Life Fitness 91XW-0XXX-01 Parts Manual
Life Fitness 91XW-0XXX-01 Parts Manual

Life Fitness 91XW-0XXX-01 Parts Manual

Life fitness cross-trainer parts manual

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CROSS-TRAINER 91XW-0XXX-01
Customer Support Services
PARTS MANUAL
rev. 04 May 2007

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Summary of Contents for Life Fitness 91XW-0XXX-01

  • Page 1 CROSS-TRAINER 91XW-0XXX-01 Customer Support Services PARTS MANUAL rev. 04 May 2007...
  • Page 2 2) AK32-00078-0001 3) 0K61-01373-0000 4) 0017-00021-2846 5) 0017-00042-0754 HARDWARE BAG The 91XW-0XXX-01 has both Telemetry and LifePulse Sensors for Heart Rate. NOTE: ADDING THE BOLT ON LCD SCREEN TO THE 91XW-0XXX-01 MAKES THE UNIT A 91XER-0XXX-01. S/N XTG100000 and UP...
  • Page 3: Table Of Contents

    BRACKETS AND FRAME ASSEMBLY ...11 CLEVIS AND FRONT FRAME COVERS ...12 PEDAL LEVER ASSEMBLY...13 ROCKER ARM COVERS ...14 ROCKER ARM ASSEMBLY ...15 REAR DRIVE SHROUDS W/DECALS...16 UPPER ARM / HEART RATE ASSEMBLY ...17 CABLES...18 S/N XTG100000 and UP 91XW-0XXX-01 Page...
  • Page 4: Drive Belts And Alternator

    Lock Nut 0017-00103-0117 Alternator Belt 0K53-01184-0000 Intermediate Pulley Bolt 0017-00101-1651 Alternator Pivot Bolt 0017-00101-0964 Intermediate Bracket 0K61-02400-0001 Intermediate Pulley Assy AK61-00061-0000 91XW-0XXX-01 S/N XTG100000 and UP Alternator Strap Bolt-2 0017-00101-0986 Flange Lock Nut 0017-00103-0188 Alternator Strap w/Insert 0K61-02601-0000 Drive Belt 0K61-02701-0000...
  • Page 5: Console Support Assembly

    GK63-00002-0062 Main Cable AK61-00136-0000 Console Cap 0K61-01283-0001 Bolt-2 0017-00101-1645 Flat Washer-2 0017-00104-0192 S/N XTG100000 and UP Mounting Screws (8) (not shown for accessory tray and console) 0017-00101-1744 Bullhorn Grip 11.75” (2) 0K62-01136-0002 Console Support Assembly AK61-00500-0015 Polar Cable AK36-00021-0003 91XW-0XXX-01...
  • Page 6: Console Assembly

    AK61-00203-0007 Frn/Met AK61-00203-0008 Itl/Met AK61-00203-0009 Dut/Met AK61-00203-00010 Por/Met S/N XTG100000 and UP Console Board - Upper A084-92219-A006 Console Case Assembly AK63-00121-0001 Phillips Pan Screws(13) 0017-00101-1650 Battery Door 0K63-01029-0001 Overlay/Bezel/ Switch Assembly AK61-00183-0001 AK61-00183-0001 AK61-00183-0003 AK61-00183-0004 AK61-00183-0007 AK61-00183-0008 AK61-00183-0009 AK61-00183-0010 91XW-0XXX-01...
  • Page 7: Roller Assembly

    Bolt 0017-00101-1606 Set Screw 1/4-20x5 0017-00101-0333 Roller Bearing Assembly GK26-00002-0026 Shaft Collar 0K61-01260-0000 Set Screws 0017-00101-0314 Arm Extension 0K61-03004-0000 Crank Cover 0K61-03100-0002 Crank Arm & Spindle assy. AK61-00064-0001 Square Key 0K53-01122-0000 91XW-0XXX-01 S/N XTG100000 and UP Allen-Head Cap Screw 0017-00101-1645...
  • Page 8: Crankshaft Assembly

    Hex Bolts (4) Poly-V Crank Pulley 0017-00101-1551 0K61-02409-0000 Crankshaft Plate 0K61-02302-0001 Retaining Ring (2) 0017-00100-0152 Magnet-Standoff Assy. AK62-00186-0000 91XW-0XXX-01 S/N XTG100000 and UP 1.00” Dia. Pillow Block (2) 0K53-01181-0000 Torx screw 0017-00101-1282 Flat Washer 0017-00104-0168 Crankshaft w/plate 0K61-01360-0002 Locking Nut (4)
  • Page 9: Drive Linkage Assembly

    Assembly AK61-00073-0001 Spherical Washer 0017-00009-1085 Spherical End Sleeve 0K61-01066-0000 Wave Washer Spring 0017-00009-1084 Flat Washer 0017-00104-0164 Silver Bearing Back Side S/N XTG100000 and UP Control Link Sleeve 0K61-01261-0000 Locking Nut 0017-00103-0286 91XW-0XXX-01 Black Bearing Front Side Flat Washer 0017-00104-0164...
  • Page 10: Anti-Lift Bracket And Outer Pedal Covers

    91XW CROSS-TRAINER ANTI LIFT BRACKET & OUTER PEDAL COVERS Allen Head Bolt 0017-00101-1645 Phillips Pan Screw 0017-00101-1646 Left Link Cover w/decal AK61-00175-0002 Decal 0K61-01367-0000 S/N XTG100000 and UP Right Link Cover w/decal AK61-00175-0001 Decal 0K61-01367-0000 Roller Retainer Plate 0K61-04114-0000 91XW-0XXX-01...
  • Page 11: Brackets And Frame Assembly

    91XW CROSS-TRAINER FRAME ASSEMBLY Pillow Block Bearing Washers 0017-00104-0192 Pillow Block Bearing Bolts 0017-00101-1635 Resistor Bracket w/cable assy. AK61-00127-0000 S/N XTG100000 and UP Extrusion Cover 0K61-06121-0006 Screw (14) 0017-00101-1282 Control PCB AK61-00145-0000 Screw (14) 0017-00101-1282 91XW-0XXX-01 Pillow Block Bearing Nuts 0017-00103-0025...
  • Page 12: Clevis And Front Frame Covers

    Grommets-14 0017-00042-0754 Clevis Cover Screw-2 0017-00101-1242 Phillips Screw-18 0017-00101-1242 Clevis Cover-2 AK61-00062-0001 Wheel Cap-2 0017-00042-1066 Front Cover-RT 0K61-06250-0002 91XW-0XXX-01 S/N XTG100000 and UP Stabilizer Cap-4 0K61-01284-0001 Leg Leveler-4 AK61-00035-0000 Wheel Shaft 0K61-01300-0000 Wheel-2 0017-00042-0674 Wheel & Cap Kit GK61-00002-0011 Front Cover-LT...
  • Page 13: Pedal Lever Assembly

    O-Ring 0017-00041-0053 BEVELED WASHER OK61-01356-0000 Pedal Kit Tape-4 pieces GK61-00002-0054 0K61-04115-0002 Push-On Clip-4 0017-00009-1143 Left Pedal Assembly AK61-00172-0002 Right Pedal Assembly AK61-00172-0001 91XW-0XXX-01 S/N XTG100000 and UP Locking Nut-2 0017-00103-0137 Pedal Lever Clevis Shaft-2 0K61-01076-0000 Bolt-2 0017-00101-1646 Rocker Seal 0K61-01359-0003...
  • Page 14: Rocker Arm Covers

    Arm Cover 0K61-06341-0003 Front Rocker Arm Cover 0K61-06340-0003 Rear Deadshaft Cover 0K61-06351-0003 S/N XTG100000 and UP Rear Rocker Arm Cover 0K61-06340-0003 91XW-0XXX-01 Polar Receiver SK40-00045-0001 Insulator Receiver Tube 0K36-01059-0002 Front Deadshaft Cover 0K61-06350-0003 Front Rocker Arm Cover 0K61-06341-0003 Phillips Pan Screw-18...
  • Page 15: Rocker Arm Assembly

    91XW CROSS-TRAINER ROCKER ARM ASSEMBLY Flat Washer 0017-00104-0454 Hex Bolt 0017-00101-1635 S/N XTG100000 and UP Shaft Split Collar 0K61-01259-0000 Rocker Arm AK61-00094-0003 91XW-0XXX-01...
  • Page 16: Rear Drive Shrouds W/Decals

    91XW CROSS-TRAINER REAR DRIVE SHROUDS W/DECALS Left Rear Cover w/Decal AK61-00176-0002 Phillips Pan Screw-22 0017-00101-1242 Right Rear Cover w/Decal AK61-00176-0001 Plug-2 0k14-01384-0000 91XW-0XXX-01 S/N XTG100000 and UP...
  • Page 17: Upper Arm/Heart Rate Assembly

    91XW CROSS-TRAINER UPPER ARM/HEART RATE ASSEMBLY Upper Arm - RT Assembly AK61-00178-0001 Electrode Kit GK20-00002-0005 S/N XTG100000 and UP Upper Arm - LT Assembly AK61-00178-0002 Flat Washer 0017-00104-0450 Bolt 0017-00101-1645 Life Pulse Cable AK61-00051-0000 Strain Relief Bushing 0017-00042-1078 91XW-0XXX-01...
  • Page 18: Cables

    ValtR Valt Valt FIELD BLK/PURPLE RT SIGNAL SIGNAL Vsysc UPPER CONSOLE B084-92219-*005 BERR BKPT FREEZE RESET 91XW-0XXX-01 S/N XTG100000 and UP Reed Switch Assembly 118E-00001-0140 3POS.MINI FIT N.C. Vbat RPM_REED REED SWTCH 13POS. KK-156 Main Cable AK61-00136-0000 16-POS.MINI FIT JR.

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