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Channel Master 243 Instruction And Assembly Manual

2.4m offset tx/rx antenna system

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Instruction and Assembly Manual
2.4m Offset Tx/Rx Antenna System
(UK) Limited
Premier Business Park, Crofthead Road,
Off Philips Road, Whitebirk Industrial Estate
Blackburn, Lancashire England BB1 5UE
(0254) 680444
Fax (0254) 672299
Type 243
1315 Industrial Park Drive, P.O. Box 1416
Smithfield, N.C. 27577 U.S.A.
Fax (919) 989-2200
Phone (919) 989-2205 (Customer Service)
Printed in U.S.A. 12/98 8000450-02
ASSEMBLY TOOLS REQUIRED
1 - ¹⁵⁄₁₆" Deep Socket (¹⁄₂" Drive)
1 - Compass
1 - Clinometer
1 - 1 ⁵⁄₁₆" Deep Socket (¹⁄₂" Drive)
1 - 9" Magnetic Bubble Level
1 - ³⁄₄" Socket (¹⁄₂" Drive)
1 - Torque Wrench
1 - Ratchet Wrench (¹⁄₂" Drive)
(Capacity 4 Ft-lbs - 175 Ft-lbs)
1 - ⁷⁄₁₆" Nutdriver
PREINSTALLATION CHECKLIST
Grounding Rod Clamp & Grounding Block: As required by
National Electric Code or local codes.
Ground Wire: As required by National Electric Code or local
codes (length required).
Coaxial Cable: Size and length required.
SITE SELECTION
The first and most important consideration when
choosing a prospective antenna site is whether or
not the area can provide an acceptable "look angle" at
the satellites. A site with a clear, unobstructed view
is preferred. Also consider obstruction that may occur
in the future such as the growth of trees. Your antenna
site must be selected in advance so that you will be
able to receive the strongest signal available. To avoid
obstructions, etc., conduct an on-site survey with a
portable antenna.
As with any other type of construction, a local building
permit may be required before installing an antenna. It
is the property owner's responsibility to obtain any and
all permits.
BOLT TORQUE
GRADE 5
⁵⁄₁₆ IN. ³⁄₈ IN. ¹⁄₂ IN.
⁵⁄₈ IN.
³⁄₄ IN. ⁷⁄₈ IN.
18
31
75
150
250
350
FT-LBS
FT-LBS FT-LBS
FT-LBS
FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS
24
42
102
203
339
474
N-m
N-m
N-m
N-m
N-m
N-m
EXAMPLES:
GRADE 5
APPLY 18 FT-LBS (24 N-m)
OF TORQUE TO ⁵⁄₁₆ BOLT
EXCEPTION TO CHART ABOVE:
⁵⁄₈" x 5¹⁄₂" Round Head Square Neck Bolt (Item #2), securing antenna to mount.
Torque to 35 Ft-lbs (47 N-m).
¹⁄₂" x 1¹⁄₂" Hex Head Bolt, securing antenna halves. Torque to 35 Ft-lbs (47 N-m).
1 - ⁷⁄₁₆" Box/Open End Wrench
1 - 1¹⁄₈" Open End Wrench
1 - 12" Crescent Wrench (Adjustable)
1 - ⁷⁄₁₆" Socket (For Torque Wrench)
Concrete: See "Ground Pole" section for quantity.
#3 Rebar: See "Ground Pole" section for quantity.
Deformed steel per ASTM A615, Grade 40 or 60.
Before any digging is done, information regarding the
possibility of underground telephone lines, power
lines, storm drains, etc., in the excavation area should
be obtained from the appropriate agency.
Because soils vary widely in composition and load
capacity, consult a local professional engineer to
determine the appropriate foundation design and
installation procedure. A suggested foundation design
with conditions noted is included in this manual for
reference purposes only (see page 4). To assist in the
foundation design, refer to "Outline Drawing" in the
Appendix "A" on page 16.
GRADE 2
¹⁄₄ IN. ⁵⁄₁₆ IN.
³⁄₈ IN.
¹⁄₂ IN.
⁵⁄₈ IN.
10
32
6
11
20
43
92
FT-LBS
FT-LBS FT-LBS
3.6
8
15
27
58
125
N-m
N-m
N-m
N-m
N-m
N-m
GRADE 2
APPLY 11 FT-LBS (15 N-m)
OF TORQUE TO ⁵⁄₁₆ BOLT
³⁄₄ IN. ⁷⁄₈ IN.
124
175
FT-LBS FT-LBS
168
237
N-m
N-m

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Summary of Contents for Channel Master 243

  • Page 1 ³⁄₄ IN. ⁷⁄₈ IN. FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS Type 243 EXAMPLES: GRADE 5 GRADE 2 2.4m Offset Tx/Rx Antenna System APPLY 18 FT-LBS (24 N-m) APPLY 11 FT-LBS (15 N-m) (UK) Limited OF TORQUE TO ⁵⁄₁₆...
  • Page 2 ASSEMBLY GROUND POLE INSTALLATION - 6⁵⁄₈” O.D. REFLECTOR ASSEMBLY GROUND POLE MUST BE 6⁵⁄₈" O.D. Place reflector halves on a flat surface, face LEVEL IN ALL down. (Ref. Figure 1.0). Install ¹⁄₂” x 1¹⁄₂” hex bolts with DIRECTIONS flat washer into the two outer bolt holes at reflector 6⁵⁄₈"...
  • Page 3 NOTE: ¹⁄₂” external tooth washers (11) must be .025 MAX MISMATCH (4 PLACES) assembled on bolts, with one under head of bolts HOLE and one under hex nuts (4), refer to Figure 1.7. FEED Leave these bolts loose. SUPPORT HORIZONTAL CREDIT 12 - Install left and right side struts onto reflector as TUBE...
  • Page 4 ANTENNA ALIGNMENT PROCEDURE GROUNDING Alignment with the satellite is obtained by setting polar- TYPICAL ELECTRICAL GROUNDING FOR ANTENNA GROUND POLE ization, elevation and azimuth. Charts 1, 2 & 3 are to NOTE: ALL INSTALLATIONS TO CONFORM TO THE LATEST ISSUE OF THE NATIONAL ELECTRIC CODE determine the values for your earth station antenna site.
  • Page 5 POLARIZATION CHART FINE TUNING Progressively tighten and torque azimuth locking bolts " L" IS THE DIFFERENCE BETWEEN THE EARTH STATION to 85-95 Ft-lbs. The four top plate locking bolts are ANTENNA SITE LONGITUDE AND THE SATELLITE LONGITUDE factory torqued to 10-11 Ft-lbs., maintain this torque TOP PLATE until after azimuth is fine tuned.
  • Page 6 AZIMUTH CHART " L" IS THE DIFFERENCE BETWEEN THE EARTH STATION ANTENNA SITE LONGITUDE AND THE SATELLITE LONGITUDE NORTHERN SOUTHERN HEMISPHERE HEMISPHERE 0° 5° 10° 15° 20° 25° 30° 35° 40° 45° 50° 55° 60° 65° 70° 75° EAST WEST WEST EAST EARTH STATION ANTENNA LATITUDE (IN DEGREES NORTH OR SOUTH OF EQUATOR) [AZIMUTH COLUMN READING WHEN EARTH STATION IS WEST OF SATELLITE]...
  • Page 7 FLAT WASHER, SS ¹⁄₄” 2072612-01 2502600-01 LOCK WASHER, SS ¹⁄₄” 2075202-06 AZIMUTH ADJUSTMENT SCREW 2602600-01 U.S.A.: VSAT Customer Service, Channel Master England: CHANNEL MASTER LOCK WSHER, GALV ⁵⁄₈” 2509008-03 2020773-02 BOTTOM FEED SUPPORT TUBE P.O. Box 1416 Premier Business Park EXTERNAL TOOTH LOCK WASHER ¹⁄₂”...
  • Page 8 2.4m OFFSET SMC ANTENNA SURVIVAL WINDLOADS AT 125 MPH VELOCITY 22.6˚ OFFSET MECHANICAL AXIS (NORMAL TO ANTENNA FACE) 69.5" M H = HORIZONTAL FORCE F V = VERTICAL FORCE M T = TORSIONAL MOMENT M O = OVERTURNING MOMENT ELEVATION FORCE MOMENTS DEGREES...
  • Page 9 HARDWARE SORTER HEX (PIVOT) BOLT, GALV. ⁷⁄₈-9 x 6" Item 24 ROUND HD SQ NK BOLT, GALV. ⁵⁄₈-11 x 5¹⁄₂" Item 2 HEX HD BOLT, GALV. ¹⁄₂-13 x 5¹⁄₂" Item 12 HEX HD BOLT, GALV. ¹⁄₂-13 x 1¹⁄₄", Gd 5 HEX HD BOLT, GALV.