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RKC INSTRUMENT SR Mini HG Hardware Instruction Manual

High-performance multi-point control system
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SR Mini HG SYSTEM
High-performance Multi-point
Control System
SR Mini HG
SYSTEM
Hardware
Instruction Manual
IMSRM15-E5
RKC INSTRUMENT INC.
®

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Summary of Contents for RKC INSTRUMENT SR Mini HG

  • Page 1 SR Mini HG SYSTEM High-performance Multi-point Control System SR Mini HG SYSTEM Hardware Instruction Manual IMSRM15-E5 RKC INSTRUMENT INC. ®...
  • Page 2 The name of each programmable controller (PLC) means the products of each manufacturer. Company names and product names used in this manual are the trademarks or registered trademarks of the respective companies. All Rights Reserved, Copyright  1996, RKC INSTRUMENT INC.
  • Page 3 Thank you for purchasing this RKC instrument. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place this manual in a convenient location for easy reference.
  • Page 4 CAUTION This product is intended for use with industrial machines, test and measuring equipment. (It is not designed for use with medical equipment and nuclear energy.) This is a Class A instrument. In a domestic environment, this instrument may cause radio interference, in which case the user may be required to take additional measures.

  • Page 5: Table Of Contents

    CONTENTS Page 1. OUTLINE................1 1.1 Handling Procedures ..................1 1.2 Checking the Product ..................2 1.3 Confirmation of the Model Code ..............3 2. SYSTEM CONFIGURATION ..........21 2.1 Basic Configuration..................21 2.2 Precautions for System Configuration ............23 3. DESCRIPTION OF EACH MODULES........ 28 3.1 Basic Configuration..................28 3.2 Common Item of Module ................29 3.3 H-PCP Module....................36...
  • Page 6 Page 5. WIRING ................96 5.1 Wiring Precautions..................96 5.2 Wiring of Each Modules ................98 6. IN CASE OF TROUBLE ........... 100 6.1 Troubleshooting ..................100 6.2 Replacement Method..................107 7. FUNCTIONS..............110 7.1 Inputs ......................110 7.2 Settings.......................112 7.3 Controls ......................113 7.4 Alarms ......................119 7.5 Contact Inputs.....................126 8.

  • Page 7: Outline

    1. OUTLINE This manual describes the specifications, hardware of the SR Mini HG SYSTEM control unit (H-PCP-A/B module *, Function modules). * When it used the H-PCP-G/H/J (Power supply/CPU module), see each instruction manual. See this manual only about description of the function module.

  • Page 8: Checking The Product

    DIN rail holding clips ..Two clips per unit Hardware Quick Manual (IMS01V01-E□) ..1 copy Communication Quick Manual (IMS01V02-E□) ..1 copy Modules for the SR Mini HG SYSTEM cannot be mixed with those for the SR Mini SYSTEM. IMSRM15-E5...

  • Page 9: Confirmation Of The Model Code

    Single type function module H-PCP module Double type function module Serial number H-PCP-A-14N-M H-TIO-B-FK02-M MODEL MODEL column SR Mini HG SYSTEM SR Mini HG SYSTEM 95C01010 95C01011 SUPPLY 100 TO 120 V AC, 50/60 Hz SUPPLY 20 VA MAX SYSTEM NO.
  • Page 10 1. OUTLINE H-PCP module (Power/CPU module) model code ∗ H-PCP- (2) (3) (4) (1) Type (5) DO signal A: DO 4 points type M: Relay contact output B: DO 2 points type with DI function D: Open collector output (2) Power supply voltage (6) First alarm function 1: 100 to 120 V AC N: No alarm function...
  • Page 11 1. OUTLINE When the communication interface of H-PCP module is RS-232C, only one control unit can be connected. For the contents of the DO, four functions can be selected out of the six functions; first alarm, second alarm, heater break alarm, burnout alarm, temperature rise completion and loop break alarm.
  • Page 12 1. OUTLINE H-TIO module (Temperature control module) model code 1 channel control type ∗ H-TIO- (2) (3) (4) (5) (6) (7) (8) (1) Type (5) Control output (Heat-side) A: 1 channel type (Temperature input) M: Relay contact output C: 1 channel heat/cool type (Temperature input) V: Voltage pulse output E: 1 channel type D: Open collector output...
  • Page 13 1. OUTLINE Only possible to select for type A, E and H. Only possible to select for type C and G. Both heat-side and cool-side outputs can be selected by using the Heat/Cool control type (C, G). For other types, “No function” is selected for cool-side control output, and only heat-side control output can be selected.
  • Page 14 1. OUTLINE 2 channel control type ∗ H-TIO- (2) (3) (4) (5) (6) (7) (8) (1) Type (5) Control output (Heat-side) B: 2 channels type (Temperature input) M: Relay contact output D: 2 channels heat/cool type V: Voltage pulse output (Temperature input) D: Open collector output F: 2 channels type...
  • Page 15 1. OUTLINE In two channels type, the inputs, ranges and outputs should be identical. Both inputs of H-TIO-F module are only RTD inputs. Only possible to select for type B and F. Only possible to select for type D. Both heat-side and cool-side outputs can be selected by using the Heat/Cool control type (D). For other types, “No function”...
  • Page 16 1. OUTLINE H-TIO module (Position proportioning control module) model code H-TIO- K - Z - M M (2) (3) (4) (5) (6) (1) Type K: 1 channel control type for control motor drive (2) Control action Z: PID control (position proportioning) (3) Input type : See Input range table (P.
  • Page 17 1. OUTLINE H-TI module (Temperature input module) model code H-TI- (2) (3) (1) Type A: 4 channels RTD input B: 2 channels thermocouple, RTD input (High accuracy type) C: 4 channels thermocouple input (2) Input type : See Input range table (P. 14) (3) Range : See Input range table (P.
  • Page 18 1. OUTLINE H-CIO module (Cascade control module) model code Heat control type ∗ H-CIO- (2) (3) (4) (1) Type (5) Slave control output A: 1 channel cascade control type M: Relay contact output V: Voltage pulse output (2) Control action D: Open collector output T: Triac output F: PID control with autotuning function...
  • Page 19 1. OUTLINE Heat/Cool control type ∗ H-CIO- (2) (3) (4) (1) Type (5) Control output (Heat-side) A: 1 channel cascade control type M: Relay contact output V: Voltage pulse output (2) Control action D: Open collector output T: Triac output B: Heat/Cool PID control with autotuning : Current output function (Air cooling)
  • Page 20 1. OUTLINE Input range table Thermocouple input Code Code Input type Input type Input Range Input Range 0 to 400 °C 0.0 to 400.0 °C 0 to 800 °C 0 to 400 °C 0 to 1300 °C 0 to 200 °C 0.0 to 400.0 °C -200 to +200 °C 0.0 to 800.0 °C...
  • Page 21 1. OUTLINE RTD input Code Input type Input Range 0.0 to 400.0 °C 0 to 400 °C -200 to +200 °C -200.0 to +200.0 °C -50.00 to +150.00 °C JPt100 -300 to +900 °F 0 to 800 °F 0.0 to 800.0 °F -300.0 to +900.0 °F 0.0 to 400.0 °C 0 to 400 °C...
  • Page 22 1. OUTLINE H-CT module (Current transformer input module) model code H-CT- (1) Type A: CT input 6 points type (Each 2 points together are common) (2) CT type P: CTL-6-P-N is used for 0 to 30 A S: CTL-12-S56-10L-N is used for 0 to 100 A CT (current transformer) is sold separately.
  • Page 23 1. OUTLINE H-DI module (Digital input module) model code H-DI- (1) Type A: 24 V DC 8 points input type (4 points/common) B: 24 V DC 8 points event input type (4 points/common) If the H-DI-A module without the memory area selection input terminal is requested, the special specification code of “Z-186”...
  • Page 24 1. OUTLINE H-DO module (Digital output module) model code H-DO- (1) Type A: 8 points output type B: 4 points output type (Output signal is only relay contact output.) C: 8 points event output type (Output signal is only open collector output.) D: 16 points output type (Output signal is only open collector output.) (2) Output signal M: Relay contact output (Type A: 4 points/common, Type B: Independent common)
  • Page 25 1. OUTLINE H-AI module (Analog input module) model code H-AI- (2) (3) (4) (5) (1) Type A: 4 points analog input (Not insulated between input channels) B: 2 points analog input (Insulated between input channels) (2) AI 1 input type : See Analog input code table (3) AI 2 input type : See Analog input code table...
  • Page 26 1. OUTLINE H-AO module (Analog output module) model code H-AO- (2) (3) (4) (5) (1) Type A: 4 points analog output type (Not insulated between output channels) B: 2 points analog output type (Insulated between output channels) (2) AO 1 output type : See Analog output code table (3) AO 2 output type : See Analog output code table...

  • Page 27: System Configuration

    2. SYSTEM CONFIGURATION 2.1 Basic Configuration The basic system consists of control units containing the H-PCP-A/B module connected with the function modules of the desired type, and the dedicated operation panel for display and setting or the host computer. Example 1: Connection with host computer Host computer H-PCP-A/B Function modules (10 modules max.)
  • Page 28 2. SYSTEM CONFIGURATION Example 3: Connection with RKC operation panel OPC-V07 Host computer Operation panel OPC-V07 Modbus Printer RS-232C RS-485 H-PCP-A/B Function modules (10 modules max.) PLC communication module interface RS-485 RKC communication Control unit Up to 16 units (RS-485 When connecting a programmable controller (PLC), it is necessary to make the programmable controller settings, monitor screens, etc.

  • Page 29: Precautions For System Configuration

    If data is set before “Module initialization” is performed, the H-PCP module will set the previously stored initial data of the old modules in the new modules, which may cause malfunction. For details on how to initialize the module, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E ).
  • Page 30 2. SYSTEM CONFIGURATION • Module channel numbers are automatically assigned from the left in order for each type of module. 2 channels heat/cool type 2 channels type 1 channel type (Double type) H-TIO-D H-AI-B H-PCP TIO-B TIO-A H-AO-B OUT1 OUT2 OUT3 OUT5 Heat...
  • Page 31 2. SYSTEM CONFIGURATION • If any function module is added to the existing modules, note that the total current consumed by all of the function modules at a power supply voltage of 5 V or 12 V does not exceed the maximum power supply capacity of the H-PCP module (for a power supply voltage of 5 V: 1700 mA in total, or for a power supply voltage of 12 V: 1000 mA in total) by referring to Consuming current of each function module.
  • Page 32 2. SYSTEM CONFIGURATION Continued from the previous page. [Example] When power supply voltage of 12V When using H-TIO-B modules together with H-TIO-D modules H-TIO-D H-TIO-D H-TIO-D H-TIO-B (4 modules) 80 mA 80 mA 80 mA 160 mA As the H-TIO-D module consumes an output current of 80 mA/slot and the H-TIO-B module, an output current of 40 mA, the following current is obtained.
  • Page 33 2. SYSTEM CONFIGURATION • For the H-TIO module with CT input (optional), H-TIO-C module H-CT module the CT input is processed within the H-TIO (Assignment example) module. Therefore, it cannot be assigned to other channels. Ch.A Ch.C Ch.E Ch.G Ch.B Ch.D Ch.F Ch: Channel...

  • Page 34: Description Of Each Modules

    3. DESCRIPTION OF EACH MODULES 3.1 Basic Configuration The control unit consists of various kinds of modules and a mother block and each modules are connected with each other by the connectors of mother block. Mother blocks Module main units H-PCP Function modules module...

  • Page 35: Common Item Of Module

    3. DESCRIPTION OF EACH MODULES 3.2 Common Item of Module 3.2.1 Mother block Outline The mother block, attached to each module as a set, has the structure that allows the connection with neighboring modules and makes it possible to attach the control units to a DIN rail or wall surface, etc. There are three types of mother blocks which depend on the type of modules.
  • Page 36 3. DESCRIPTION OF EACH MODULES Dimensions Appearance Dimensions (mm) Remarks Single type Mother block dedicated to single type module connection Double type Mother block dedicated to double type module connection H-PCP Mother block dedicated to module H-PCP module connection exclusive type IMSRM15-E5...
  • Page 37 3. DESCRIPTION OF EACH MODULES 3.2.2 Parts description H-PCP module (1) Unit address setting switch (2) RX (data reception) lamp [Yellow] (9) Mother block (3) TX (data transmission) lamp [Yellow] (4) FAIL lamp [Red] (5) RUN lamp [Green] (6) Modular connector 1 (7) Modular connector 2 (8) Terminals (10) Module connector...
  • Page 38 3. DESCRIPTION OF EACH MODULES Single type module Terminal type (1) FAIL lamp [Red] (2) RUN lamp [Green] (3) Mother block (4) Module connector Connector type (Only for H-DO-D type) (1) FAIL lamp [Red] (2) RUN lamp [Green] (3) Mother block (4) Module connector Name Description...
  • Page 39 3. DESCRIPTION OF EACH MODULES Double type module (1) FAIL lamp [Red] (2) RUN lamp (3) Mother block [Green] (4) Module connector Name Description FAIL lamp [Red] ON during abnormal operation OFF during normal operation RUN lamp [Green] Flashing during normal operation Mother block Module DIN rail mounting connector Module connector...
  • Page 40 3. DESCRIPTION OF EACH MODULES 3.2.3 External view H-PCP module With the terminal cover removed With the terminal cover fixed to from the module the module Single type module Terminal type With the terminal cover fixed to With the terminal cover removed the module from the module IMSRM15-E5...
  • Page 41 3. DESCRIPTION OF EACH MODULES Connector type (Only for H-DO-D type) Connector type: MIL connector (AXM220011) (H-DO-D module side) Recommended connector: AXM120415 (With strain relief) Matsushita Electric Works, Ltd. Double type module With the terminal cover fixed to With the terminal cover removed the module from the module IMSRM15-E5...

  • Page 42: H-Pcp Module

    3.3 H-PCP Module 3.3.1 Outline The H-PCP module is made up of the CPU section and the power supply section for the SR Mini HG SYSTEM control unit. This module is indispensable to construct the control unit with other modules.
  • Page 43 3. DESCRIPTION OF EACH MODULES 3.3.2 Terminal configuration H-PCP-A type (Module with four DO points) FAIL FAIL output terminals OUT1 OUT1 Unused terminal OUT2 OUT2 Digital output Power terminals supply 100 to 120V 200 to 240V OUT3 OUT3 terminals Ground terminal OUT4 OUT4 Unused terminal...
  • Page 44 FAIL output will be output. However in this situation the FAIL lamp will not light either. For details on how to initialize the module, see SR Mini/SR Mini HG SYSTEM Supplementary Information...
  • Page 45 For the control unit consisting of only the H-TIO-H/J modules, a loop break alarm cannot be selected. For details on function selection with the digital output, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E ).
  • Page 46 3. DESCRIPTION OF EACH MODULES Control RUN/STOP selection, memory area selection (Type 2) Selection can be performed depending on the open or closed state of terminal numbers 7 to 10. Control area Terminal Nos. − × − × 7 - 8 −...
  • Page 47 3. DESCRIPTION OF EACH MODULES Communication function The H-PCP module has communication port COM.PORT1/COM.PORT2 and can be connected with operation panel, host computer and extension control unit. Interface: RS-422A or RS-232C Protocol: RKC communication protocol Ladder communication (Non-protocol type) [Z-190 specification] Communication speed: 2400 bps, 4800 bps, 9600 bps and 19200 bps (Select the communication speed by the dip switch in the H-PCP module) Connection instrument: Operation panel, host computer, extension control unit, PLC...
  • Page 48 3. DESCRIPTION OF EACH MODULES 3.3.4 Settings before operation Communication setting WARNING To prevent electric shock or instrument failure, always turn off the power before setting the switch. To prevent electric shock or instrument failure, never touch any section other than those instructed in this manual.
  • Page 49 3. DESCRIPTION OF EACH MODULES 3. After communication setting is complete, place the module mainframe opening on top of the mother block tab and snap the lower part of module mainframe on to the mother block. A snapping sound will be heard when module mainframe is securely connected to mother block. Unit address settings When each control unit is multi-drop connected to host computer or operation panel, set the address of each control unit using the unit address setting switch in the H-PCP-A/B module.

  • Page 50: H-Tio Module

    3. DESCRIPTION OF EACH MODULES 3.4 H-TIO Module 3.4.1 Outline The H-TIO module is used to perform temperature or process control. The H-TIO modules corresponding to the necessary number of control points are connected to the H-PCP module. For details on the limited number of H-TIO modules connected to the H-PCP module, see page 24.
  • Page 51 3. DESCRIPTION OF EACH MODULES 3.4.2 Terminal configuration H-TIO-A type − − − Voltage pulse Voltage/Current Triac Open collector Output Relay contact output output output output output terminals Alarm output Current transformer (CT) input Input terminals − RTD input TC input H-TIO-B type −...
  • Page 52 3. DESCRIPTION OF EACH MODULES H-TIO-C type Output 1 (Heat-side) − − − Voltage pulse Voltage/Current Triac Open collector Relay contact output output output output output Output 2 − − − (Cool-side) Voltage pulse Voltage/Current Triac Open collector Relay contact output output output...
  • Page 53 3. DESCRIPTION OF EACH MODULES H-TIO-E type Output − − − terminals Voltage pulse Voltage/Current Triac Open collector Relay contact output output output output output Alarm output terminals Relay contact output Input TC input RTD input terminals type module type module −...
  • Page 54 3. DESCRIPTION OF EACH MODULES H-TIO-G type Output 1 − − − (Heat-side) Voltage pulse Voltage/Current Triac Open collector Relay contact output output output output output Output 2 − − − Voltage pulse Voltage/Current Triac Open collector (Cool-side) Relay contact output output output...
  • Page 55 3. DESCRIPTION OF EACH MODULES H-TIO-J type − − − Output 1 Voltage pulse Voltage/Current Triac Open collector Relay contact output output output output output − − − Output 2 Voltage pulse Voltage/Current Triac Open collector Relay contact output output output output output...
  • Page 56 3. DESCRIPTION OF EACH MODULES H-TIO-P type Output 1 (CH1) − − − Voltage pulse Voltage/Current Triac Open collector Relay contact output output output output output Output 2 (CH2) − − − Voltage pulse Voltage/Current Triac Open collector Relay contact output output output...
  • Page 57 3. DESCRIPTION OF EACH MODULES 3.4.3 Functional description (1) Input function Channel number CH1 and CH2 are assigned to the input terminals of the B, F, J or P type (2 channels type) module in order from the top of these terminals. In addition, CH1 and CH2 are assigned to the D type (2 channels heat/cool type) modules in order from the left of these modules for each module.
  • Page 58 3. DESCRIPTION OF EACH MODULES (2) Output function Channel number In the same way as the input terminals, CH1 and CH2 are assigned to the output terminals of the B, F, J or P (2 channels) type module in order from the top of these terminals. In addition, CH1 and CH2 are assigned to the D type (2 channels heat/cool type) modules in order from the left for each module.
  • Page 59 3. DESCRIPTION OF EACH MODULES Voltage pulse output This output is for driving the SSRs and 12 V DC is output during the outputting. Allowable load resistance: 600 Ω or more − Current and voltage output The current output can be selected from 4 to 20 mA DC or 0 to 20 mA DC, and the voltage output can be selected from 0 to 1 V DC, 0 to 5 V DC, 0 to 10 V DC or 1 to 5 V DC.
  • Page 60 3. DESCRIPTION OF EACH MODULES (3) Alarm function One H-TIO module is provided with two alarm points (Alarm 1 and Alarm 2) as standard. Alarm 1/2 types are those selected by the H-PCP module. Alarm type: Deviation high alarm Process high alarm Deviation low alarm Process low alarm Deviation high and low alarm...
  • Page 61 3. DESCRIPTION OF EACH MODULES (6) Heater break alarm function (Optional) The heater break alarm function is used to detect the current flowing into the load (heater) by using the current transformer (CT), thereby producing a heater break alarm when a heater break occurs. (See P.

  • Page 62: H-Ti Module

    3. DESCRIPTION OF EACH MODULES 3.5 H-TI Module 3.5.1 Outline The H-TI module is used to monitor temperature inputs by thermocouple or RTD sensors. • H-TI-A type • H-TI-B type • H-TI-C type (RTD input) (Thermocouple/ RTD input) (Thermocouple input) IN 1 IN 1 IN 1...
  • Page 63 3. DESCRIPTION OF EACH MODULES H-TI-C type − − − − TC input 3.5.3 Functional description H-TI alarm function As standard, the H-TI module is provided with tow alarm points/channel (TI alarm 1 and TI alarm 2). TI alarm 1/2 types are those selected by the H-PCP module. Alarm type: Process high alarm, Process low alarm, Process high alarm (with hold action), and Process low alarm (with hold action) Each TI alarm is different from a temperature alarm built in the H-TIO module.

  • Page 64: H-Cio Module

    3. DESCRIPTION OF EACH MODULES 3.6 H-CIO Module 3.6.1 Outline The H-CIO module is used to perform effective cascade control when there is a time lag between the controlled object and heat source. The number of cascade control loops is 1 loop/module. The H-CIO modules corresponding to the required number of control points are connected to the H-PCP module.
  • Page 65 3. DESCRIPTION OF EACH MODULES 3.6.2 Terminal configuration Heat-side control output − − − Open Voltage Voltage/ Triac Relay Master-side collector pulse Current output contact Output manipulated output output output output output terminal Cool-side control output − − − Relay Open Slave-side control Voltage...
  • Page 66 3. DESCRIPTION OF EACH MODULES 3.6.3 Functional description (1) Input function Channel number For the H-CIO module, CH1 and CH2 are assigned to the input terminals of the H-CIO module order from the top.CH1 is for master input and CH2 is for slave input, respectively. If several H-CIO modules are mounted together, channel numbers are assigned automatically to these modules in order from the left.
  • Page 67 3. DESCRIPTION OF EACH MODULES (2) Output function Channel number In the same way as the input terminals, for the H-CIO module, CH1 and CH2 are assigned to the output terminals of the H-CIO module in order from the top. If several H-CIO modules are mounted together, channel numbers are assigned automatically to these modules in order from the left.
  • Page 68 3. DESCRIPTION OF EACH MODULES Voltage pulse output This output is for driving the SSRs and 12 V DC is output during the outputting. Allowable load resistance: 600 Ω or more − Current and voltage output The current output can be selected from 4 to 20 mA DC or 0 to 20 mA DC, and the voltage output can be selected from 0 to 1 V DC, 0 to 5 V DC, 0 to 10 V DC or 1 to 5 V DC.
  • Page 69 3. DESCRIPTION OF EACH MODULES (3) Cascade control function There are master control and slave control blocks for cascade control. The master control block performs PID computation based on the temperature (measured value) at the measured point necessary to be finally controlled and then corrects the set value of the slave control block using the cascade signal.
  • Page 70 3. DESCRIPTION OF EACH MODULES (5) Loop break alarm function The loop break alarm function is used to detect a load (heater) break, a failure occurring in any external operating device (magnet relay, etc.) or a failure occurring in the control system (control loop) caused by an input (sensor) break.

  • Page 71: H-Ct Module

    3. DESCRIPTION OF EACH MODULES 3.7 H-CT Module 3.7.1 Outline The H-CT module is used specially for CT (current transformer) input for detecting heater current. This is dedicated to CT input for heater break detection or current measurement. Up to six CT input points can be input per module. In addition, the following two types of H-CT module are available depending on the heater capacity used: 0 to 30 A and 0 to 100 A.
  • Page 72 The respective heater break alarm can be output independently for each channel by connecting the H-DO-A/B/D module. For details, see 3.9 H-DO Module (P. 70). For details on CT input selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E ).

  • Page 73: H-Di Module

    3. DESCRIPTION OF EACH MODULES 3.8 H-DI Module 3.8.1 Outline The H-DI module is used only for digital input. The H-DI-A type module is used to select the operation status (memory area selection, control RUN/STOP selection, or alarm interlock release) of the control unit by using external contacts, etc. The H-DI-B type module is used to display various event inputs on the operation panel.
  • Page 74 3. DESCRIPTION OF EACH MODULES 3.8.3 Functional description (1) Digital input function (H-DI-A) The digital input function can be used to select the memory area in the control unit to which the H-DI-A module is connected, to select control RUN/STOP or alarm interlock release. After the contact is closed, it takes a short time until the action of this device is actually selected.
  • Page 75 Each event input can be assigned from the dedicated host computer via communication. For details on event input selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E ).

  • Page 76: H-Do Module

    3. DESCRIPTION OF EACH MODULES 3.9 H-DO Module 3.9.1 Outline The H-DO module is used specially for digital output. H-DO-A, H-DO-B and H-DO-D type modules can output alarm statuses* such as temperature and heater break alarms independently for each channel. * Alarm statuses of Temperature alarm 1, Temperature alarm 2, Burnout alarm, Heater break alarm, Loop break alarm, AI alarm 1, and AI alarm 2.
  • Page 77 3. DESCRIPTION OF EACH MODULES 3.9.2 Terminal configuration H-DO-A type H-DO-B type Unused 24 V DC − Unused Open collector Relay Relay contact output contact output H-DO-C type H-DO-D type COM2 (+) COM1 (+) COM2 (-) COM1 (-) DO16 DO15 DO14 24 V DC −...
  • Page 78 3. DESCRIPTION OF EACH MODULES 3.9.3 Functional description (1) Alarm output function (only for H-DO-A, H-DO-B and H-DO-D types) Alarm output function types Any alarm selected from the following alarm output functions can be output for each channel. Temperature alarm output (alarm 1 and alarm 2) This alarm is output when the measured value (PV) of the H-TIO module is within the alarm setting range.
  • Page 79 3. DESCRIPTION OF EACH MODULES Open collector output (H-DO-A and H-DO-C type) The output status is an 8 points/common open collector output. For the internal circuit driver of the H-DO module, connect the minus (−) terminal of an external power supply to the number 6 terminal and connect the positive (+) terminal of the power supply to the common line of each output.
  • Page 80 3. DESCRIPTION OF EACH MODULES Open collector output (H-DO-D type) The output type becomes the transistor sink load output of 16 channels/2 commons (output type: 2 × 8 points/common). In order to drive the output circuit within the H-DO module, connect a minus line (−) of the external power supply to the number 9 pin on the DO1 to DO8 side, and a plus line (+) of the same power supply to the number 10 pin and the common line of each point from DO1 to DO8.
  • Page 81 3. DESCRIPTION OF EACH MODULES Alarm assignment One H-DO-A or H-DO-B module is divided into each block (4 points/block) for the respective alarm type. Thus, four points per block are output. One H-DO-D module is divided into each block (8 points/block) to output the respective alarm type. The alarm type to be output can be freely selected for each block.
  • Page 82 No assigned channel can be skipped. Terminals corresponding to the channel which does not use various alarms become vacant (unused). Each alarm can be assigned from the dedicated host computer via communication. For details on alarm selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E ). IMSRM15-E5...
  • Page 83 Each alarm can be assigned from the dedicated host computer via communication. For details on alarm selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E ).
  • Page 84 1 to 40 CH (H-DI-B module) Each event output can be assigned from the dedicated host computer via communication. For details on event output selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E ). IMSRM15-E5...
  • Page 85 Setting range: 0.00 to 10.00 % of input range Each event output can be assigned from the dedicated host computer via communication. For details on event output selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E ).

  • Page 86: H-Ai Module

    3. DESCRIPTION OF EACH MODULES 3.10 H-AI Module 3.10.1 Outline The H-AI module is specially for analog input (Voltage/Current input). This module is used to monitor measured value, current value, etc. in the production line using external analog signals (Voltage/Current signals). •...
  • Page 87 3. DESCRIPTION OF EACH MODULES 3.10.3 Functional description AI alarm function For the H-AI module, two types of alarm are available per channel as standard (AI alarm 1 and AI alarm 2). Alarm types are those selected by the H-PCP module. Alarm type: Process high alarm, Process low alarm, Process high alarm with hold action, Process low alarm with hold action AI alarm types...
  • Page 88 3. DESCRIPTION OF EACH MODULES Input calibration function This function is used to forcibly match the displayed value with the zero or full scale point for the purpose of correcting the AI zero or full scale point. If the displayed value deviates from the H-AI module input value, the displayed value is calibrated (corrected) at its zero and full scale points so as to match the H-AI module input value.

  • Page 89: H-Ao Module

    3. DESCRIPTION OF EACH MODULES 3.11 H-AO Module 3.11.1 Outline This module is used to output analog signals corresponding to measured value (PV), set value (SV), etc. of the control unit to record product line states and to set external devices remotely. It can also be used for motor r.p.m.* open loop control in combination with the H-AI module.
  • Page 90 3. DESCRIPTION OF EACH MODULES 3.11.3 Functional description Analog output function The H-AO module can output control unit related data to a recorder, etc. as analog signal. Data item to be output Corresponding channel range Temperature measured value (PV) 1 to 20 CH Temperature set value (SV) 1 to 20 CH Temperature deviation value...
  • Page 91 3. DESCRIPTION OF EACH MODULES Zooming function Can be set from 0 to 100 % for each of the high and low sides of the relevant output data. (High > Low) [Example] When a temperature of 100 to 200 °C at measured value (PV) 1 is necessary to recorded for the Current output temperature range from 0 to 400 °C.
  • Page 92 3. DESCRIPTION OF EACH MODULES Output calibration function If some deviation occurs between the output value of the H-AO module and the actual operation of externally connected equipment, this function is used to forcibly correct the output signal of the H-AO modules at the zero and full scale points.

  • Page 93: Mounting

    4. MOUNTING WARNING To prevent electric shock or instrument failure, always turn off the power before mounting or removing the instrument. 4.1 Mounting Cautions (1) This instrument is intended to be used under the following environmental conditions. (IEC61010-1) [OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2] (2) Use this instrument within the following ambient temperature and ambient humidity.

  • Page 94: Mounting Position Within Panel

    4. MOUNTING 4.2 Mounting Position Within Panel Mount this instrument in the panel most suited to the environment and to facilitate operation and maintenance. (1) Mounting precautions Cooling fun Temperature considerations • Allow enough ventilation space. • Do not mount this instrument directly above equipment which Instrument generates heat (heaters, transformers, large resistors, etc.).
  • Page 95 4. MOUNTING (2) Example of mounting within panel As the mounting position of the H-PCP module is fixed to be on the left hand end of the function modules, be careful not to neglect to take this position when mounting the modules.

  • Page 96: Dimensions

    4. MOUNTING 4.3 Dimensions External dimensions (Unit: mm) ∗ With the terminal cover (With the terminal cover fixed to the module fixed to the module) H-PCP module Single type module ∗ (With the terminal cover fixed to the module) Double type module H-DO-D module Dotted-line section: Terminal cover IMSRM15-E5...

  • Page 97: Mounting The Mother Block

    4. MOUNTING Module mounting depth (For DIN rail mounting) The mounting depth of each module is 108 mm from the mounting surface inside the panel to the front of the module with the module mounted on the DIN rail. However, when modular connector cables are plugged in, additional depth is required.
  • Page 98 4. MOUNTING 3. Connect the mother blocks together before tightening the screws on the panel. (Customer must provide the set screws) M3 × 10 Tightening torque Recommended value: 0.3 N⋅m (3 kgf⋅cm) When the mother block is mounted on the panel, 50 mm or more space is required at the top and bottom of the mother block to attach the module mainframe.

  • Page 99: Mounting The Module Mainframe

    4. MOUNTING Locking device Double type mother block mounting When the mother block is mounted on panel, 50 mm or more space is required at the top and bottom of the mother block to attach the module mainframe. 4.5 Mounting the Module Mainframe It engages the module with the mother block that is mounted on DIN rail or a panel.

  • Page 100: Fixing Of The Control Unit (For Din Rail Mounting)

    4. MOUNTING 4.6 Fixing of the Control Unit (For DIN Rail Mounting) Mounting the fixture (accessory) to the both end of control unit. 1. Attach the bottom of the holding clips to the DIN rail and push the top section into place on the DIN rail.

  • Page 101: Terminal Covers

    4. MOUNTING 4.8 Terminal Covers Terminal covers snap on to protect the module terminals. These covers can be permanently secured to the module using a 3 × 8 mm self-tapping round head, taper thread screw. (Customer must provide screws) Terminal cover Pre-drilled hole for a permanently securing terminal cover...

  • Page 102: Wiring

    5. WIRING WARNING To prevent electric shock or instrument failure, do not turn on the power until all wiring is completed. Make sure that the wiring is correct before applying power to the instrument. 5.1 Wiring Cautions Power supply wiring •...
  • Page 103 5. WIRING Input/Output wiring • For thermocouple input, use the appropriate compensation wire. • For RTD input, use low resistance lead wire with no difference in resistance between the three lead wires. • Use independent ducts for the input/output wires and power circuits inside and outside the panel. •...

  • Page 104: Wiring Of Each Modules

    5. WIRING 5.2 Wiring of Each Modules For details on terminal configuration of each modules, see 3. DESCRIPTION OF EACH MODULES (P. 28). Re-confirmation of the specifications Re-confirm the input/output specifications of each module. In particular, take adequate care of the input current and voltage for the inputs, and the output current and voltage for the outputs.
  • Page 105 5. WIRING H-TIO module wiring saving As the output terminals for voltage pulse output or 1 to 5 V DC voltage output commonly use the minus line in the control unit, it is possible to omit the remaining wiring on the minus side by commonly using a minus terminal on one module.

  • Page 106: In Case Of Trouble

    H-PCP module will set the previously stored initial data of the old modules in the new modules, which may cause malfunction. For details on how to initialize the module, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E ).
  • Page 107 6. IN CASE OF TROUBLE (1) H-PCP module Problem Probable cause Solution RUN lamp does not light up Power not being supplied Check external breaker etc. Appropriate power supply Check the power supply voltage not being supplied Power supply terminal contact Tighten more defect Power supply section defect...
  • Page 108 6. IN CASE OF TROUBLE (2) H-DI, H-AI, H-TI module Problem Probable cause Solution RUN lamp does not flash Power line defect Replace mother block Power supply section defect Replace H-PCP module CPU section breakdown Replace module RUN lamp stays lit Module different from system Replace with module matching specifications inserted...
  • Page 109 6. IN CASE OF TROUBLE (3) H-TIO, H-CIO module Problem Probable cause Solution RUN lamp does not flash Power line defect Replace mother block Power supply section defect Replace H-PCP module CPU section breakdown Replace module RUN lamp stays lit Module different from system Replace with module matching specifications inserted...
  • Page 110 6. IN CASE OF TROUBLE Continued from the previous page. Problem Probable cause Solution Specific input value does not Sensor break Replace sensor change Terminal improperly tightened Tighten more System set to Unused mode Switch to Used mode Input circuit, CPU breakdown Replace module Control unstable PID constant values...
  • Page 111 6. IN CASE OF TROUBLE (4) H-DO, H-AO module Problem Probable cause Solution RUN lamp does not flash Power line defect Replace mother block Power supply section defect Replace module CPU section breakdown Replace module Module different from system Replace with module matching RUN lamp stays lit specifications inserted specifications...
  • Page 112 6. IN CASE OF TROUBLE (5) H-CT module Problem Probable cause Solution RUN lamp does not flash Power line defect Replace mother block Power supply section defect Replace module CPU section breakdown Replace module Module different from system Replace with module matching RUN lamp stays lit specifications inserted specifications...

  • Page 113: Replacement Method

    6. IN CASE OF TROUBLE 6.2 Module Replacement Procedure H-PCP module replacement As all data on PID constants, alarm set values, etc. is managed by the H-PCP module, it is necessary to re-enter and re-set all data when the H-PCP module is replaced. However, re-entry and re-set are not required in the following cases.
  • Page 114 For details on how to initialize the module, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E ).
  • Page 115 6. IN CASE OF TROUBLE Mother block replacement To remove the mother block, follow the reverse order of mother block mounting. Replacement procedure 1. Turn off the power to the control unit. 2. Remove the module mainframe from the mother block. 3.

  • Page 116: Functions

    7. FUNCTIONS 7.1 Inputs (1) PV bias The value set in the PV bias is added to the actual input value to correct the input value. The PV bias is used to correct the individual variations in the sensors or when there is difference between the measured values (PV) of other instruments.
  • Page 117 7. FUNCTIONS (3) Soak time This is the time period between the time that all the channels reach the temperature set value and the time of the occurrence of the temperature rise completion. Temperature set value Soak time temperature rise completion range Temperature Temperature rise start...

  • Page 118: Settings

    7. FUNCTIONS 7.2 Settings (1) Memory area function This function is to store the parameters such as set value (SV), etc. in up to eight memories. The parameters which can be stored as one of memories are set value (SV), first alarm, second alarm, heat-side proportional band (P), integral time (I), derivative time (D), control response parameter, cool-side proportional band and deadband/overlap.

  • Page 119: Controls

    7. FUNCTIONS 7.3 Controls (1) Brilliant PID control PID control is a control method of achieving stabilized control result by setting P (Proportional band), I (Integral time) and D (Derivative time) constants, and is widely used. However even in this PID control if P, I and D constants are set so as to be in good “response to setting,”...
  • Page 120 7. FUNCTIONS (2) Control response parameter This is the function of enabling the setting of response to set value (SV) change in select any one of 3 steps (Slow, Medium, Fast) in PID control. In order to achieve faster controlled object response to set value (SV) change, select Fast. However, slight overshoot is unavoidable when selecting Fast.
  • Page 121 7. FUNCTIONS (4) ON/OFF control In ON/OFF control, the manipulated output (MV) is turned on and off depending on whether measured value (PV) is larger or smaller than set value (SV). Differential gap setting can prevent relay contact from on or off repetition around set value (SV). Differential gap (Upper) Set value (SV)
  • Page 122 7. FUNCTIONS (6) Position proportioning control Both valve opening signal (feedback resistance input) from the control motor and measured value (PV) from the controlled object are fed back to perform control. TIO-K Power supply to control motor CLOSE WIPER OPEN Control motor Liquids Controlled object...
  • Page 123 7. FUNCTIONS (7) Cascade control Cascade control monitors the controlled object temperature in the master unit and then corrects the set value in the slave unit depending on the deviation between the target value (set value) and actual temperature. The slave unit controls the non-controlled object. As a result, this control matches the controlled object temperature to the target value.
  • Page 124 7. FUNCTIONS (9) Direct/Reverse action No selection can be made for heat/cool control. • Direct action: The manipulated output value (MV) increases as the measured value (PV) increases. This action is used generally for cool control. • Reverse action: The manipulated output value (MV) decreases as the measured value (PV) increases. This action is used generally for heat control.

  • Page 125: Alarms

    7. FUNCTIONS 7.4 Alarms Alarm (ALM) function sets up the alarm status when the measured value (PV) or the deviation reaches the alarm set values. In the alarm status, the alarm output is output, and the alarms are used to drive the equipment danger signals or the safety equipment.
  • Page 126 7. FUNCTIONS Deviation low alarm When the deviation [Measured value (PV) - Set value (SV)] is the alarm set value or less, the alarm status is set up. − When the deviation is on the positive side − When the deviation is on the negative side Measured value (PV) Measured value (PV) Measured value (PV)
  • Page 127 7. FUNCTIONS (2) Process alarm When the measured value (PV) reaches the alarm set value, the alarm status is set up. − Process high alarm − Process low alarm Measured value (PV) Measured value (PV) Measured value (PV) Measured value (PV) Alarm Alarm set value...
  • Page 128 7. FUNCTIONS − Band alarm Measured value (PV) Measured value (PV) Differential gap Alarm set value Set value (SV) Alarm set value Differential gap Time Alarm status (4) Alarm hold function In the alarm hold function, the alarm function is kept invalid even if the measured value (PV) is in the alarm range when the power is on or the operation mode is switched to Run from Stop.
  • Page 129 7. FUNCTIONS (5) Alarm re-hold function In the alarm hold function, the holding is effective if the input value is in the alarm range at the power on and is cancelled if the input value will go out of the alarm range. While, in the alarm re-hold function the hold function becomes effective when the temperature set value is changed again.
  • Page 130 7. FUNCTIONS (7) Loop break alarm The loop break alarm (LBA) function is used to detect a load (heater) break or a failure in the external actuator (magnet relay, etc.), or a failure in the control loop caused by an input (sensor) break. This function monitors the measured value (PV) variation at LBA setting time intervals from the time the output exceeds 100 % (or output limiter: high limit) or falls below 0 % (or output limiter: low limit), then detects a heater or input break.
  • Page 131 7. FUNCTIONS LBA deadband (LBD) The LBA may be produced by disturbances (other heat sources) even if the control system is not abnormal. In such a case, an area in which no alarm is produced can be set by setting the desired LBA deadband (LBD).

  • Page 132: Contact Inputs

    7. FUNCTIONS 7.5 Contact Inputs An external contact signal selects the operation status or alarm interlock release. Voltage input circuit diagram Dry contact input circuit diagram Contact Contact Common Memory area selection An external contact signal selects one control area from among eight stored control areas. Control RUN/STOP selection An external contact signal starts or stops control.
  • Page 133 7. FUNCTIONS Alarm interlock release When the alarm status is output from the digital output, an external contact signal can release the alarm status. Alarm status Alarm status output Alarm interlock release input (a) When the alarm status is set up, the alarm status output becomes on. (b) When the alarm interlock release input is set to on in the alarm status, the alarm status output does not become off because the alarm status output is on.

  • Page 134: Specifications

    8. SPECIFICATIONS 8.1 H-PCP Module Basic functions Data supervision: Operating and system data Control unit diagnosis: Function modules configuration check Self-diagnostic: Check item: ROM/RAM check Watchdog timer CPU power supply monitoring If error occurs in self-diagnosis, the hardware will automatically return the module outputs to the OFF position.
  • Page 135 8. SPECIFICATIONS Digital output Failure output: Relay contact output Number of outputs: 1 point Rating : 250 V AC, 0.1 A (Resistive load) [CE/UL/CSA approved instrument: 30 V DC, 0.1 A] Electrical life: 300,000 times or more (Rated load) Contact type: 1a contact Failure action: Open at error occurrence...
  • Page 136 8. SPECIFICATIONS Communication functions Communication interface: Based on RS-422A, EIA standard Based on RS-232C, EIA standard Specify when ordering Connection method: RS-422A: 4-wire system, half-duplex multi-drop connection RS-232C: Point-to-point connection Protocol: Based on ANSI X3.28-1976 subcategory 2.5 B1 Error control: Vertical parity (when parity bit is selected) Horizontal parity Data types:...
  • Page 137 8. SPECIFICATIONS System setting items Temperature alarm (alarm 1 and alarm 2) : Deviation high alarm Process high alarm Deviation low alarm Process low alarm Deviation high/low alarm Process high alarm (with alarm hold) Deviation band alarm Process low alarm (with alarm hold) Deviation high alarm (with alarm hold) Deviation high alarm (with alarm re-hold) Deviation low alarm (with alarm hold)

  • Page 138: H-Tio Module

    8. SPECIFICATIONS 8.2 H-TIO Module 8.2.1 Temperature control module (H-TIO-A, B, C, D, P) Input Number of inputs: 1 channel or 2 channels Isolated between each channel and between input and output Input type: Thermocouple input: K, J, R, S, B, E, T, N, PLII, W5Re/W26Re, U, L RTD input: JPt100, Pt100...
  • Page 139 8. SPECIFICATIONS Setting range Set value (SV): Same as input range Heat-side proportional band: 0.1 to 1000.0 % of span Cool-side proportional band: 0.1 to 1000.0 % of span (Only for H-TIO-C and D types) Integral time: 1 to 3600 seconds Derivative time: 1 to 3600 seconds (PI control when set to 0 second) Overlap/Deadband:...
  • Page 140 8. SPECIFICATIONS Temperature alarm function Number of alarms: 2 points Alarm types: Deviation high alarm Process high alarm Deviation low alarm Process low alarm Deviation high/low alarm Process high alarm (with alarm hold) Deviation band alarm Process low alarm (with alarm hold) Deviation high alarm (with alarm hold) Deviation high alarm (with alarm re-hold) Deviation low alarm (with alarm hold)
  • Page 141 8. SPECIFICATIONS Heater break alarm function (Only for H-TIO-A, C and D type) [Optional] Number of inputs: 1 point/control loop Setting range: 0.0 to 100.0 A Accuracy of heater current measurement: 5 % of input value or ±2 A (The value whichever is greater) Input current: 0 to 30 A: CTL-6-P-N...
  • Page 142 8. SPECIFICATIONS 8.2.2 High accuracy temperature control module (H-TIO-E, F, G, R) Input Number of inputs: 1 channel or 2 channels Isolated between input and output (For H-TIO-F type, not isolated between each channel) Input type: Thermocouple input: K, J, R, S, B, E, T, N, PLII, W5Re/W26Re, U, L RTD input: JPt100, Pt100...
  • Page 143 8. SPECIFICATIONS Setting range Set value (SV): Same as input range Heat-side proportional band: 0.1 to 1000.0 % of span Cool-side proportional band: 0.1 to 1000.0 % of span (Only for H-TIO-G type) Integral time: 1 to 3600 seconds Derivative time: 1 to 3600 seconds (PI control when set to 0 second) Overlap/Deadband: -10.0 to +10.0 % of span (Only for H-TIO-G type)
  • Page 144 8. SPECIFICATIONS Temperature alarm function Number of alarms: 2 points Alarm types: Deviation high alarm Process high alarm Deviation low alarm Process low alarm Deviation high/low alarm Process high alarm (with alarm hold) Deviation band alarm Process low alarm (with alarm hold) Deviation high alarm (with alarm hold) Deviation high alarm (with alarm re-hold) Deviation low alarm (with alarm hold)
  • Page 145 8. SPECIFICATIONS Self-diagnostic Check item: RAM check Adjustment data check Input value check Watchdog timer Operation at error occurrence in self-diagnosis: FAIL lamp lights All channel control outputs are turned off. Reset state Manual setting function Auto/Manual transfer: Either Auto or Manual control can be selected. Setting range: -5.0 to +105.0 % Balanceless bumpless: Balanceless bumpless transfer between Auto and Manual (both directions).
  • Page 146 8. SPECIFICATIONS 8.2.3 High accuracy temperature control module (H-TIO-H, J) [Voltage/Current input] Input Number of inputs: 1 channel or 2 channels Isolated between input and output (For H-TIO-J type, not isolated between each channel) Input type: Voltage input: 0 to 10 mV DC, 0 to 100 mV DC, 0 to 1 V DC, 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC, -5 to +5 V DC, -10 to +10 V DC, -1 to +1 V DC Current input: 0 to 20 mA DC, 4 to 20 mA DC...
  • Page 147 8. SPECIFICATIONS Setting range Set value (SV): Same as scaling range Proportional band: 0.1 to 1000.0 % of span Integral time: 1 to 3600 seconds Derivative time: 1 to 3600 seconds (PI control when set to 0 second) Control response parameter: Slow, Medium and Fast (3-step selection) Proportioning cycle: 1 to 100 seconds...
  • Page 148 8. SPECIFICATIONS Temperature alarm function Number of alarms: 2 points Alarm types: Process high alarm Deviation high alarm Process low alarm Deviation low alarm Process high alarm (with alarm hold) Deviation high/low alarm Process low alarm (with alarm hold) Deviation band alarm Deviation high alarm (with alarm re-hold) Deviation high alarm (with alarm hold) Deviation low alarm (with alarm re-hold)
  • Page 149 8. SPECIFICATIONS Manual setting function Auto/Manual transfer: Either Auto or Manual control can be selected. Setting range: -5.0 to +105.0 % Balanceless bumpless: Balanceless bumpless transfer between Auto and Manual (both directions). General specifications 24 (W) × 96 (H) × 100 (D) mm Dimensions: Weight: 120 g...
  • Page 150 8. SPECIFICATIONS 8.2.4 Temperature control module for control motor drive (H-TIO-K) Input Number of inputs: 1 channel Isolated between input and output Input type: Thermocouple input: K, J, R, S, B, E, T, N, PLII, W5Re/W26Re, U, L RTD input: JPt100, Pt100 Specify when ordering Input range:...
  • Page 151 8. SPECIFICATIONS Setting range Set value (SV): Same as input range Proportional band: 0.1 to 1000.0 % of span Integral time: 1 to 3600 seconds Derivative time: 1 to 3600 seconds (PI control when set to 0 second) Control response parameter: Slow, Medium and Fast (3-step selection) Neutral zone: 0.1 to 10.0 % of motor driving time...
  • Page 152 8. SPECIFICATIONS Temperature alarm function Number of alarms: 2 points Alarm types: Process high alarm Deviation high alarm Process low alarm Deviation low alarm Process high alarm (with alarm hold) Deviation high/low alarm Process low alarm (with alarm hold) Deviation band alarm Deviation high alarm (with alarm re-hold) Deviation high alarm (with alarm hold) Deviation low alarm (with alarm re-hold)
  • Page 153 8. SPECIFICATIONS Manual setting function Auto/Manual transfer: Either Auto or Manual control can be selected. Setting operation: Manual output setting: -5.0 to +105.0 % (Valid in manual mode) The output can not be normal when feedback resistance input error occurs. Output timing (Manual mode): - At the change of settings - At power-up...

  • Page 154: H-Ti Module

    8. SPECIFICATIONS 8.3 H-TI Module Input Number of inputs: H-TI-A, C: 4 channels Isolated between each channel and between input and CPU (For H-TI-A type, not isolated between each channel) H-TI-B: 2 channels Isolated between each channel and between input and CPU Input type: Thermocouple input (H-TI-C, B):...
  • Page 155 8. SPECIFICATIONS Temperature alarm function Number of alarms: 2 points Alarm types: Process high alarm Process low alarm Process high alarm (with alarm hold) Process low alarm (with alarm hold) The alarm type can be selected for each alarm. (Alarm action is specified for the H-PCP module) Setting range: Same as input range: Process high alarm, Process low alarm, Process high alarm (with alarm hold),...

  • Page 156: H-Cio Module

    8. SPECIFICATIONS 8.4 H-CIO Module 8.4.1 Cascade control module (H-CIO-A) [Temperature input] Input Number of inputs:: 2 points (Master input/slave input) Isolated between input and output For RTD input, not isolated between input and output Input type: Thermocouple input: K, J, R, S, B, E, T, N, PLII, W5Re/W26Re, U, L RTD input: JPt100, Pt100...
  • Page 157 8. SPECIFICATIONS Setting range Set value (SV): Same as input range Heat-side proportional band: 0.1 to 1000.0 % of span Cool-side proportional band: 0.1 to 1000.0 % of span Integral time: 1 to 3600 seconds Derivative time: 1 to 3600 seconds (PI control when set to 0 second) Overlap/Deadband: -10.0 to +10.0 % of span Control response parameter:...
  • Page 158 8. SPECIFICATIONS Temperature alarm function Number of alarms: 2 points Alarm types: Process high alarm Deviation high alarm Process low alarm Deviation low alarm Process high alarm (with alarm hold) Deviation high/low alarm Process low alarm (with alarm hold) Deviation band alarm Deviation high alarm (with alarm re-hold) Deviation high alarm (with alarm hold) Deviation low alarm (with alarm re-hold)
  • Page 159 8. SPECIFICATIONS Cascade function ±Input range Monitor item: Cascade monitor: Normal setting value: Cascade bias: -99.99 to +100.0 % of span Cascade gain: -9.999 to +10.000 (No engineering unit) Cascade ON/OFF: 0: OFF 1: ON Cascade control is turned ON/OFF via communication or by digital input.
  • Page 160 8. SPECIFICATIONS 8.4.2 Cascade control module (H-CIO-A) [Current/voltage input] Input Number of inputs: 2 points (Master input/slave input) Isolated between input and input, and between input and output. Input type: Voltage input: 0 to 10 mV DC, 0 to 100 mV DC, 0 to 1 V DC, 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC, -5 to +5 V DC, -10 to +10 V DC, -1 to +1 V DC Current input: 0 to 20 mA DC, 4 to 20 mA DC...
  • Page 161 8. SPECIFICATIONS Setting range Set value (SV): Same as scaling range Proportional band: 0.1 to 1000.0 % of span Integral time: 1 to 3600 seconds Derivative time: 1 to 3600 seconds (PI control when set to 0 second) Control response parameter: Slow, Medium and Fast (3-step selection) Proportioning cycle: 1 to 100 seconds...
  • Page 162 8. SPECIFICATIONS Temperature alarm function Number of alarms: 2 points Alarm types: Deviation high alarm Process high alarm Deviation low alarm Process low alarm Deviation high/low alarm Process high alarm (with alarm hold) Deviation band alarm Process low alarm (with alarm hold) Deviation high alarm (with alarm hold) Deviation high alarm (with alarm re-hold) Deviation low alarm (with alarm hold)
  • Page 163 8. SPECIFICATIONS Cascade function ±Input range Monitor item: Cascade monitor: Normal setting value: Cascade bias: -99.99 to +100.0 % of span Cascade gain: -9.999 to +10.000 (No engineering unit) Cascade ON/OFF: 0: OFF 1: ON Cascade control is turned ON/OFF via communication or by digital input.

  • Page 164: H-Ct Module

    8. SPECIFICATIONS 8.5 H-CT Module Input Input type: Current transformer input (CT) Number of inputs: 6 points Number of common points: 3 points (1-2 channel/common, 3-4 channel/common, 5-6 channel/common) Isolation method: Photocoupler isolation Input current: 0 to 30 A: CTL-6-P-N 0 to 100 A: CTL-12-S56-10L-N Specify when ordering (Current transformer is sold separately) Accuracy of heater current measurement:...

  • Page 165: H-Di Module

    8. SPECIFICATIONS 8.6 H-DI Module 8.6.1 Digital input module (H-DI-A) Input Input type: Source type Number of inputs: 8 points Rated input voltage: 24 V DC Input voltage range: 21.6 to 26.4 V DC Rated input current: 6.7 mA/point (24 V DC) Input impedance: 3.6 kΩ...
  • Page 166 8. SPECIFICATIONS 8.6.2 Event digital input module (H-DI-B) Input Input type: Source type Number of inputs: 8 points Rated input voltage: 24 V DC Input voltage range: 21.6 to 26.4 V DC Rated input current: 6.7 mA/point (24 V DC) Input impedance: 3.6 kΩ...
  • Page 167 8. SPECIFICATIONS Logic input type: Event DI input: 1 to 80 CH Event DI logic output: 1 to 80 CH Event DO output: 1 to 72 CH Temperature alarm 1: 1 to 18 CH Temperature alarm 2: 1 to 18 CH TIO burnout status: 1 to 18 CH TIO heater break status:...

  • Page 168: H-Do Module

    8. SPECIFICATIONS 8.7 H-DO Module 8.7.1 Digital output module (H-DO-A, B) Output Output type: H-DO-A: Relay contact output or open collector output (Sink load) H-DO-B: Relay contact output Number of outputs: H-DO-A: 8 points H-DO-B: 4 points Number of common points: Relay contact output: 2 points (4 points/common): H-DO-A type All channel independent common output: H-DO-B type...
  • Page 169 8. SPECIFICATIONS General specifications 24 (W) × 96 (H) × 100 (D) mm Dimensions: Weight: H-DO-A: 140 g H-DO-B: 130 g IMSRM15-E5...
  • Page 170 8. SPECIFICATIONS 8.7.2 Digital output module (H-DO-D) Output Output type: Open collector output Number of outputs: 16 points Number of common points: Vcc: 2 points (8 points/common) GND: 2 points (8 points/common) Isolation method: Photocoupler isolation Open collector output: Load voltage: 12 to 24 V DC Maximum load current: 0.1 A/point 0.8 A/common...
  • Page 171 8. SPECIFICATIONS 8.7.3 Event digital output module (H-DO-C) Output Output type: Open collector output Number of outputs: 8 points Number of common points: 1 point (8 points/common) Isolation method: Photocoupler isolation Open collector output: Load voltage: 12 to 24 V DC Maximum load current: 0.1 A/point 0.8 A/common Setting method:...
  • Page 172 8. SPECIFICATIONS Alarm output functions: Temperature deviation alarm: Deviation high alarm Deviation low alarm Deviation high/low alarm Deviation band alarm Deviation high alarm (with alarm hold) Deviation low alarm (with alarm hold) Deviation high/low alarm (with alarm hold) Deviation high alarm (with alarm re-hold) Deviation low alarm (with alarm re-hold) Deviation high/low alarm (with alarm re-hold) Temperature process alarm:...
  • Page 173 8. SPECIFICATIONS Self-diagnostic Check item: RAM check Watchdog timer Operation at error occurrence in self-diagnosis: FAIL lamp lights Reset state General specifications 24 (W) × 96 (H) × 100 (D) mm Dimensions: Weight: 140 g IMSRM15-E5...

  • Page 174: H-Ai Module

    8. SPECIFICATIONS 8.8 H-AI Module Input Number of inputs: H-AI-A: 4 points (Isolated between input and CPU. Not isolated between each channel.) H-AI-B: 2 points (Isolated between each channel and between input and CPU.) Input type: Voltage input: 0 to 10 mV DC, 0 to 100 mV DC, 0 to 1 V DC, 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC, -5 to +5 V DC, -10 to +10 V DC, -1 to +1 V DC Current input: 0 to 20 mA DC, 4 to 20 mA DC...
  • Page 175 8. SPECIFICATIONS Alarm function Number of alarms: 2 points Alarm types: Process high alarm Process low alarm Process high alarm (with alarm hold) Process low alarm (with alarm hold) The alarm type can be selected for each alarm. (Alarm action is specified for the H-PCP module) Setting range: Same as input range: Process high alarm, Process low alarm, Process high alarm (with alarm hold),...

  • Page 176: H-Ao Module

    8. SPECIFICATIONS 8.9 H-AO Module Output Number of inputs: H-AO-A: 4 points (Isolated between output and CPU. Not isolated between each channel.) H-AO-B: 2 points (Isolated between each channel and between output and CPU.) Output type: Voltage output: 0 to 10 mV DC, 0 to 100 mV DC, 0 to 1 V DC, 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC Current output: 0 to 20 mA DC, 4 to 20 mA DC Specify when ordering...

  • Page 177: Manual Mode

    8. SPECIFICATIONS Manual mode Scaling: -10000 to +10000 However, scaling is possible within a span of 10000. Output change rate limiter: 0.1 to 100.0 %/second (0.0 second: The rate of output change limit is turned off.) Rise/fall common setting Self-diagnostic Check item: RAM check Adjustment data check...

  • Page 178: Common Specifications

    8. SPECIFICATIONS 8.10 Common Specifications Control unit Power supply voltage: 100 to 120 V AC (50/60 Hz) 200 to 240 V AC (50/60 Hz) 24 V DC Specify when ordering Power supply voltage range: 100 to 120 V AC: 90 to 132 V AC 200 to 240 V AC: 180 to 264 V AC 24 V DC: 21.6 to 26.4 V DC...
  • Page 179 The first edition: MAR. 1996 The fifth edition: MAR. 2009 [IMQ00]...
  • Page 180 RKC INSTRUMENT INC. HEADQUARTERS: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 JAPAN PHONE: 03-3751-9799 (+81 3 3751 9799) FAX: 03-3751-8585 (+81 3 3751 8585) E-mail: info@rkcinst.co.jp Website: http://www.rkcinst.com/ IMSRM15-E5 MAR. 2009...

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