Pilot Communications HP 59 Service Sheet

Spare parts for HP 59 Spray Gun
30
31
1 2 3 3A 4 5 6 7 8 9 10 32 11
19 21
15
27
18
26
20
25
34 22 24
23
HP 59 Spray Gun with Top Feed Cup 0.6 Litre

LIST OF SPARE PARTS HP 59

Sr. no. DESCRIPTION CODE no. Sr. no. DESCRIPTION
HP-59 Gun with S.S. Cup HP 59000S 19 Fulcrum Screw
HP-59 Gun with Plastic Cup HP 59000N 20 Trigger Bolt
1 Air Cap @ HP 59001 21 Trigger Complete
2 Ring HP 59002 22 Spreader Control Knob Complete
3 Nozzle @ HP 59003 23 Spreader Control Knob
3A S.S. Nozzle # HP 59004 24 "O" Ring
4 Nylon Ring HP 59005 25 Housing
5 Air Baffle Ring HP 59006 26 'E' Clip
6 Air Locking 'O' Ring HP 59007 27 "O" Ring
7 Needle Packing Nut HP 59008 28 Air Intake Connector
8 Teflon Packing HP 59009 29 Hose Coupling
9 M.S. Washer HP 59010 30 S.S. Cup Complete
10 SS Spring for Needle Pkg. Nut HP 59011 31 Cup Bottom Part
11 S.S. Needle @ HP 59013 32 Nylon Washer for Cup Bottom Part HP 59027D
12 SS Spring for Needle HP 59014 33 Plastic Top Feed Cup 0.57 Litre
Complete
13 Locking Nut HP 59015
34 Spanner #
14 Needle Adjustment Screw HP 59016
35 Repair Kit # *
15 Air Valve Complete HP 59017
# Accessories
16 Air Piston Head Complete HP 59018
* This set contents an air cap, nozzle, needle, air piston
17 Air Control Knob Complete HP 59019
head and packing.
18 Grub Screw HP 59020
@ Please mention nozzle size while ordering spare parts.
S E R V I C E C H E C K S
500
15
400

Troubleshooting

300
10
33
200
5
fl.oz. 100 ml Fault
Not spraying
12 13 14
Uneven spray
16 17
Intermittent
28 29 spray
CODE no.
Fluid leakage
HP 59021
from packing nut
HP 59022
HP 59023
HP 59024
Dripping from
HP 59024A
the nozzle
HP 59024B
HP 59024C
HP 59024D
HP 59024E
HP 59025
HP 59026
Manufactured by :
HP 59027
Manik Machinery Manufacturers Pvt. Ltd.
HP 59027C
21/23, Sona Udyog, Parsi Panchayat Road,
Andheri East, Mumbai 400 069 INDIA
Tel : 91 22 669 78 900
HP 59028
Fax : 91 22 669 78 907
HP 59029
E-mail : info@pilotindia.com
HP 59030
www.pilotindia.com
C a u s e R e m e d y
1. No pressure at the gun 1. Check air supply
2. Needle adjustment Screw not 2. Adjust
properly adjusted.
1. Material build up on air cap/nozzle 1. Clean air cap / nozzle
2. Coating material flow or viscosity 2. Adjust needle
adjustment screw,
incorrect
or Reduce viscosity
1. Insufficient material in cup 1. Fill cup
2. Gun material passage blocked 2. Clean
3. Loose or damaged nozzle 3. Tighten or replace
4. Needle sealing damage. 4. Replace
1. Needle packing damage 1. Replace packing.
1. Damaged nozzle or needle 1. Replace
2. Foreign substances between 2. Clean needle and
fluid tip and needle nozzle in thinner
prevent sealing or Replace.
Conformity to
European Standards
P I L O T S P R A Y G U N
Service Sheet & List of Spare Parts