already placed (171) Floor. (fig. 17.3) F: On the Door Wall Side place (174) Crowsnest Floor tight to each (081) Crowsnest Post. Then evenly space (175) Crowsnest Floor and the 2 remaining (171) Floors. (fig. 17.3) Note: Some boards may be tight to each other and some may have a small space between them. Top View Fig. 17.3 Swing Side Wall Tight to posts. Wood Parts Crowsnest Floor FSC 1 x 5 x 34-1/4” Crowsnest Floor FSC 1 x 5 x 38-1/2” Slidenest Floor FSC 1 x 6 x 45”...
  • Page 80 Step 17: Floor Board Assembly Part 3 G: Attach all unfastened floor boards to joists with (S20) #8 x 1-3/8” Wood Screws. (fig. 17.4, 17.5 and 17.6) Fig. 17.4 Fig. 17.6 Fig. 17.5 Note: Some boards were removed for clarity. Door Wall Side Hardware 71 x #8 x 1-3/8” Wood Screw support@cedarsummitplay.com...
  • Page 81 Step 18: Attach Wall Boards to Slidenest Assembly A: Tight to each (081) Crowsnest Post and tight to the floor boards attach 2 (180) Wall Boards to (082) and (083) Slidenest Assemblies Right and Left and both (084) Slidenest L&R with 4 (S20) #8 x 1-3/8” Wood Screws per wall board. (fig. 18.1 and 18.2) Fig. 18.1 Fig. 18.2 x 4 per board Tight - No Gap Left Side Right Side Inside Fort View Tight Tight Wood Parts Hardware #8 x 1-3/8” Wood Screw Wall Board FSC 1 x 4 x 26-1/2” support@cedarsummitplay.com...
  • Page 82 Step 19: Attach Wall Boards to Crowsnest Assembly Part 1 A: On the Door Wall Side evenly space 2 (180) Wall Boards between each (030) Narrow Window Panel and (081) Crowsnest Post and tight to the Crowsnest floor boards then attach to (100) and (101) Crowsnest Assemblies Right and Left and both (103) Crowsnest R&L with 4 (S20) #8 x 1-3/8” Wood Screws per wall board. (fig. 19.1, 19.2 and 19.3) B: Measure 10-5/8” from (081) Crowsnest Post and attach (190) Centre Wall Board to (102) Crowsnest Centre and (104) Crowsnest Top with 4 (S20) #8 x 1-3/8” Wood Screws. (190) Centre Wall Board should be tight to (174) Crowsnest Floor. (fig. 19.2) Fig. 19.1 Fig. 19.2 Door Wall Side x 4 per board 10-5/8” Evenly space in opening. Inside View Fig. 19.3 Wood Parts Hardware Wall Board FSC 1 x 4 x 26-1/2” 12 x #8 x 1-3/8”...
  • Page 83 Step 19: Attach Wall Boards to Crowsnest Assembly Part 2 C: Centre (191) Steering Wheel Dash on (104) Crowsnest Top and (190) Centre Wall Board then attach to (104) Crowsnest Top with 2 (S3) #8 x 2-1/2” Wood Screws and to (190) Centre Wall Board with 2 (S20) #8 x 1-3/8” Wood Screws as shown in fig. 19.4. D: Measure 3-1/4” from each (081) Crowsnest Post and attach 2 (192) Wall Boards, between (081) Crowsnest Posts and (190) Centre Wall Board, tight to (174) Crowsnest Floor, with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 19.4) Fig. 19.4 3-1/4” Inside Fort View Hardware Wood Parts #8 x 1-3/8” Wood Screw Steering Wheel Dash FSC 5/4 x 5 x 12-1/8” Wall Board FSC 1 x 5 x 26-1/2” #8 x 2-1/2”...
  • Page 84 Step 20: Attach Steering Wheel A: Pre-drill with a 1/8” drill bit, then attach Steering Wheel to (190) Centre Wall Board and (191) Steering Wheel Dash with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer). (fig. 20.1 and 20.2) Fig. 20.2 5/16” Flat Washer 5/16” Flat Steering Wheel Washer Fig. 20.1 Inside Fort View Hardware Other Parts 1 x Steering Wheel 1/4 x 2-1/2” Wafer Lag (5/16” flat washer) support@cedarsummitplay.com...
  • Page 85 Step 21: Attach Telescope A: On the Swing Side Wall, as shown in fig. 21.1, attach Telescope to (040) SW Side Panel with 2 (S15) #8 x 1-3/4” Wood Screws. Make sure the Telescope is tight to the corner of the panel. (fig. 21.2) Telescope Fig. 21.2 IMPORTANT! Must be tight to panel. Fig. 21.1 Inside Fort View Swing Side Wall Hardware Other Parts #8 x 1-3/4” Wood Screw 1 x Telescope support@cedarsummitplay.com...
  • Page 86 Step 22: Roof Support Assembly Part 1 A: Attach 1 (220) Roof Support to 1 (221) Roof Support Left at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 22.1) B: Place (222) Gable Bottom on (220) Roof Support and (221) Roof Support Left so it is flush to the outside edges of the supports. In the bolt holes tap in 2 - 5/16” t-nuts. (fig. 22.2) C: Flip the assembly over so the large counter sunk holes are facing up. Attach (222) Gable Bottom to (220) Roof Support and (221) Roof Support Left with 2 (G8) 5/16 x 2” Hex Bolts (with lock washer and flat washer). (fig. 22.3) Repeat to make 2 assemblies. Fig. 22.1 Fig. 22.2 Flush 5/16” T-Nut 5/16” T-Nut Fig. 22.3 5/16” Lock Washer 5/16” Flat Washer Notice large holes facing out. 5/16” Lock Washer 5/16” Flat Washer Wood Parts Hardware #8 x 3”...
  • Page 87 Step 22: Roof Support Assembly Part 2 D: Place (223) Sunburst on (222) Gable Bottom so it’s centre measures 16-1/2” from the centre of either bolt hole and it measures 1-1/4” from the bottom of (222) Gable Bottom. (fig. 22.4) E: Attach (223) Sunburst to (222) Gable Bottom with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 22.5) Repeat for both assemblies. 16-1/2” Fig. 22.4 Notice bolt side facing out. 1-1/4” Fig. 22.5 Wood Parts Hardware Sunburst FSC 5/4 x 6 x 10” #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 88 Step 22: Roof Support Assembly Part 3 F: Turn the assembly over and place (224) Centre Gable Board on (223) Sunburst, tight to the top of (222) Gable Bottom so the tip is centred at the peak of the Roof Support Assembly. (fig. 22.6) G: Place 1 (225) Gable Board A tight to each side of (224) Centre Gable Board so they are tight to the top of (222) Gable Bottom. (fig. 22.6) H: Attach (224) Centre Gable Centred Board, with 4 (S20) #8 x 1-3/8” Wood Screws, and both (225) Gable Board A’s, with 3 (S20) Fig. 22.6 #8 x 1-3/8” Wood Screws per board, to (223) Sunburst, (220) Roof Support and (221) Roof Support Left, as shown in fig. 22.7. Repeat for both assemblies. Tight Fig. 22.7 Wood Parts Hardware Gable Board A FSC 1 x 4 x 10-15/16” 20 x #8 x 1-3/8”...
  • Page 89 Step 23: Roof Assembly Part 1 A: Fit (230) Front Roof Panel to (231) Back Roof Panel so the back panel overlaps the front and the inside angle is square and tight. Attach panels together with 5 (S15) #8 x 1-3/4” Wood Screws. (fig. 23.1, 23.2 and 23.4) B: Attach (231) Back Roof Panel to (230) Front Roof Panel with 5 (S15) #8 x 1-3/4” Wood Screws. (fig. 23.3 and 23.4) Fig. 23.1 Fig. 23.2 Square, flush and tight IMPORTANT! Overlap back over front. Factory drilled holes in each roof panel. Fig. 23.4 Fig. 23.3 Wood Parts Hardware Front Roof Panel FSC 1-1/4 x 32-1/8 x 75” 10 x #8 x 1-3/4” Wood Screw Back Roof Panel FSC 1-1/4 x 32-1/8 x 75”...
  • Page 90 Step 23: Roof Assembly Part 2 C: Fit 1 (232) Transom Side on each side of the gap in (230) Front Roof Panel so the bottom is flush with the bottom of the panel and the notched edge of (232) Transom Side fits tight to the panel, as shown in fig. 23.5 and 23.6. D: Attach each (232) Transom Side to (230) Front Roof Panel with 2 (S3) #8 x 2-1/2” Wood Screws per board. (fig. 23.5 and 23.7) Fig. 23.6 Fig. 23.5 Tight Flush Fig. 23.7 Wood Screw Hardware Transom Side FSC 1-1/4 x 5-1/4 x 9-1/4” #8 x 2-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 91 Step 23: Roof Assembly Part 3 Note: Make sure there is a 1-1/4” gap from the outside edge of each (232) Transom Side to the outside edge of (233) Transom Roof. (fig. 23.9) E: Attach (233) Transom Roof flush to the outside edge of each (232) Transom Side and to (220) Front Roof Panel with 8 (S15) #8 x 1-3/4” Wood Screws, as shown in fig. 23.8 and 23.9. Fig. 23.8 Flush Note: Angled edge to this side. Fig. 23.9 Parts removed for clairty. 1-1/4” Wood Parts Hardware Transom Roof FSC 5/4 x 8 x 36” #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 92 Step 24: Attach Roof Support Assembly Part 1 A: From the outside, on the Door Wall Side, attach 1 Roof Support Assembly to the top of (030) Narrow Window Panels with 1 (S3) #8 x 2-1/2” Wood Screw per side. (fig. 24.1 and 24.2) Note: The long point of (222) Gable Bottom should be flush to the outside face of (030) Narrow Window Panels. (fig. 24.2 and 24.3) Roof Support Assembly Fig. 24.2 Fig. 24.1 Fig. 24.3 Flush Factory drilled hole. Door Wall Side Hardware #8 x 2-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 93 Step 24: Attach Roof Support Assembly Part 2 B: From inside the assembly, pre-drill with a 1/8” drill bit then attach (222) Gable Bottom to (042) Long Wall Ties using 2 Narrow Angle Brackets with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 24.4 and 24.5) Fig. 24.5 Narrow Angle Bracket Narrow Angle Bracket Example of Narrow Angle Bracket with screws Inside Fort View Fig. 24.4 Hardware Other Parts 2 x Narrow Angle Bracket #12 x 3/4” Pan Screw support@cedarsummitplay.com...
  • Page 94 Step 24: Attach Roof Support Assembly Part 3 C: From the outside, on the Swing Side Wall, attach 1 Roof Support Assembly to the top of (030) Narrow Window Panels with 1 (S3) #8 x 2-1/2” Wood Screw per side. (fig. 24.6 and 24.7) Note: The long point of (222) Gable Bottom should be flush to the outside face of (030) Narrow Window Panels. (fig. 24.6) Fig. 24.6 Flush to outside face Roof Support Assembly Fig. 24.7 Swing Side Wall Hardware #8 x 2-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 95 Step 24: Attach Roof Support Assembly Part 4 D: From inside the assembly, measure 9-3/4” from the inside of (030) Narrow Window Panel and place 1 Flat Panel Bracket against (040) SW Side Panel and (222) Gable Bottom. The top of the Flat Panel Bracket should measure 1-1/2” from the bottom of (222) Gable Bottom. Attach Flat Panel Bracket to (040) SW Side Panel and (222) Gable Bottom with 4 (S8) #12 x 3/4” Pan Screws as shown in fig. 24.8. E: Measure 13” from the first Flat Panel Bracket and place a second Flat Panel Bracket against (040) SW Side Panel and (222) Gable Bottom. The top of the Flat Panel Bracket should measure 1-1/2” from the bottom of (222) Gable Bottom. Attach Flat Panel Bracket to (040) SW Side Panel and (222) Gable Bottom with 4 (S8) #12 x 3/4” Pan Screws as shown in fig. 24.8. Fig. 24.8 Flat Panel Bracket Roof Support Assembly 1-1/2” 9-3/4” 13” Inside Fort View x 4 per bracket Hardware Other Parts 2 x Flat Panel Bracket #12 x 3/4” Pan Screw support@cedarsummitplay.com...
  • Page 96 Step 25: Attach Roof Assembly to Fort Part 1 A: With 2 people on the ground and at least 1 person in the fort, lift the Roof Assembly up and over the Back side of the fort. Guide the Roof Assembly onto the fort so it aligns with (061) Transom Panel Front. (fig. 25.1) B: Using the factory drilled holes as guides, attach (061) Transom Panel Front to (232) Transom Sides with 2 (S3) #8 x 2-1/2” Wood Screws then attach (233) Transom Roof to (061) Transom Panel Front with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 25.2) Back Fig. 25.1 Roof Assembly Front Align roof to Transom. Fig. 25.2 Factory drilled hole. Factory drilled hole. Hardware #8 x 1-3/4” Wood Screw #8 x 2-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 97 Step 25: Attach Roof Assembly to Fort Part 2 C: Attach (250) Trim Arch to (233) Transom Roof with 4 (S15) #8 x 1-3/4” Wood Screws. (fig. 25.3) Fig. 25.3 Wood Parts Hardware Trim Arch FSC 5/4 x 6 x 40-3/8” #8 x 1-3/4” Wood Screw support@cedarsummitplay.com...
  • Page 98 Step 25: Attach Roof Assembly to Fort Part 3 D: Make sure the Roof Assembly lays flat on each Roof Support Assembly and it overhangs both Roof Support Assemblies by 1-1/2”. (fig. 25.4) E: Using the factory drilled holes as a guide attach the Roof Assembly to the centre of the Roof Support Assemblies with 2 (S3) #8 x 2-1/2” Wood Screws per side, as shown in fig. 25.5 and 25.6. Roof Support Fig. 25.4 Assembly Roof Support Assembly 1-1/2” 1-1/2” Fig. 25.5 Fig. 25.6 Factory drilled hole Factory drilled hole Roof Support Assembly (hidden) Hardware #8 x 2-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 99 Step 25: Attach Roof Assembly to Fort Part 4 F: At each corner of the Roof Assembly, measure 5” up from the bottom and pre-drill pilot holes into the centre of the Roof Support Assemblies with a 1/8” drill bit. (fig. 25.7) G: Attach the Roof Assembly to the Roof Support Assemblies with 2 (S3) #8 x 2-1/2” Wood Screws per side, as shown in fig. 25.7. H: On the Back side of the fort, pre-drill pilot holes into the Roof Assembly, 3” on either side of the middle roof screw and 1-1/2” up from the bottom of the assembly as shown in fig. 25.8 and 25.9. Make sure to pre-drill into (150) Roof Gusset which is behind the Roof Assembly. Attach Roof Assembly to (150) Roof Gusset with 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 25.9) (one screw hidden at back) Fig. 25.7 5” Roof Support Assembly 5” 5” Front Fig. 25.8 3” This screw is on Fig. 25.9 centre of roof. 1-1/2” Back Hardware #8 x 2-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 100 Step 26: Attach Heavy T-Bracket to Fort A: Attach Heavy T-Bracket to (113) SW Wall using 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut). (fig. 26.1 and 26.2) Fig. 26.1 Swing Side Wall Fig. 26.2 5/16” Flat Washer 5/16” T-nut Heavy T-Bracket Hardware Other Parts 1 x Heavy T-Bracket 5/16 x 3” Wafer Bolt (5/16” flat washer, 5/16” t-nut) 100 support@cedarsummitplay.com...
  • Page 101 Step 27: Swing Beam Assembly A: Attach 6 Heavy Duty Swing Hangers to (270) Engineered SW Beam using 2 (G13) 5/16 x 6-1/8” Hex Bolt (with 2 flat washers, plastic formed washer and lock nut) per swing hanger, as shown in fig. 27.1. B: Attach 1 Quick Clip to each Heavy Duty Swing Hanger. (fig. 27.2) Fig. 27.1 Fig. 27.2 Plastic Formed Washer 5/16” Flat Washer Quick Clip Heavy Duty Swing Hanger R5" 5/16” 5/16” Flat Lock Nut Washer R5" C: Install 4 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut) in (270) Engineered SW Beam, as shown in fig. 27.3 and 27.4. A Wafer Bolt does not get installed on the Swing Side of the beam. IMPORTANT! MAKE SURE ALL 4 BOLTS ARE ATTACHED. THEY WILL MINIMIZE CHECKING OF WOOD. Notice this bolt is installed on the Fig.
  • Page 102 Step 28: Swing Post Assembly Part 1 Note: Keep all bolts from Step 28 series loose Fig. 28.1 Heavy L-Bracket until start of Step 30 Bottom View A: Place (280) SW Block Angle on top of (281) Block SW and attach 2 Heavy L-Brackets on top of (280) SW Block Angle feeding 2 (G17) 3/8 x 6” Hex Bolts (with 2 flat washers, plastic formed washer and lock nut) through both boards as shown in fig. 28.1 3/8” Lock Nut and 28.2. 3/8” Flat Washer B: Attach 3 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut) to all three holes in each (282) SW Fig. 28.2 Post as shown in fig. 28.3 and 28.4. IMPORTANT! Top View MAKE SURE ALL 6 BOLTS ARE ATTACHED TO MINIMIZE CHECKING OF WOOD.
  • Page 103 3/8” Lock Nut Other Parts Hardware #6 x 1” Wood Screw 1 x Cedar Summit plaque 3/8 x 6” Hex Bolt (3/8” flat washer x 2, plastic formed washer & 3/8” lock nut) 3/8 x 4” Hex Bolt (3/8” flat washer x 2 & 3/8” lock nut) 3/8 x 9”...
  • Page 104 Step 29: Attach Cross Support Pre-drill all holes using a 3/16” drill bit before installing the lag screws. A: Check to make sure the (270) Engineered SW Beam is level and the bottom of the beam to the ground measures 85”. (fig. 29.1) B: To adjust for uneven ground, raise or lower the (290) Support Cross on the (282) SW Post. Make sure the Support Cross is level prior to attaching with the lag screws. (fig. 29.2) Fig. 29.1 Fig. 29.2 Fig. 38.1 85" 85" C: Place (290) Support Cross between (282) SW Post at the previously determined spot and fasten with 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) per side. (fig. 29.3 and 29.4) Notice one side is fastened on the outside and one on the inside. It is important that each side is positioned exactly the same as the diagram.
  • Page 105 Step 30: Final Swing Post Assembly Pre-drill all holes using a 3/16” drill bit before installing the lag screws. Note: Tighten all bolts from Step 28 series before installing lag screws. A: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) into each (282) SW Post, as shown in fig. 30.1. B: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) into remaining hole of the Heavy G-Bracket into (270) Engineered SW Beam. (fig. 30.1) Fig. 30.1 Heavy G-Bracket 5/16” Flat Washer 5/16” Flat Washer Hardware...
  • Page 106 Step 31: Attach Swings A: Using 1 Threaded Clip per chain, join 1 Long Swing Chain to each side of the swing belt seat. Make sure to close the Threaded Clip tightly using an adjustable wrench. (fig. 31.1 and 31.2). B: Using 1 Threaded Clip per chain, join the Short Swing Chain to the Acro Bar and Acro Handle. Make sure to close the Threaded Clip tightly using an adjustable wrench (fig. 31.2 and 31.3) C: Attach the other end of the swing chains to the Quick Clips attached to the swing hangers. (fig. 31.1) Fig. 31.1 Short Quick Clip Swing Chain Long Swing Chain Swing Seat Swing Seat Chain Link Threaded Clip Acro Bar Fig. 31.2 Fig. 31.3 Tighten Clip using Threaded Clips adjustable wrench attach to seat and Acro bar. Acro Handles Other Parts 1 x Acro Bar 2 x Acro Handle 2 x Swing Belt Seat 2 x Short Swing Chain 4 x Long Swing Chain...
  • Page 107 Step 32: Attach Swing End Ground Stakes A: In the 2 places shown in fig. 32.1 drive the Rebar Ground Stakes 13” into the ground against the boards. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. B: Attach ground stakes to (282) SW Posts using 1 (S7) #12 x 2” Pan Screw per ground stake as shown in fig. 32.2. C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint. Warning! To prevent tipping and avoid potential injury, stakes must be driven 13” into ground. Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines.
  • Page 108 Step 33: Attach Slide to Fort Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws. A: Place Slide centred in the opening between (081) Crowsnest Posts. (fig. 33.1 and 33.2) B: Attach slide to fort through the floor boards and into (080) Slidenest Joist using 3 (S7) #12 x 2” Pan Screws. (fig. 33.2 & 33.3) Fig. 33.1 Front Fig. 33.2 Fig. 33.3 Floor Boards Side View Hardware Other Parts 1 x Slide #12 x 2”...
  • Page 109 Step 34: Attach Access Ladder Rockwall Assembly Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags A: Remove (026) Board Access from the Access Ladder Rockwall, previously assembled in Step 2. Set the board and screws aside, they will be re-attached. (fig. 34.2) B: Place the Access Ladder Rockwall on the Back side of the fort and attach to (043) Joist Side with 1 (WL3) 1/4 x 1-3/8” Wafer Lag Screw (with flat washer) in each Swing Bracket. (fig. 34.1, 34.2 and 34.3). C: Re-attach (026) Board Access to the same place it was removed. (fig. 34.2) Fig. 34.3 Fig. 34.1 Back 1/4” Flat Washer Important. Flush to Deck Boards. Warning! Check entire play center for Fig.
  • Page 110 Step 35: Attach Steel Hand Grips to Fort Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags A: Measure 6” from the top of (025) Top Ladder on each (030) Narrow Window Panel and attach 1 Steel Hand Grip per panel with 2 (WH2) #12 x 1” Wafer Screw (with flat washer) per Steel Hand Grip. (fig. 35.1) Fig. 35.1 3/16” Flat Steel Hand Grip Washer Steel Hand Grip 6” 3/16” Flat Washer Hardware Other Parts #12 x 1” Wafer Head Screw 2 x Steel Hand Grip (3/16”...
  • Page 111 A: Attach I.D. Plaque - Cedar or order replacement parts for this specific model. Summit to a location on your set that is easily seen and read by a supervising adult using 4 (S13) #6 x 5/8” Pan Screws as shown below. I.D. Plaque - Cedar Summit Other Parts Hardware #6 x 5/8” Pan Screw 1 x I.D. Plaque - Cedar Summit 111 support@cedarsummitplay.com...
  • Page 112 NOTES 112 support@cedarsummitplay.com...
  • Page 113 NOTES 113 support@cedarsummitplay.com...
  • Page 114 MAIL TO: Fill out your registration card online at Solowave Design www.cedarsummitplay.com/registration 375 Sligo Road W. Mount Forest, Ontario, Canada Cedar Summit would like to say Thank You for N0G 2L1 your time and feedback. Attention: Customer Service REVISION: 12/01/09...