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Castex TS-2700 Operator And Parts Manual

Automatic floor scrubber
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Model No.:
607257 - TS-3300
607258 - TS-2700
TENNANT COMPANY
701 NORTH LILAC DRIVE
MINNEAPOLIS, MN 55422
MAILING ADDRESS:
TENNANT COMPANY
P.O. BOX 1452
MINNEAPOLIS, MN 55440- -1452
CASTEX CUSTOMER SERVICE:
1- - 800- - 365- - 6625
FAX: 1- - 800- - 678- - 4240
TECHNICAL SUPPORT:
1- - 800- - 522- - 7839 EXT. 5356
TS-2700/TS-3300
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Automatic Floor Scrubber
Operator and Parts Manual
Rev. 01 (03-04)
607578

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  • Page 1 TS-2700/TS-3300 Automatic Floor Scrubber Model No.: Operator and Parts Manual 607257 - TS-3300 607258 - TS-2700 TENNANT COMPANY 701 NORTH LILAC DRIVE MINNEAPOLIS, MN 55422 MAILING ADDRESS: TENNANT COMPANY P.O. BOX 1452 MINNEAPOLIS, MN 55440- -1452 CASTEX CUSTOMER SERVICE: 1- - 800- - 365- - 6625...

  • Page 2: Table Of Contents

    E 1999, 2004 Tennant Company Printed in U.S.A. subsidiaries. Castex is a registered United States trademark of Tennant Company This machine will provide excellent service. However, the best results will be obtained at minimum costs if: The machine is operated with reasonable care.

  • Page 3: Safety Precautions

    OPERATION The following information signals potentially dangerous conditions to the operator or SAFETY PRECAUTIONS equipment: FOR SAFETY: This machine is intended for commercial use. It is 1. Do not operate machine: designed exclusively to scrub hard floors in an With flammable liquids or near flammable indoor environment and is not constructed for any vapors as an explosion or flash fire may other use.

  • Page 4: Safety Label

    OPERATION 6. When transporting machine: Use a recommended ramp when loading/unloading into/off truck or trailer. Turn machine off. Use tie- -down straps to secure machine to Get assistance when lifting machine. truck or trailer. Do not lift machine when batteries are installed.

  • Page 5: Machine Components

    OPERATION MACHINE COMPONENTS 1. Squeegee Lift Lever 9. Recovery Tank Lid 16. Vacuum On/Off Switch 2. Recovery Tank Drain Hose 10. Recovery Tank 17. Battery Meter 3. Brush Pressure Lever 11. Battery Charger Receptacle 18. Brush/Solution On/Off Switch 4. Circuit Breakers (inside Battery Compartment) 19 Solution Flow Control Knob 5.

  • Page 6: Machine Installation

    OPERATION MACHINE INSTALLATION UNCRATING MACHINE Carefully check carton for signs of damage. Report damages to carrier at once. Check carton contents to ensure all accessories are included. Squeegee is packaged with machine. Batteries, battery charger and pad drivers are packaged separately. FIG.

  • Page 7: Machine Setup

    OPERATION 3. Carefully install batteries into compartment and 2. Raise scrub head. Step down firmly on bottom arrange battery posts as shown (Figure 4). brush lift foot pedal to raise (Figure 5). Machine Front FIG. 4 FIG. 5 ATTENTION: Do not drop batteries into 3.

  • Page 8: Filling Solution Tank

    OPERATION 6. Attach brush/pad drivers to motor hubs. Align (3) NOTE: The water must not be hotter than 60_C mounting studs with slots in motor hub. Give driver (140_F) or tank damage may occur. a quick turn toward spring clip located on motor NOTE: If filling with a bucket be certain that bucket is hub.

  • Page 9: While Operating Machine

    OPERATION 3. Turn on main power, vacuum and brush/solution 2. Periodically observe recovery tank for excessive switches. foam (look through clear lid). If excessive foam appears, pour a recommended foam control NOTE: The brush motors will start when triggers are solution into recovery tank.

  • Page 10: Circuit Breakers

    OPERATION NOTE: If using a bucket to drain machine, do not use same bucket for filling solution tank. This will prevent CIRCUIT BREAKERS possible solution line clogs. The machine is equipped with (4) circuit breakers to protect motors from damage. If circuit breakers should trip, they cannot be reset immediately.

  • Page 11: Charging Batteries

    OPERATION 5. With charger’s power supply cord unplugged, connect battery charger into machine as shown. CHARGING BATTERIES Flip up hood support stand and rest hood on stand to promote ventilation (Figure 19). NOTE: Recharge batteries ONLY after a total of 30 minutes of use or more.

  • Page 12: Machine Maintenance

    OPERATION WEEKLY MAINTENANCE MACHINE MAINTENANCE (Every 20 Hours of Use) 1. Check fluid level in battery cells To keep machine in good working condition, simply (See BATTERY MAINTENANCE). follow daily, weekly and monthly maintenance 2. Clean battery tops to prevent corrosion procedures.

  • Page 13: Battery Maintenance

    OPERATION SPECIFIC GRAVITY BATTERY BATTERY MAINTENANCE at 27°C (80°F) CHARGE 1.265 100% CHARGED WARNING: Fire Or Explosion Hazard. 1.223 75% CHARGED Batteries Emit Hydrogen Gas. Keep Sparks And Open Flame Away. Keep Battery Compartment 1.185 50% CHARGED Open When Charging. 1.148 25% CHARGED FOR SAFETY: When servicing machine, wear...

  • Page 14: Drive Chain Maintenance

    OPERATION 3. Position front of machine up against front of trailer of truck. Once machine is positioned, lower brush DRIVE CHAIN MAINTENANCE head. FOR SAFETY: Before leaving or servicing 4. Place a block behind the drive wheel and the rear machine, stop on level surface and turn off casters.

  • Page 15: Trouble Shooting

    OPERATION TROUBLE SHOOTING PROBLEM CAUSE SOLUTION Machine does not operate. Batteries need charging. See CHARGING BATTERIES. Faulty battery(s). Replace battery(s). Loose battery cable. Tighten loose cable. Improper battery connection. See INSTALLING BATTERIES. Faulty main power switch Contact Service Center. Main circuit breaker has tripped. Determine cause and reset circuit breaker button.
  • Page 16 OPERATION TROUBLE SHOOTING - -continued PROBLEM CAUSE SOLUTION Poor squeegee pick up. Drain hose plug is loose. Tighten drain plug. Vacuum motor is loose. Contact Service Center. Battery charge is low. Charge batteries. Do not run machine when battery meter is in the red zone.

  • Page 17: Specifications

    OPERATION SPECIFICATIONS MODEL TS-2700 TS-3300 LENGTH 1520mm (60 in.) 1520mm (60 in.) WIDTH 740mm (29 in.) 890mm (35 in.) HEIGHT 1090mm (43 in.) 1090mm (43 in.) WEIGHT -- WITH BATTERIES 352Kg (760 lbs) 355Kg (765 lbs) TANKS CAPACITY 98L (26 gal)

  • Page 18: Electrical Diagrams

    ELECTRICAL DIAGRAMS WIRE DIAGRAM 13 BLK BATTERY BRUSH/ METER SOLUTION SWITCH VACUUM 20 GRN SWITCH 30 BLU FAST 11 BLK DIRECTION TRAVEL SWITCH SPEED MAIN SWITCH SWITCH GRN 10 56 GRN GRN 56 SLOW WIRE HARNESS CONNECTOR 12 GRN 48 ORG LEFT RIGHT TRIGGER...
  • Page 19 ELECTRICAL DIAGRAMS LADDER DIAGRAM (4) 6 VOLT BATTERIES 24 VDC OPTIONAL OPTIONAL KEY SWITCH MAIN E--STOP MASTER SWITCH CHARGER CIRCUIT BREAKER SWITCH --24-- --4-- --14-- --44-- --50-- --9-- BLK --58-- VACUUM SWITCH --20-- --17-- BLK --17-- BLK --18-- YEL --1-- BLK VACUUM/DRIVE VACUUM CIRCUIT BREAKER...

  • Page 20: Parts List

    PARTS LIST REPLACEMENT BRUSHES AND PAD DRIVER GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 21 PARTS LIST REPLACEMENT BRUSHES AND PAD DRIVER GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 240227 BRUSH, 14” POLY SCRUB (PK/2) 240232 DASM, 14” PAD DRIVER (PK/2) ∇ ∇ (TS- -2700) (TS- -2700) 240234 BRUSH, 14” NYLON GRIT (PK/2) 240233 DASM, 17”...

  • Page 22: Recovery Tank Group

    PARTS LIST RECOVERY TANK GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 23 PARTS LIST RECOVERY TANK GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 210240 NUT, FLANGED 1- -1/2 FPT 230938 DHINGE, REC TANK 101714 DGASKET, WASTE AIR CHAMBER 140000 WASHER, FLAT, 0.28B 0.62D .04 SS 100162 ASM STANDPIPE W/NIPPLE ∇ 19 1010143 DASSEMBLY, DRAIN HOSE ∇...

  • Page 24: Chassis Group

    PARTS LIST CHASSIS GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 25 SLEEVE, .437D, .315B, .14L 130871 CHARGER, 24VDC 25AMP 230925 SUPPORT, RECOVERY TANK 120AC/60HZ 140340 SCREW, PANPHL #10- -24X.62 SS 603083 DECAL, CASTEX LOGO 01683 WASHER, FLAT #10 SS 607260 DECAL, TS- -2700 607259 DECAL, TS- -3300 ∇ ASSEMBLY INCLUDED IN ASSEMBLY...

  • Page 26: Drive Wheel Group

    PARTS LIST DRIVE WHEEL GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 27 PARTS LIST DRIVE WHEEL GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 600349 SCREW, 5/16- -18X2- -3/4 HEXHD ∇ 24 613421 DMOTOR, DRIVE 24V 140015 WASHER, LOCK, SPLIT, 0.31 SS 140632 KEY, .25 X .25 X 1.00L 611048 SCREW, HEX, .38- -16 X 1.25 SS 613424 DCAP, CARBON BRUSH 1014918...

  • Page 28: Control Panel Group

    PARTS LIST CONTROL PANEL GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 29 PARTS LIST CONTROL PANEL GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 604950 CABLE, SOLUTION CONTROL 582150 PLUG, ACCESSORY SWITCH 140023 WASHER, LOCK, INT #8 SS 604940 PLUG, DOME, .312D 49697 SCREW, M4X0.7X10 PANHD 069764626 PLUG, HOLE, 012.7MM 626121 KNOB, WATER VALVE 609969 PLUG, HOUR METER...

  • Page 30: Control Console Group

    PARTS LIST CONTROL CONSOLE GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 31 PARTS LIST CONTROL CONSOLE GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 630010 DGASKET, 70 OD, 43 ID, 12.7 THK 140314 CLAMP, CABLE 3/4” ID 630011 TUBE, VAC TRANS 604943 PANEL, REAR WELDMENT 630267 SPRING, CMPR, 59.9D, 3.0W, 60.8L 578144000 SCREW, M5X0.8X16 PANPHL 608706...

  • Page 32: Pad Driver Group

    PARTS LIST PAD DRIVER GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 33 PARTS LIST PAD DRIVER GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 100764 COVER, BRUSH MOTOR 607775 CLAMP, HOSE .63- -.66 130491 DMOTOR, W/GEARBOX 24V 140017 WASHER, LOCK, SPLIT, 0.38 SS ∇ 0.75HP IMP 140202 SCREW, HEX, .38- -16 X 1.00 SS 190970 DCARBON BRUSH 606335...

  • Page 34: Brush Lift Group

    PARTS LIST BRUSH LIFT GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 35 PARTS LIST BRUSH LIFT GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 604943 PANEL, REAR WELDMENT 140045 WASHER, FLAT, 0.51B 1.25D .06 SS 230654 HANDLE, BRUSH PRESSURE 140024 WASHER, LOCK, 0.50 SS 200816 GRIP, HANDLE .25 X 1 X 2.25 140237 SCREW, HEX, .50- -13 X 1.00 SS 140144...

  • Page 36: Solution Control Group

    PARTS LIST SOLUTION CONTROL GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 37 PARTS LIST SOLUTION CONTROL GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 069764592 FITTING, PLSTC, STR, PM08/BM08 41169 NUT, HEX, LOCK, .25- -20 NL, SS 613521 HOSE, 1/2ID X 12” 604945 BRACKET, SOLUTION VALVE 607776 CLAMP, HOSE .73- -.77 24672 SCREW, HEX, .25- -20 X 0.75 SS 14884...

  • Page 38: Electrical Group

    PARTS LIST ELECTRICAL GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 39 PARTS LIST ELECTRICAL GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 140829 SCREW, PAN, #06- -32 X 1, PHL SS 578141000 SCREW, M5X0.8X10 PANPHL 140019 WASHER, LOCK, EXT, #06 ZN 140000 WASHER, FLAT, 0.28B 0.62D .04 SS 605387 DCONNECTOR, RED 50A 08712 NUT, HEX, LOCK, M6 X 1.00 SS, NL W/O CONTACTS...

  • Page 40: Skirt Group

    PARTS LIST SKIRT GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 41 WHEEL, 3.0D 1.00W, RUBBER 230943 PIN, SKIRT 606945 SKIRT, RIGHT SIDE, BLUE 230942 BRACKET, MOUNTING, SKIRT (TS-2700) 606942 SKIRT, LEFT SIDE, BLUE (TS-2700) 606807 SKIRT, RIGHT SIDE, BLUE 606804 SKIRT, LEFT SIDE, BLUE (TS-3300) (TS-3300) 240277 SPLASH GUARD, (TS-2700) 200070340 SCREW, PAN, M4X0.7X8 PHL, ZN...

  • Page 42: Squeegee Control Group

    PARTS LIST SQUEEGEE CONTROL GROUP 13 16 TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 43 PARTS LIST SQUEEGEE CONTROL GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 160613 DHOSE, VAC 1.5 X 30” W/ CUFFS 140509 NUT, 1/2- -13 HEXJAM 604947 HANDLE, SQUEEGEE LIFT 140237 SCREW, HEX, .50- -13 X 1.00 SS 140134 SLEEVE, .376D, .253B, .28L 140024 WASHER, LOCK, 0.50 SS 08716...

  • Page 44: Squeegee Group

    PARTS LIST SQUEEGEE GROUP TS- -2700/TS- -3300 (05- -04) Home Find... Go To..
  • Page 45 TS-3300 STANDARD (TS-3300) 140799 SCREW, TRS, .31- -18X1.50 PHL, SS OPTIONAL BLADES 1014918 WHEEL, 3.0D 1.00W, RUBBER 606680 DBLADE, SQUEEGEE REAR, GUM RUBBER (TS-2700) 602960 SQUEEGEE WELDMENT, TS-2700 607467 DBLADE, SQUEEGEE REAR, 603247 SQUEEGEE WELDMENT, TS-3300 LINATEX (TS-2700) 1011094 DKNOB...

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Ts-3300

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