RKC INSTRUMENT SR Mini HG Communication Instruction Manual

RKC INSTRUMENT SR Mini HG Communication Instruction Manual

High-performance multi-point control system
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SR Mini HG SYSTEM
RKC INSTRUMENT INC.
®
High-performance
Multi-point Control System
SR Mini HG
SYSTEM
Communication
Instruction Manual
Notice of production discontinuation
The following operation panels mentioned in this manual are
already discontinued.
・OPM (discontinued in November, 2010)
・OPC (discontinued in November, 2006)
・OPM-H (discontinued in November, 2010)
・OPC-H (discontinued in February, 2012)
IMSRM09-E5

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Summary of Contents for RKC INSTRUMENT SR Mini HG

  • Page 1 SR Mini HG SYSTEM High-performance Multi-point Control System SR Mini HG SYSTEM Communication Instruction Manual Notice of production discontinuation The following operation panels mentioned in this manual are already discontinued. ・OPM (discontinued in November, 2010) ・OPC (discontinued in November, 2006) ・OPM-H (discontinued in November, 2010)
  • Page 2  The name of each programmable controller (PLC) means the products of each manufacturer.  Company names and product names used in this manual are the trademarks or registered trademarks of the respective companies. All Rights Reserved, Copyright  1996, RKC INSTRUMENT INC.
  • Page 3 Thank you for purchasing this RKC product. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place the manual in a convenient location for easy reference. SYMBOLS : This mark indicates precautions that must be taken if there is danger of electric WARNING...
  • Page 4 CAUTION  This product is intended for use with industrial machines, test and measuring equipment. (It is not designed for use with medical equipment and nuclear energy.)  This is a Class A instrument. In a domestic environment, this instrument may cause radio interference, in which case the user may be required to take additional measures.
  • Page 5: Table Of Contents

    CONTENTS Page 1. SPECIFICATIONS ..............1 1.1 Control unit ...................... 1 1.2 OPM (Operation panel) ................... 2 1.3 OPC (Operation panel) ..................3 1.4 OPM-H (Operation panel) ................4 1.5 OPC-H (Operation panel) ................5 1.6 Terminal voltages and signal logic ..............6 2.
  • Page 6 Page 4. COMMUNICATION PROTOCOL ........27 4.1 Polling ......................27 4.1.1 Polling procedure ....................29 4.1.2 Polling procedure example (When the host computer requests data) ....33 4.2 Selecting ......................34 4.2.1 Selecting procedure ................... 35 4.2.2 Selecting procedure example (When the host computer sends data) ....37 4.3 Communication data configuration ..............
  • Page 7: Specifications

    1. SPECIFICATIONS 1.1 Control unit Communication interface: Based on EIA RS-422A Based on EIA RS-232C Specify when ordering. Communications modes: 4-wire system, multi-drop connection (RS-422A) Point-to-point connection (RS-232C) Maximum connections: 16 units (RS-422A) 1 unit (RS-232C) Synchronous method: Start/stop synchronous type Communication speed: 2400 bps, 4800 bps, 9600 bps, 19200 bps Any can be selected...
  • Page 8: Opm (Operation Panel)

    1. SPECIFICATIONS 1.2 OPM (Operation panel) * * Discontinued products Communication interface: Based on EIA RS-422A Based on EIA RS-485 Based on EIA RS-232C Specify when ordering. Communications modes: 4-wire system, multi-drop connection (RS-422A) 2-wire system, multi-drop connection (RS-485) Point-to-point connection (RS-232C) Maximum connections: 16 units (RS-422A, RS-485) 1 unit (RS-232C)
  • Page 9: Opc (Operation Panel)

    Protocol especially for the respective company Error control: Vertical parity (When parity bit is selected) Horizontal parity Block length: SR Mini HG communication: 128 bytes or less PC communication: 512 bytes or less Data types: Text: ASCII code Control codes:...
  • Page 10: Opm-H (Operation Panel)

    1. SPECIFICATIONS 1.4 OPM-H (Operation panel) * * Discontinued products Communication interface: Based on EIA RS-422A Based on EIA RS-485 Based on EIA RS-232C Specify when ordering. Communications modes: 4-wire system, multi-drop connection (RS-422A) 2-wire system, multi-drop connection (RS-485) Point-to-point connection (RS-232C) Maximum connections: 16 units (RS-422A, RS-485) 1 unit (RS-232C)
  • Page 11: Opc-H (Operation Panel)

    1. SPECIFICATIONS 1.5 OPC-H (Operation panel) * * Discontinued products Communication interface: Based on EIA RS-422A Based on EIA RS-485 Based on EIA RS-232C Specify when ordering. Communications modes: 4-wire system, multi-drop connection (RS-422A) 2-wire system, multi-drop connection (RS-485) Point-to-point connection (RS-232C) Maximum connections: 32 units (RS-422A, RS-485) 1 unit (RS-232C)
  • Page 12: Terminal Voltages And Signal Logic

    1. SPECIFICATIONS 1.6 Terminal voltage and signal logic  RS-422A and RS-485 Mark state Space state Name (Stop bit and signal 1) (Start bit and signal 0) Send data T (A), T (B) Voltage between T (A) and T (B) Voltage between T (A) and T (B) ≤...
  • Page 13: Connecting

    2. CONNECTING WARNING To prevent electric shock or instrument failure, turn off the power before connecting or disconnecting the instrument and peripheral equipment. CAUTIONS  Connect connectors correctly in the right position. If it is forcibly pushed in with pins in the wrong positions, the pins may be bent resulting in instrument failure.
  • Page 14: Connection Block Diagram

    2. CONNECTING 2.1 Connection block diagram 2.1.1 When connecting control unit with host computer directly The communication levels for control unit are RS-232C and RS-422A. When using the RS-422A levels, a maximum of 16 control units can be connected. However, when connecting to the computer which only has a RS-232C driver, conversion of the communication level will be necessary.
  • Page 15: When Using Operation Panel

    2. CONNECTING 2.1.2 When using operation panel The communication levels for operation panel are RS-232C, RS-422A and RS-485. When using the RS-422A or RS-485 levels, a maximum of 16 control units (OPC*/OPC-H*: 32 control units) can be connected. However, when connecting to the computer which only has a RS-232C driver, conversion of the communication level will be necessary.
  • Page 16: Connection Between The Control Unit And A Host Computer

    2. CONNECTING 2.2 Connection between the control unit and a host computer 2.2.1 When the dedicated cable is not used  RS-422A Connection by the Paired wire modular connector Host computer or Communication level converter RS-422A PCP module R(A) T(A) R(B) T(B) R(B)
  • Page 17: When Using The Dedicated Cable

    2. CONNECTING 2.2.2 When using the dedicated cable W-BF-01*, W-BF-02* or W-BF-28* communication cable (RKC product) can be used as communication cable (sold separately). If noise is a factor, customer should use a twisted pair cable (not included) or something to that effect. Shield of the cable are connected to SG (No.
  • Page 18: Connection Between The Operation Panel And A Host Computer

    2. CONNECTING 2.3 Connection between the operation panel and a host computer 2.3.1 OPM (operation panel) * connection * Discontinued products Operation panel (OPM) Host computer RS-422A Specify when ordering RS-485 RS-232C Connect to the Connect to the host communication communication connector [HOST] connector...
  • Page 19 2. CONNECTING [OPM]  RS-485 Pin No. and signal details Signal direction Pin No. Signal name Description Operation panel Host computer T/R(A) RS-485 send/receive data T/R(B) RS-485 send/receive data Signal ground Contents of communication cable wiring Pair wire Operation panel Host computer T/R(A) TXR/RXD...
  • Page 20: Ce Marked Opm

    2. CONNECTING //CE) * connection 2.3.2 CE marked OPM (OPM-CL * Discontinued products The connector for the connection with operation panel is attached to this instrument. Operation panel (OPM) Host computer RS-422A Specify when ordering RS-485 RS-232C Connect to the Connect to the host communication communication...
  • Page 21 2. CONNECTING [CE marked OPM]  RS-485 Pin No. and signal details Signal direction Pin No. Signal name Description Operation panel Host computer T/R(A) RS-485 send/receive data T/R(B) RS-485 send/receive data Signal ground Contents of communication cable wiring Pair wire Operation panel Host computer T/R(A)
  • Page 22: Opc (Operation Panel) Connection

    2. CONNECTING 2.3.3 OPC (operation panel) * connection * Discontinued products The connector for the connection with operation panel is attached to this instrument. RS-422A Operation panel (OPC) Host computer Specify when ordering RS-485 RS-232C Connect to the Connect to the host communication communication connector [HOST]...
  • Page 23 2. CONNECTING [OPC]  RS-485 Pin No. and signal details Signal direction Pin No. Signal name Description Operation panel Host computer T/R(A) RS-485 send/receive data T/R(B) RS-485 send/receive data Signal ground Contents of communication cable wiring Pair wire Operation panel Host computer T/R(A) TXR/RXD...
  • Page 24: Opm-H (Operation Panel) Connection

    2. CONNECTING 2.3.4 OPM-H (operation panel) * connection * Discontinued products The connector for the connection with operation panel is attached to this instrument. Operation panel (OPM-H) Host computer RS-422A Specify when ordering RS-485 RS-232C Connect to the Connect to the host communication communication connector [HOST]...
  • Page 25 2. CONNECTING [OPM-H]  RS-485 Pin No. and signal details Signal direction Pin No. Signal name Description Operation panel Host computer T/R(A) RS-485 send/receive data T/R(B) RS-485 send/receive data Signal ground Contents of communication cable wiring Pair wire Operation panel Host computer T/R(A) TXR/RXD...
  • Page 26: Opc-H (Operation Panel) Connection

    2. CONNECTING 2.3.5 OPC-H (operation panel) * connection * Discontinued products The connector for the connection with operation panel is attached to this instrument. Operation panel (OPC-H) Host computer RS-422A Specify when ordering RS-485 RS-232C Connect to the Connect to the host communication communication connector [CN7]...
  • Page 27 2. CONNECTING [OPC-H]  RS-485 Pin No. and signal details Signal direction Pin No. Signal name Description Operation panel Host computer T/R(A) RS-485 send/receive data T/R(B) RS-485 send/receive data Signal ground Contents of communication cable wiring Pair wire Operation panel Host computer T/R(A) TXR/RXD...
  • Page 28: Setting For Communication

    3. SETTING FOR COMMUNICATION In order to make communication between the SR Mini HG SYSTEM and the host computer, it is necessary to set the communication speed, data configuration and address. 3.1 When connecting control unit with host computer directly Host communication setting (data configuration, communication speed, unit address, etc.) are to be set...
  • Page 29: Unit Address Setting

    3. SETTING FOR COMMUNICATION 2. Set the desired data configuration and communication speed by the dip switches located in the H-PCP-A/B module. Upper section View from the rear with the mother block removed. Data configuration Communication speed 8-bit non parity 2400 bps 7-bit even parity 4800 bps...
  • Page 30: When Using Operation Panel

    3. SETTING FOR COMMUNICATION 3.2 When using operation panel The host communication setting between the operation panel and host computer is made (on these operation panel and host computer); the communication setting between the operation panel and control unit is made (on these operation panel and control unit) and computer/local selection is made (on the operation panel).
  • Page 31: Between Operation Panel And Control Unit Communication Setting

    3. SETTING FOR COMMUNICATION 3.2.2 Between operation panel and control unit communication setting Set the same communication setting to both the control unit and connecting operation panel.  Operation panel Communication setting (data configuration, communication speed, etc.) are to be set on the screen of the operation panel.
  • Page 32: Computer/Local Transfer

    3. SETTING FOR COMMUNICATION 3.2.3 Computer/Local transfer SR Mini HG SYSTEM has two communication modes: local mode and computer mode. The host computer can perform only monitoring (polling) in local mode. In computer mode, it can perform monitoring and setting (selecting).
  • Page 33: Communication Protocol

    RKC communication uses the polling/selecting method to establish a data link. The basic procedure is followed ANSI X3.28-1976 subcategories 2.5 and B1 basic mode data transmission control procedure (Fast selecting is the selecting method used in SR Mini HG SYSTEM). • The polling/selecting procedures are a centralized control method where the host computer controls the entire process.
  • Page 34 4. COMMUNICATION PROTOCOL The above procedure is for SR Mini HG SYSTEM transmission control. However, the operation panel (OPC *) can correspond not only to SR Mini HG SYSTEM communication but also to programmable controller (PC) communication (option). The PC communication control procedure differs from the SR Mini HG SYSTEM communication control procedure and also from the procedure for communication between each programmable controller manufactured by the respective company.
  • Page 35: Polling Procedure

    4. COMMUNICATION PROTOCOL 4.1.1 Polling procedure (1) Data link initialize In order to initialize the data link before sending the polling sequence, send [EOT] from the host computer. (2) Polling sequence send Send the polling sequence from the host computer in the following format. Address Identifier 1.
  • Page 36 4. COMMUNICATION PROTOCOL (3) Data send from this device This device sends data in the following format if it received the polling sequence correctly. Identifier Data Identifier Data If the length of send data (from [STX] to [BCC]) exceeds 128 bytes, it is divided into blocks by [ETB].
  • Page 37 4. COMMUNICATION PROTOCOL 4. ETB Transmission control character indicating the end of the block. 5. ETX Transmission control character indicating the end of the text. 6. BCC Block check character for error-detection, uses horizontal parity. [BCC] is calculated by horizontal parity (even number).
  • Page 38 4. COMMUNICATION PROTOCOL (6) ACK (Acknowledge) If the host computer receives data sent correctly from this device, send ACK. The device then sends data next to the identifier just sent . In order to stop sending data from this device, send EOT from the host computer to terminate the data link.
  • Page 39: Polling Procedure Example (When The Host Computer Requests Data)

    02H 50H 31H 31H 31H 20H 03H 48H Next send data, SR Mini HG SYSTEM send  If error exists in data Host computer send Host computer send 04H 30H 30H 30H 31H 53H 31H 05H …...
  • Page 40: Selecting

    ID: Identifier The above procedure is for SR Mini HG SYSTEM transmission control. However, the operation panel (OPC *) can correspond not only to SR Mini HG SYSTEM communication but also to programmable controller (PC) communication (option). The PC communication control procedure differs from the SR Mini HG SYSTEM communication control procedure and also from the procedure for communication between each programmable controller manufactured by the respective company.
  • Page 41: Selecting Procedure

    4. COMMUNICATION PROTOCOL 4.2.1 Selecting procedure (1) Data link initialize Send EOT from the host computer to initialize the data link before sending the selecting sequence. (2) Selecting sequence send Send the selecting address for the selecting sequence from the host computer. Address This is the unit address of this device to be selected.
  • Page 42 4. COMMUNICATION PROTOCOL (4) ACK (Acknowledge response) If this device receives data sent correctly from the host computer, it sends ACK to the host computer. Then, if there is data to be sent next from the host computer, send it to the device. After the data has been sent, send EOT to terminate the data link.
  • Page 43: Selecting Procedure Example (When The Host Computer Sends Data)

    Operation Unit Identifier Channel No. Data panel address Send data address SR Mini HG SYSTEM send Selecting address Host computer send Host computer send  … Omit the operation panel address when the connection is made 02H 50H 31H 30H 31H 20H 03H 49H directly to control unit.
  • Page 44: Communication Data Configuration

    4. COMMUNICATION PROTOCOL 4.3 Communication data configuration  Description of data (Transmission/receive data structure) ......................Data Part of the data above is shown below. Data length 6 digits 1 0 0 . Channel Data Channel Data Channel Data Identifier Comma Space Space Space...
  • Page 45: Examples Of Selecting And Polling Check Programs

    4. COMMUNICATION PROTOCOL 4.4 Examples of selecting and polling check programs The following is the sample program for NEC PC-9800 series computers in BASIC language for carrying out polling and selecting checking by RS-232C specification. Please be noted that there will be some differences in the computer languages according to the type of computer.
  • Page 46 4. COMMUNICATION PROTOCOL 1360 *ETXRX 1370 DT$=DT$+K$ 1380 BCCRX$=INPUT$(1,#1) 1390 BCCRX=ASC(BCCRX$) BCC checking 1400 GOSUB *BCCCH 1410 IF BCC<>BCCRX THEN GOSUB *NAKTX 1420 IF BCC<>BCCRX THEN GOSUB *RXDT: GOTO *J10 1430 ' 1440 PRINT "Data has been correctly received" Display of received data and 1450 PRINT "Received data=";DT$ : END closing of RS-232C circuit...
  • Page 47 4. COMMUNICATION PROTOCOL  Example of temperature set values selecting checking program 1000 '-------------------- Identifier setting ---------------------- 1010 ID$="S1" Identifier setting 1020 ' 1030 '--------------- Communications initial setting --------------- 1040 CM$="N81NN" Communications data configuration setting 1050 STX$=CHR$(&H2) : EOT$=CHR$(&H4) : ENQ$=CHR$(&H5) Communications character setting 1060 ACK$=CHR$(&H6) : NAK$=CHR$(&H15): ETX$=CHR$(&H3) 1070 OPEN "COM1:"+CM$ AS #1...
  • Page 48 4. COMMUNICATION PROTOCOL 1450 ' 1460 *BCCCH 1470 FOR II=1 TO LEN(DT$) BCC calculation 1480 BCCA$=MID$(DT$,II,1) 1490 IF BCCA$=STX$ THEN BCC=0 : GOTO *IINEXT 1500 BCC=BCC XOR ASC(BCCA$) 1510 *IINEXT 1520 NEXT II 1530 RETURN Setting of the receiving waiting time If timeout occurs in using high speed computer (Except no response), the numeral value of “500”...
  • Page 49: Communication Identifiers

    If data is set before “Module initialization” is performed, the H-PCP module will set the previously stored initial data of the old modules in the new modules, which may cause malfunction. For details on how to initialize the module, refer to SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E).
  • Page 50 5. COMMUNICATION IDENTIFIERS Refer- Iden- Attri- Factory Name Digits Data range ence tifier bute set value page 5.0 to 105.0 %  Cool-side manipulated P. 58 output value [H-TIO-, H-CIO-A]  Heater break alarm status 0: OFF 1: ON P. 58 [H-TIO-A/C/D, H-CIO-A] ...
  • Page 51 5. COMMUNICATION IDENTIFIERS Refer- Iden- Attri- Factory Name Digits Data range ence tifier bute set value page Heat-side proportional 0.1 to 1000.0 % of span P. 71  band [H-TIO-, H-CIO-A] Cool-side proportional 0.1 to 1000.0 % of span P. 71 ...
  • Page 52 5. COMMUNICATION IDENTIFIERS Refer- Iden- Attri- Factory Digits Data range ence Name tifier bute set value page  Alarm 1 set value TC/RTD input: Refer to P. 73 Factory [H-TIO-, H-CIO-A] Within input range or span range set value The position of the decimal point table of differs depending on the input range.
  • Page 53 Heat/Cool control. * If Extended communication (Initialize setting mode) is selected, the content of each identifier described in the separate SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E) can be changed or selected. When the control is started, it is impossible to change the settings to the Extended communications (Initialize setting mode).
  • Page 54 5. COMMUNICATION IDENTIFIERS Refer- Iden- Attri- Factory Digits Data range ence Name tifier bute set value page 5.0 to 105.0 % Manual output value P. 83 [H-TIO-, H-CIO-A] Setting will be invalid in ON/OFF control and Heat/Cool control. H-TIO-C/D [Z-1017 specification]: 105.0 to 0.0 % (cool-side) 0.0 to 105.0 % (heat-side) 1 to 10 C or 1 to 20 F...
  • Page 55 5. COMMUNICATION IDENTIFIERS Refer- Iden- Attri- Factory Name Digits Data range ence tifier bute set value page AI alarm 1 set value Within display scale range Process P. 73 [H-AI-A/B] high alarm: The position of the decimal point 100.0 differs depending on AI decimal point position setting.
  • Page 56 5. COMMUNICATION IDENTIFIERS Refer- Iden- Attri- Factory Digits Data range ence Name tifier bute set value page  AO output value monitor Display scale range P. 94 [H-AO-A/B] The position of the decimal point differs depending on AO decimal point position setting. Data will be valid in manual mode.
  • Page 57 5. COMMUNICATION IDENTIFIERS Refer- Iden- Attri- Factory Name Digits Data range ence tifier bute set value page  H-DI-A module input 0 to 255 P. 99 status The contact input condition is [H-DI-A] expressed as a bit image in decimal numbers from 0 to 255.
  • Page 58 5. COMMUNICATION IDENTIFIERS Refer- Iden- Attri- Factory Name Digits Data range ence tifier bute set value page  Input span  Cascade monitor P. 101 [H-CIO-A] TC/RTD input: The position of the decimal point differs depending on the input range. Voltage/Current input: The position of the decimal point differs depending on Decimal point...
  • Page 59 5. COMMUNICATION IDENTIFIERS Refer- Iden- Attri- Factory Name Digits Data range ence tifier bute set value page TI operation mode transfer 0: Unused P. 87 [H-TI-A/B/C] Neither monitor nor alarm monitor is done in this mode. 1: Normal Normal mode in which monitor and alarm are done.
  • Page 60 0 to 255. Each logic input status is assigned as a bit image in binary numbers. However, send data from the SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers.
  • Page 61 (Only valid when connected with the operation panel) * Each alarm status is assigned as a bit image in binary numbers. However, send data from the SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers.
  • Page 62: Identifiers Function Explanation

    4 0 0 . Operation Unit Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 63 Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. Identifier B1: Burnout alarm condition Identifier B2: TI burnout alarm condition Read-only identifier which defines each channel burnout condition of the control unit.
  • Page 64 Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. Identifier AC: Heater break alarm status (H-TIO-A/C/D module, H-CIO-A module) Read-only identifier which defines the heater break alarm condition.
  • Page 65 5. COMMUNICATION IDENTIFIERS Identifier M3: CT input measured value 1 Identifier M4: CT input measured value 2 Identifier A3: Heater break alarm (HBA) set value 1 Identifier A4: Heater break alarm (HBA) set value 2 Identifier used when the heater break alarm function is used. M3: CT input measured value 1, A3: Heater break alarm set value 1 The CT input measured value 1 indicates the measured current value detected by the CT sensors of each channel of the H-TIO module that is optionally set to the heater break alarm function.
  • Page 66 5. COMMUNICATION IDENTIFIERS For the details of the form to allocate each CT input of the H-CT module to the H-TIO module channels, refer to the separate Hardware Instruction Manual (IMSRM15-E). Further, for the allocation method, refer to the Supplementary Information for Initialize Settings (Extended Communications) (IMSRM07-E).
  • Page 67 Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example (Heater break alarm set value 1 and Heater break alarm set value 2 only) Host computer send Host computer send 1 5 . Channel Data (6 digits)
  • Page 68 1 4 5 . Operation Unit Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 69 5. COMMUNICATION IDENTIFIERS Identifier HE: Temperature rise completion condition Identifier HD: Temperature rise completion range Identifier HS: Temperature rise completion trigger Identifier T3: Temperature rise completion soak time Identifier used for each setting related to the presence or absence of the temperature rise completion trigger function.
  • Page 70 Host computer send Host computer send Next to identifier H E 0 Operation Identifier Unit panel address address Identifier Data (1 digit) SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 71 Next to identifier Channel Data (6 digits) Channel Identifier Space Comma SR Mini HG SYSTEM send Selecting example (Temperature rise completion range) Host computer send Host computer send H D 0 1 Channel Channel Data (6 digits) Operation...
  • Page 72 Host computer send Next to identifier Operation Unit Identifier panel address address Data (6 digits) Identifier SR Mini HG SYSTEM send Selecting example (Temperature rise completion soak time) Host computer send Host computer send Operation Identifier Data (6 digits) Unit panel address...
  • Page 73 Host computer send Host computer send Next to identifier E R 0 Operation Unit Identifier panel address address Identifier Data (1 digit) SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 74 G 1 0 1 Operation Unit Identifier panel address address Channel Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Selecting example Space Comma Host computer send Host computer send G 1 0 1 Channel Operation Channel Identifier Data...
  • Page 75 5. COMMUNICATION IDENTIFIERS  Autotuning conditions Autotuning (AT) is the function which automatically measures, calculates and sets the optimum PID constants according to the set temperature. Caution for using the Autotuning (AT) When a temperature change (UP and/or Down) is 1 C or less per minute during Autotuning, Autotuning may be cancelled before calculating PID values.
  • Page 76 Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example Host computer send Host computer send S 1 0 1 1 5 . Channel Channel Data (6 digits) Operation...
  • Page 77 Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example Host computer send Host computer send 1 5 . Channel Operation Channel Data (6 digits) Identifier Unit panel...
  • Page 78 C A 0 1 Operation Unit Identifier panel address address Channel Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Selecting example Space Comma Host computer send Host computer send C A 0 1 Channel Operation Channel Unit Identifier...
  • Page 79 5 0 , Operation Unit Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 80 Host computer send Host computer send 5 0 , Channel Operation Channel Data (6 digits) Identifier Unit panel address address Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 81 Space Comma Next to identifier Operation Identifier Unit panel address address Channel Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Selecting example Comma Space Host computer send Host computer send Channel Operation Channel Identifier Data Unit panel address...
  • Page 82 Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example Host computer send Host computer send 2 0 , Channel Operation Channel Data (6 digits) Identifier Unit panel...
  • Page 83 5. COMMUNICATION IDENTIFIERS Identifier PB: PV bias Identifier PC: TI module PV bias Identifier which defines data to forcibly change (increase or decrease in displayed value) the measured value (PV). The value set in the PV bias is added to the actual input value to correct the input value. The PV bias is used to correct the individual variations in the sensors or when there is difference between the measured values (PV) of other instruments.
  • Page 84 Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example Host computer send Host computer send 0 0 , Channel Operation Channel Data (6 digits) Identifier Unit panel...
  • Page 85 Next to identifier S R 1 Operation Unit Identifier panel address address Identifier Data (1 digit) SR Mini HG SYSTEM send Selecting example Host computer send Host computer send S R 1 Operation Data Unit Identifier panel (1 digit) address...
  • Page 86 Host computer send Host computer send Next to identifier Operation Unit Identifier panel address address Identifier Data (1 digit) SR Mini HG SYSTEM send Selecting example Host computer send Host computer send Operation Data Unit Identifier panel (1 digit) address address SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit.
  • Page 87 Host computer send Host computer send Next to identifier Z A 1 Operation Unit Identifier panel address address Identifier Data (1 digit) SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 88 (1 digit) address address SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. Identifier AR: Alarm interlock release Identifier which release the alarm interlock. Data range: 1: Release (1 only)
  • Page 89 1 0 1 Operation Unit Identifier panel address address Channel Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Selecting example (Auto/Manual transfer) Space Comma Host computer send Host computer send 1 0 1 Channel Operation Channel Unit Identifier...
  • Page 90 Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example (Manual output value) Host computer send Host computer send O N 0 1 Channel Data (6 digits) Channel Operation Identifier...
  • Page 91 Host computer send Space Comma Next to identifier Operation Identifier Unit panel address address Channel Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 92 Selecting example Space Comma Host computer send Host computer send Channel Channel Operation Identifier Unit Data panel (1 digit) address address SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 93 Comma Next to identifier Operation Unit Identifier panel address address Channel Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Selecting example Space Comma Host computer send Host computer send Channel Channel Operation Identifier Unit Data panel (1 digit)
  • Page 94 Comma Next to identifier A P 0 1 Operation Unit Identifier panel address address Channel Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 95 H P 0 1 Operation Unit Identifier panel address address Channel Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Selecting example (LBA use selection) Space Comma Host computer send Host computer send H P 0 1 Channel Channel Operation Identifier Unit...
  • Page 96 Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example (LBA time, LBA deadband) Host computer send Host computer send Channel Data (6 digits) Channel Operation Identifier Unit panel...
  • Page 97 5. COMMUNICATION IDENTIFIERS  Control loop break alarm (LBA) function The LBA function detects the abnormality in the control loop such as the break of load (heater), the abnormality of external operating unit (magnet relay etc.), the break of input (sensors), etc. When the output reaches 100 % or 0 % (or output limiter low limit) the LBA function starts to monitor periodically the change of measured value (PV) at previously set time and detects the break of heater and input.
  • Page 98 5. COMMUNICATION IDENTIFIERS For H-TIO-K module (Position proportional control) When the opening becomes less When the opening becomes more than 0 % (or output limiter low than 100 % (or output limiter high limit) limit) When measured value (PV) does not When measured value (PV) does not For H-TIO-K fall below the variation width...
  • Page 99 5. COMMUNICATION IDENTIFIERS (3) LBA deadband (LBD) The LBA may enter the alarm condition due to a disturbance (Other heat sources, etc.) even if there is no error in the control system. In this case, an area in which no alarm occurs can be set by setting the LBA deadband (LBD).
  • Page 100 Next to identifier Channel Data (6 digits) Channel Identifier Space Comma SR Mini HG SYSTEM send Selecting example (AO set value output only) Host computer send Host computer send Channel Operation Channel Data (6 digits) Identifier Unit...
  • Page 101 Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example Host computer send Host computer send X O 0 1 Channel Channel Data (6 digits) Operation Identifier Unit...
  • Page 102 5. COMMUNICATION IDENTIFIERS Identifier OY: Setting of CH corresponding to AO Identifier CV: AO zooming high limit Identifier CW: AO zooming low limit The respective setting becomes valid in recorder output mode. (Invalid in manual mode) OY: Setting of CH corresponding to AO As CH corresponding to AO, temperature-controlled CH to be output or AI CH is selected.
  • Page 103 Unit Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example Host computer send Host computer send Channel Operation Channel Data (6 digits) Identifier Unit panel address address...
  • Page 104 Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example Host computer send Host computer send 0 0 , Channel Operation Channel Data (6 digits) Identifier Unit panel...
  • Page 105 Each contact input status is assigned as a bit image in binary numbers. However, send data from the SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers. Bit 7 ·········· Bit 0...
  • Page 106 Each contact output status is assigned as a bit image in binary numbers. However, send data from the SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers. Bit 7 ·········· Bit 0...
  • Page 107 K H 0 1 Operation Identifier Unit panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 108 K F 0 1 Operation Unit Identifier panel address address Channel Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Selecting example Space Comma Host computer send Host computer send K F 0 1 Channel Channel Operation Identifier Unit...
  • Page 109 Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example Host computer send Host computer send 0 0 0 , Channel Operation Channel Data (6 digits) Identifier Unit...
  • Page 110 5. COMMUNICATION IDENTIFIERS  Configuration diagram of cascade module function − If set to cascade OFF, MV is fixed PID control to the MV value at that time. SV monitor 1 CH1 master Setting change rate limit SV monitor 1 Cascade ON SV monitor1-PV1 PID control...
  • Page 111 Polling example Host computer send Host computer send Next to identifier Operation Unit Identifier panel address address Data (6 digits) Identifier SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 112 Each contact input status is assigned as a bit image in binary numbers. However, send data from the SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers. Bit 7 ·········· Bit 0...
  • Page 113 1 5 , Operation Unit Identifier panel address address Next to identifier Data (6 digits) Identifier Channel Channel (Module) (Module) Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 114 2 5 5 , Operation Identifier Unit panel address address Next to identifier Data (6 digits) Identifier Channel Channel (Module) (Module) Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 115 Comma Next to identifier A H 0 1 Operation Unit Identifier panel address address Channel Channel Identifier Data (1 digit) SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 116 Polling example Host computer send Host computer send Next to identifier Operation Unit Identifier panel address address Data (6 digits) Identifier SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 117 1 0 0 . Operation Identifier Unit panel address address Next to identifier Channel Identifier Channel Data (6 digits) Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 118 5. COMMUNICATION IDENTIFIERS Identifier V3: Positioning output neutral-zone Frequent output to the control motor is prevented (0.1 to 10.0 % of motor time). The output addition value within the neutral zone is temporarily held, and the output to the control motor condition being generated for the exit from the neutral zone.
  • Page 119 Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Selecting example Host computer send Host computer send V 3 0 1 Channel Operation Channel Data (6 digits) Identifier Unit...
  • Page 120 1 0 , Operation Unit Identifier panel address address Next to identifier Channel Channel Data (6 digits) Identifier Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. IMSRM09-E5...
  • Page 121 Space Comma SR Mini HG SYSTEM send Omit the operation panel address when the connection is made directly to control unit. Identifier C1: Local/computer transfer When the operation panel is located between the host computer and the control unit, this identifier which defines the settings by the operation panel (Local mode) or by the computer (Computer mode).
  • Page 122: Troubleshooting

    6. TROUBLESHOOTING 6.1 Troubleshooting WARNING  To prevent electric shock or instrument failure, always turn off the system power before replacing the instrument.  To prevent electric shock or instrument failure, always turn off the power before mounting or removing the instrument. ...
  • Page 123 6. TROUBLESHOOTING In this section, an explanation is given of the possible causes and measures of general problems when transmission can not be carried out correctly. When abnormalities are suspected in the control, operation, operation panel or control unit (Hardware related problems), refer to the troubleshooting items in the appropriate separate Operation Panel Instruction Manual or Hardware Instruction Manual.
  • Page 124: Error Code Descriptions (Identifier: Er)

    6. TROUBLESHOOTING 6.2 Error code descriptions (Identifier: ER) When the following errors have occurred, replace or request repair for the controller in which the error has occurred. (The module that has the FAIL lamp lit.) Error code data Data Description Explanation Operations normal Back-up data check error...
  • Page 125: Ascii Code Table (Reference)

    7. ASCII CODE TABLE (Reference) b5 to b7 b4 b3 b2 b1 ‘ ” & ’ < ¥ > ˜ IMSRM09-E5...
  • Page 126 MEMO IMSRM09-E5...
  • Page 127: Supplementary Manual

    Supplementary Manual Operation Panel OPC/OPC-H Host Communication (Name Setting) Notice of production discontinuation The following operation panels mentioned in this manual are already discontinued. ・OPC (discontinued in November, 2006) ・OPC-H (discontinued in February, 2012) When the name is set by the host computer, “Host communication” must be provided in the operation panel as an optional function.
  • Page 128 Supplementary Manual 1. IDENTIFIER LIST OF SETTABLE DATA The following names and settings are checked also on the host computer side. Attributes R/W: Read and Write SR Mini HG SYSTEM  Host computer Iden- Channel Data Attri- Name Data range...
  • Page 129 Host computer send Next to Operation Identifier Unit identifier panel address address Identifier Data (12 digits) SR Mini HG SYSTEM send Selecting example Host computer send Host computer send Operation Identifier Data (12 digits) Unit panel address address SR Mini HG SYSTEM send...
  • Page 130 Supplementary Manual Identifier NA: Alarm message setting Polling example Host computer send Host computer send 9 9 N A SR Mini HG SYSTEM send Next to identifier N A 0 1 Operation Identifier Unit panel address address Data Identifier Channel...
  • Page 131 The first edition: FEB.1996 [IMQ00] The fifth edition: MAR..2013 [IMQ00]...
  • Page 132 RKC INSTRUMENT INC. HEADQUARTERS: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 JAPAN PHONE: 03-3751-9799 (+81 3 3751 9799) FAX: 03-3751-8585 (+81 3 3751 8585) E-mail: info@rkcinst.co.jp Website: http://www.rkcinst.com/ IMSRM09-E5 MAR. 2013...

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