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LG GSA-4167B Service Manual

Super multi dvd drive
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Super Multi DVD Drive
S E RVICE MANUAL
MODEL: GSA-4165B/
P/NO : 3828HS1047G
August 2005
Printed in Korea
MODEL : GSA-4165B/GSA-4167B/GSA-4168B
G S A - 4 1 6 7 B /
G S A - 4 1 6 8 B

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  Summary of Contents for LG GSA-4167B

  • Page 1 Super Multi DVD Drive S E RVICE MANUAL MODEL: GSA-4165B/ P/NO : 3828HS1047G August 2005 Printed in Korea MODEL : GSA-4165B/GSA-4167B/GSA-4168B G S A - 4 1 6 7 B / G S A - 4 1 6 8 B...
  • Page 2: Table Of Contents

    INTRODUCTION ...3 FEATURES...3~5 SPECIFICATIONS...6~9 LOCATION OF CUSTOMER CONTROLS ...10~11 DISASSEMBLY ...12~13 1. CABINET and CIRCUIT BOARD DISASSEMBLY ...12 1-1. Bottom Chassis ...12 1-2. Front Bezel Assy ...12 1-3. Cabinet and Main Circuit Board ...12 2. MECHANISM ASSY DISASSEMBLY...12 2-1. Pick-up Unit...12 2-2.
  • Page 3: Introduction

    This service manual provides a variety of service information. It contains the mechanical structure of the Super Multi DVD Drive and the electronic circuits in schematic form. This Super Multi DVD Drive was manufactured and assembled under our strict quality control standards and meets or exceeds industry specifications and standards.
  • Page 4: Features

    1 General 1) Enhanced IDE (ATAPI) interface. 2) Internal Half-height Drive. 3) CD-R/RW, DVD-R/-R DL(Dual Layer)/-RW/RAM/+R/+R DL(Double Layer)/+RW read and write compatible CD Family and DVD-ROM read compatible. 4) Buffer Under-run prevention function embedded. 5) 2MB buffer memory. 6) Power loading and power eject of a disc. Bare media loading. 7) MTBF : 100,000 POH 8) Vertical and Horizontal installable.
  • Page 5 4. Performance 1) Average access time: (1/3 stroke) 2) Write speed: 3) Read speed: DVD-R/RW/ROM/ROM-Dual layer DVD-Video(CSS Compliant Disc) 4) Sustained Transfer rate: 5) Burst Transfer rate: 6) Multimedia MPC-3 compliant 5. Audio 1) 16 bit digital data output through ATA interface 2) Software Volume Control 3) Equipped with audio line output for audio CD playback *Definition...
  • Page 6: Specifications

    1. SYSTEM REQUIREMENTS -CPU: IBM Compatible Pentium 4 2.4GHz (or faster) (For High speed, 2.4GHz or faster recommended.) -128MB Memory or greater 2. SUPPORTING OPERATING SYSTEM * Operating System Windows Millennium Edition (Me) Window 2000 Professional Window XP Home Edition, Professional 2.1 Applicable disc formats DVD ...DVD-ROM: CD...CD-ROM Mode-1 data disc...
  • Page 7 2.4 Data capacity • User Data/Block DVD-ROM/R/RW/RAM/+R/+RW ...2,048 bytes/block CD (Yellow Book) ...2,048 bytes/block(Mode 1 & Mode 2 Form 1) 2.5 RPC (Regional Playback Control) Phase2, No Region 3. DRIVE PERFORMANCE 3.1 Host interface ...X3T13 ATA/ATAPI5/1321D 3.2 Read/Write & Rotational speed <Write>...
  • Page 8 3.3 Data transfer rate 3.3.1 Sustained transfer rate <Write> DVD-R...2.77, 5.54, 5.44-11.08 Mbytes/s...2x, 4xCLV, 8x ZCLV DVD-R DL ...2.77, 5.54 Mbytes/s...2x, 4x CLV DVD-RW ...1.385, 2.77, 5.54, 8.31 Mbytes/s ...1x, 2x, 4x, 6x CLV DVD-RAM (Ver.2.2): ...2.77, 4.15, 4.15-6.925 Mbytes/s (w/o Verify) ...2x, 3x ZCLV, 3-5x PCAV DVD+R ...3.32, 5.54, 8.31-11.08 Mbytes/s...2.4x, 4x CLV, 8x ZCLV DVD+R DL ...3.32, 5.54, 8.31 Mbytes/s ...2.4x, 4x, 6x CLV DVD+RW...3.32, 5.54, 8.31-11.08 Mbytes/s ...2.4x, 4x CLV, 8x ZCAV...
  • Page 9: Power Requirements

    Front bezel (WxHxD) 9. Mass ...Approx. 0.77+/-0.03 kg * Which is not provided with Circuit Diagram of this model. Please Contact the friendly staff of LG Service Care at: Website http: //www.LGEservice.com No degeneration in the mechanical part after test +12V DC ...0.5A typ...<...
  • Page 10: Location Of Customer Controls

    LOCATION OF CUSTOMER CONTROLS Front Panel 1. Disc tray This is the tray for the disc. Place the disc on the ejected disc tray, then lightly push the tray (or push the eject button) and the CD will be loaded. NOTE: Don’t pull out or push in the disc tray forcibly.
  • Page 11: Rear Panel

    Rear Panel Analog Audio Output Connector NOTE: The actual drive may be different from this design. 1. Power Connector Connects to the power supply (5-and 12-V DC) of the host computer. NOTE : Be careful to connect with the proper polarity.
  • Page 12: Disassembly

    1. CABINET and CIRCUIT BOARD DISASSEMBLY 1-1. Bottom Chassis A. Release 4 screws (A) and remove the Bottom Chassis in the direction of arrow (1). (See Fig.1-1) Fig. 1-1 1-2. Front Bezel Assy A. Insert and press a rod in the Emergency Eject Hole and then the CD Tray will open in the direction of arrow (2).
  • Page 13: Pick-Up

    2-2. Pick-up A. Release 1 screw (C) and remove the Pick-up. Pick-up Unit Pick-up Fig. 2-2...
  • Page 14: Exploded View

    EXPLODED VIEW (LightScribe only) PBM00 (MAIN C.B.A) PBF00 (FRONT C.B.A)
  • Page 15: Glossary

    ATIP Absolute Time in Pre-groove. With an additional modulation of the “Wobble”, the “Groove” contains a time code information. Wobble The pre-groove in the Disc is not a perfect spiral but is wobbled. With : – A typical amplitude of 30 nm –...
  • Page 16: The Differences Of Cd-R/Cd-Rw Discs And General Cd-Rom

    The differences of CD-R/CD-RW discs and General CD-ROM 1. Recording Layer Recordable CD has a wobbled pre-groove on the surface of disc for laser beam to follow track. Read-only Disc CD-ROM (READ-ONLY DISC) 0.4~0.5 um CD-R and CD-RW Disc (Pit)Groove Land 2.
  • Page 17: Disc Materials

    3. Disc Materials 1) CD-ROM disc • It is composed of Silver _ colored aluminum plate and Reflective layer. • Groove (Pit) of aluminum plate make a track. • Laser wavelength : 780 nm, Laser Power (Read): 0.5mW • Signal is detected by the difference of reflective beam intensity between “pit”...
  • Page 18: Reading Process Of Optical Disc

    3) CD-RW Disc • It is composed of polycarbonate layer, alloy(silver, arsenic) layer, aluminum reflectivity layer, protective layer. • An crystalized alloy layer is transformed into noncrystalized by the laser heat. Therefore, writing and reading is enabled by the difference of reflectivity. •...
  • Page 19: Writing Process Of Cd-R Disc

    5. Writing Process of CD-R Disc Incident (Write) Laser Power (Read) a b c d e f Laser Spot Recorded Mark Reflected Light Signal a b c d e f 6. Writing process of CD-RW Disc Crystal phase Melting/ quenching Heating/ gradual cooling Erased state...
  • Page 20: Organization Of The Pca, Pma And Lead-In Area

    7. Organization of the PCA, PMA and Lead-in Area 1) Layout of CD-ROM disc Disc Center Diameter 46 mm Diameter 15 mm Center hole Clamping and Label Area Lead-in Area 2) Layout of CD-R/RW disc Disc Center Diameter 45 mm Diameter 15 mm Center hole Clamping and Label Area PCA PMA...
  • Page 21: Function Of Pca And Pma Area

    8. Function of PCA and PMA area 1) PCA (Power Calibration Area) • PCA area is used to determine the correct Laser Power for a disc. – Method 1 : PCA area is divided by a track. – Method 2 : The previous Calibration value is referred. –...
  • Page 22: Writing Process Of Disc

    2) ROPC (Running Optimum Power Control) • Variable primary factor of Optimum Power – Change of Power sensitivity on the Disc. (limited to 0.05 *Po) – Wavelength shift of the laser diode due to the operating temperature change. – Change of the Spot aberration due to the Disc skew, Substrate thickness, Defocus.
  • Page 23: The Differences Of Dvd-R/Rw, Dvd+R/Rw Discs And Dvd-Rom

    The differences of DVD-R/RW, DVD+R/RW discs and DVD-ROM 1. Recording Layer DVD-ROM (Read Only Disc) 0.4 um DVD-R/RW Disc (Land Pre-Pit) DVD+R/RW Disc...
  • Page 24: Disc Specification

    2. Disc Specification Single-Layer Media Type Read Only 4.7GB User data capacity Wavelength 650nm Reflectivity 45~85% Track pitch 0.74 Minimum pit length Modulation >0.6 26.16MHz Channel bit- rate Wobble Frequency Addressing 26.16MHz Read Power (mW) Write Power (mW) JItter <8% 3.
  • Page 25 2) Recording format using organic dye material (DVD-R/DVD+R) * The format that records data through the creation of recorded marks by changing the organic dye material with a laser beam. > Disc structure DVD-R > Disc structure [Recording] Recording is done by changing the organic dye layer and the substrate with a laser when a strong is applied to a disc, the temperature of the ortanic dye material goes up, the dye is decomposed and the substrate changes at the same time.
  • Page 26 3) Recording format using phase-change recording material (DVD-RW/DVD+RW) * Data is recorded by changing the recording layer from the amorphous status to the crystalline status, and played back by reading the difference of the reflection coefficient. [ Amorphous : Non-crystalline ] >...
  • Page 27: Writing Pulse Waveform Of Dvd+R

    4. Writing Pulse Wave Form of DVD+R For different speed ranges, different write strategies can be used. This document specifies 2 options: - a pulsed write strategy, where each single mark is created by a number of subsequent separated short pulses.
  • Page 28 2) 2 Method : Using Blocked Write Strategy NRZI Channel bits top,3 3T mark top,4 4T mark 5T mark Etc. N = 3 : T (cm = 3) can be optimized individually. N > 4 : T shall be < 0.1mW Pp : Actual write power Pb : Bias Power dPp : Additional power ( Only be applied for the 3T and 4T marks)
  • Page 29: Writing Pulse Waveform Dvd+Rw

    5. Writing Pulse Wave Form of DVD+RW NRZI Channel bits Ttop dTera dTtop Pp : Actual write power Pe : Erase Power Pb : Bias Power...
  • Page 30: Organization Of Inner Drive Area, Outer Drive Area, Lead-In Zone And Lead-Out Zone

    6. Organization of the Inner Drive Area, Outer Drive Area, Lead-in Zone and Lead-out Zone 1) Layout of DVD-ROM disc Disc Center Diameter 44 mm Diameter 33 mm Diameter 22 mm Diameter 16 mm Diameter 15 mm Center hole 1st transition area 2nd transition area Lead-in Zone 2) Layout of DVD+R disc...
  • Page 31 3) Layout of DVD+RW disc Disc Center Diameter 44 mm Diameter 33 mm Diameter 22 mm Diameter 16 mm Diameter 15 mm Center hole 1st transition area 2nd transition area Lead-in Zone Inner Disc Inner Disc Test Zone Count Zone PSN: 2A480H 2A7C80H 2DC80H...
  • Page 32: Lightscribe Media

    1. LightScribe Media LightScribe Media DiscOD Label Zone Control Feature Zone Clamping/Logo Zone Screen Printed Imaging Layer Clear Protective Coating Reflective/Thermal Layer Dye Data Layer Polycarbonate Substrate Center Hole...
  • Page 33: Hardware Block Diagram Of Lightscribe Label Printing

    2. Hardware Block Diagram of LightScribe Label Printing...
  • Page 34: Md Assy For Lightscribe

    3. MD Assy For LightScribe Optical Encoder Unit...
  • Page 35: Optical Encoder Assy

    4. Optical Encoder Assy Encoder PCB PIN 6 PIN 5 CH A PIN 1 PIN 2 CH B 3PIN Codewheel Optical Encoder IC PIN 4 PIN 3 VLED Schematic of Enc PCB V LED V CC CH A SIGNAL PROCESSING CH B CIRCUITRY CH B...
  • Page 36: Dvd & Cd Data Processing

    DVD & CD DATA PROCESSING 1. Data Processing Flow...
  • Page 37: Copy Protection And Regional Code Management Block

    (2) Encoded “Disc Key” and “Title Key” host is transfer with the bus Key. (3) DVD player of host reads the key value, and uses the value to restore the scrambled data. * Refer to the next page for the details.
  • Page 38: About Prevention The Dvd-Rom From To Be Copy

    3. About Prevention the DVD-ROM from to be copy A data is able to encode and record in the disc, if a copyright holder wants to prevent the disc from copying. In case of a disc enhanced movie of 3 titles... DISC KEY (2048 Bytes) is used to encode the whole contents in the disc and TITLE KEY (5 Bytes) is used to encode the title respectively.
  • Page 39: About The Dvd-Rom Regional Code

    4. About the DVD-ROM Regional Code Regional code U.S.A DISC ROM - DRIVE The disc has the regional code of 8 bit. Example) The disc manufactured in the U.S.A, has the number one. PRI. VIR MPEG-2 BOARD Transfer to If the board is setting to the regional MPEG-2 board code 1 for the U.S.A.
  • Page 40: Internal Structure Of The Pick-Up

    INTERNAL STRUCTURE OF THE PICK-UP 1. Block Diagram of the PICK-UP(HOP-7632TS) IC2(FM) CD-VR DVD-VR 16 15 14 13 12 11 10 DVD-LD 18 OUT2 19 OUT2 20 VSO 21 VSO 22 GND 23 OUT1 24 OUT1 CD-LD 25 VSO 26 27 28 29 30 31 32 IC3(OEIC) VEF3 IC2(LDD)
  • Page 41: Pick Up Pin Assignment

    2. Pick up Pin Assignment Signal Name GND(OEIC,TEMP) Vcc(OEIC) Vc(OEIC) GAINSW E3+F3 E4+F4 E1+F1 E2+F2 GND(OEIC.TEMP) TEMP BUSY SCLK SDIO MONITOR GND(LDD) NRZB GND(LDD) CLKB VSL25 VSA5 IAPC VCC(FM) VREF GND(FM) Tilt+ Tilt- Signal Description Ground for OEIC Power supply for OEIC Reference voltage input for OEIC OEIC output gain control (High:Low gain, Middle:Middle gain, Low:High gain) Single OEIC output EF3...
  • Page 42: Signal Detection Of The P/U

    3. Signal detection of the P/U 1) Focus Error Signal ==> (A+C)-(B+D) This signal is generated in RF IC (IC101 : R2S35002) and controls the pick-up’s up and down to focus on Disc. 2) Tracking Error Signal (DPP Method) ==> {(A+D)-(B+C)}- k x {(EF This signal is generated in RF IC (IC101 : R2S35002) and controls the pick-up’s left and right shift to find to track on Disc.
  • Page 43: Description Of Circuit

    DESCRIPTION OF CIRCUIT 1. ALPC (Automatic Laser Power Control) Circuit 1-1. Block Diagram...
  • Page 44 1-2. ALPC (Automatic Laser Power Control) Circuit ALPC function DVD/CD anlaog front-end IC(IC101 R2S35002) is for constant power control purpose. Based on the accurate power sensor(FMON) in P/U, ALPC feedback loop maintains constant power level against laser diode’s temperature variation. The ALPC loop amplifies(10x) the FMON signal to enhance the accuracy of read power level control.
  • Page 45: Focus Circuit

    2. Focus Circuit 2-1. Block Diagram A,B,C,D A,B,C,D (EF1~EF4) Disc Optical Motor unit Pick-up HOP-7632TS FACT- FACT+ FACT+ FACT- 2-2. Focus Servo The aim of Focus Servo is to maintain the distance between object lens of P/U and disc surface, so that the detected RF signal(A, B, C, D, EF1, EF2, EF3, EF4) can be maximized.
  • Page 46: Tracking & Sled Circuit

    3. Tracking & Sled Circuit 3-1-1. Block Diagram (Tracking Following) A,B,C,D (EF1~EF4) Disc Optical Motor unit Pick-up HOP-7632TS TACT- TACT+ SLED MOTOR Unit (CN601) TACT+ TACT- SL2N SL1N SL2P SL1P MPPO (A+D)-(B+C) SPPO (A+D)-(B+C)-K[(EF1+EF4)-(EF2+EF3)] Sled Compensator TOIN IC601 R2S30202FP SL1IN SL2IN 1.65V C604...
  • Page 47 3-1-2. Block Diagram (Seek) (EF1~EF4) A,B,C,D Disc Optical Motor unit Pick-up HOP-7632TS TACT+ TACT- SUMF RFIP SLED MOTOR RFIN Unit C101 R101 IP2MIRR MIRR R2S35002 MPPO (A+D)-(B+C) SPPO [(EF1+EF4)-(EF2+EF3)] A+B+C+D HAVC MIRRTOPH C128 R8J32007 Track Counter and Timer Short Seek Algorithm Loog Seek...
  • Page 48: Tracking Servo

    3-2-1. Tracking Servo The aim of tracking servo is to make laser beam trace the data track on disc. Tracking Error(TE) Signal is generated from tracking error detected block in R2S35002 using DPP(Differential Push-Pull) Method and DPD (Differential Phase Detection) Method. DPP Method uses not only main beam(A, B, C, D) but also side beam(EF1~EF4) for correcting DC offset generated in Push-Pull Method.
  • Page 49: Spindle Circuit

    4. Spindle Circuit 4-1-1. Block Diagram(FGCAV Servo) Disc Motor unit R349 R375 C349 1.65V 4-1-2. FG CAV Servo 1) CD 48x CAV : CD-ROM, CD-R 2) CD 40x CAV : CD-RW 3) DVD 8x CAV : DVD+RW 4) DVD 10x CAV : DVD+R 5) DVD 12x CAV : DVD-ROM DL 6) DVD 16x CAV : DVD-ROM 7) DVD 16x PCAV : DVD+R...
  • Page 50 4-2-1. Block Diagram (Wobble CLV Servo) Disc Motor uni t Optical Pick-up C171 HOP-7632TS C172 C173 C174 WBLSH WBLS IC301 1.65V R8J32007 R375 R349 C349 1.65V 4-2-2. Wobble CLV Servo CD-R : 4x, 8x, 16x, 24x, 32x, 40x, 48x /CD-RW : 4x, 10x, 16x, 24x, 32x /DVD-R : 2x, 4x, 8x, 16x(PCAV) /DVD-R DL : 2x, 4x /DVD-RW : 1x, 2x, 4x, 6x...
  • Page 51: Major Ic Internal Block Diagram And Pin Description

    MAJOR IC INTERNAL BLOCK DIAGRAM AND PIN DESCRIPTION IC101 (R2S35002) : RF AMP Analog Signal Processor Pin Assignment AGFU AGFR (5V)VCC1 SUMF/SUMF2 RFIP RFIN SRVREF FVREFO IREFT VREF1 HAVC (3.3V)VDD2 GND2 AIN1 AIN2 AIN3 SIGM R2S35002 (TOP VIEW) MCLK PORT07 PORT06 PORT05 PORT04...
  • Page 52 Block Diagram *3300p Lo-Z function by IDGATE. fast mode 3.3us Lo-Z function by IDGATE. 0.068u RFIP RF SLIM/SUB RFIN (RGA) SUMF2 0.068u to WRF IP1/LPPOUT IP2/MIRR SUBO/LPPMON SUBI/LPPSIG 2200p Pick main HAVC pick-up I/F reference level WBLSH MPDSH/ SPDSH LO_ZB/SPDSH SRVREF power 3.3V 20k(*1)
  • Page 53: Pin Functions

    • Pin Functions pin Name pin No. Type Analog-Output Analog-Output Analog-Output Analog-Output BCENT Analog-Output PHBETA/TCE Analog-Output BHBETA/TIE Analog-Output VCC2 Power FVREF Analog-Input Analog-Input VDD3 Power LDOUT Analog-Output VRDC3N External-components required VRDC2N/PWRMON External-components required VRDCN External-components required VRDC External-components required GND3 Ground WAG1 External-capacitor required...
  • Page 54 pin Name pin No. Type BLANK Digital-Output WOBSIG Digital-Output IP2/MIRR Digital-Output IP1/LPPOUT Digital-Output Digital-Output GND4 Ground PORT00 Digital-Input/Output PORT01 PORT02 PORT03 PORT04 PORT05 PORT06 PORT07 MCLK Digital/Analog-Input PORT10 Digital-Input/Output PORT11 default input mode PORT12 PORT13 SCLK Digital-Input SDATA Digital-Input/Output SDEN Digital-Input MRSTB Digital-Input...
  • Page 55 pin Name pin No. Type SUBO/LPPMON Analog-Output EQFCF External-capacitor required IREFE External-resistor required AGHPF2 External-capacitor required AGHPF1 AGFU External-capacitor required AGFR External-capacitor required VCC1 Power SUMF/SUMF2 Analog-Input/ /External-capacitor required RFIP Differential-Input RFIN SRVREF Analog-Input FVREFO Analog-Output IREFT External-resistor required VREF1 Analog-Output HAVC Analog-Input...
  • Page 56 IC301 (R8J32007FPV) : Encoder, Decoder & DSP Singal Processor 1.1 Pin Layout VSSR VCCR CPU14 CPU13 CPU12 VSSIO VCCIO VCCRQ CPU11 CPU10 VSSRQ CPU9 CPU8 CPRDB UCS0B CPU0 CPU1 CPU2 CPU3 CPU4 VSSRQ CPU5 CPU6 CPU7 VCCRQ VSSIO VCCIO CPWRB VSSIO VCCIO VCCR...
  • Page 57 1.2 Block Diagram Data VINP VINN REXT PTEST [2:0] W1LPF[2:0] WPLL W2LPF[2:0] Counter Wobble WOBSIG Generator Detector ADIPVR1 ADIP ADIPVRT Detector ADIPINP IP1LPPIN IP2MIRR LOWZB IDGATE RFHLD NRZI,NRZIB LVDS DCLK,DCLKB WGATEB WRGATE2 SRFH SRFL WRSTOP WBLSH MPDSH WFPDSH RFPDSH TCSHSPBLV LNDTRK DERECT ATZC...
  • Page 58 1.3 Pin Table Pin no Pin Name Pin no VSSR VCCR CPU14 CPU13 CPU12 VSSIO VCCIO VCCRQ CPU11 CPU10 VSSRQ CPU9 CPU8 CPRDB USC0B CPU0 CPU1 CPU2 CPU3 CPU4 VSSRQ CPU5 CPU6 CPU7 VCCRQ VSSIO VCCIO CPWRB VSSIO VCCIO VCCR VSSR Pin Name Pin no...
  • Page 59 1.4 Pin Functions It corresponds to the following signs as a pin I/O specification. AI : Analog Input AO : Analog Output AIO : Analog Input/Output Standard Input IU : Standard Input with Pull Up Standard Output TO : Standard Three State Output IO : Standard Input/Output Data PLL/PRML Pin List...
  • Page 60 Servo Pin List Pin Name Pin No. BLANK DEFECT ATZC SIGM LPSA TCPH TIBH BCENT GAD1 GAD0(VRDC2N) TVDP TVDN DAVC I/O destination Function Blank signal input (also connected to the H8S interrupt port INT5) Defect (scratch detect) signal DRVR Spindle FG pulse (also input to the H8S interrupt port INT4) Spindle FG pulse for Light Scribe (also input to the H8S interrupt port INT4)
  • Page 61 ATAPI Interface Pin List Pin Name Pin No. HRSTB DATA[15:0] 79,77,71, 69,67,65, 63,61,60, 62,64,66, 68,70,76, DREQ ZIOWB ZIORB IORDY DACKB HINTRQ IOCS16B PDIAGB CS1FXB CS3FXB DASPB destination Function ATAPI ATAPI-IF control signal (host reset signal) ATAPI ATAPI-IF register address signal ATAPI ATAPI- IF data bus ATAPI...
  • Page 62 Encoder Interface Pin List Pin Name Pin No. I/O IP1LPPIN IP2MIRR WOBSIG LOWZB IDGATE RFHLD WRGATE2 WBLSH MPDSH WFPDSH RFPDSH TCSHSPBLV WRGATEB SRFH SRFL WRSTOP LNDTRK NRZI NRZIB DCLK DCLKB ADIPVR1 AO External Cpmponents ADIPVRT AO External Cpmponents ADIPINP Serial Communication Interface Pin List Pin Name Pin No.
  • Page 63 Audio Interface Pin List Pin Name Pin No. DOUT ROUT LOUT Clock Generator Pin List Pin Name Pin No. FEMCK H8S Micro-Processor Pin List Pin Name Pin No. I/O destination Function ICUIN7(ACTFLG) ICUIN6(EJECTSW) ICUIN8(LOADIN) GPIO07(HEATRUN) GPIO06(CSEL) GPIO04(A0) GPIO05(UCS1B) Flash/SRAM Pin List Pin Name Pin No.
  • Page 64 LSI/TEST Control Pin List Pin Name Pin No. MRSTB TESTB2 TESTB1 TRST TEST0 TEST1 TEST2 TEST3 T*SEL[3:0] TEST0 Servo monitor 0 WPLL monitor 0 Audio 0 DVD modulation 0 DVD-R/CD-R monitor 0 DVD+RW monitor 0 PI/C1 PO/C2 DEMO 0 CLVCK BLEND PRML monitor 0 Data PLL monitor 0...
  • Page 65 Power Supply/GND Pin List Pin Name Pin No. 28,41,72, 130,146 VCCR 2,53 VCCRQ 8,26 VDDAA 189,193,197 VCCA VCCIO 7,32,52, 58,75,88, 133,148,200 27,42,73, 131,145 VSSR 1,54 VSSRQ 11,22 VSSA 187,191,195 VSSAA VSSIO 6,31,51, 57,74,87, 132,147,201 Function DSP core power supply (1.5V) SDRAM power supply (3.3V) SDRAM I/O power supply (3.3V) 1.5V system analog power supply (1.5V) WPLL1,2...
  • Page 66 IC601 (R2S30202FP) : SPINDLE MOTOR AND 6CH ACTUATOR DRIVER Pin Layout Package outline : 42 PIN POWER SSOP (42P9R-K) Pin Function No Pin name Function SPIN Spindle control voltage input SL1IN Slide control voltage input1 SL2IN Slide control voltage input2 SPLIM Input terminal for spindle current limit Motor Power Supply 2(for Slide)
  • Page 67 Block Diagram 1.5ohm OUTPUT 1.5ohm OUTPUT 1.5ohm OUTPUT 1.5ohm OUTPUT 1ohm OUTPUT COMMON Protect TLIN converter SLIDE2 TRIN 5VCC converter SLIDE1 FOIN converter SPLIM sense Current DETECTER Pickup ACTFLG ACTRST SLLIM SL1- OUTPUT SL1+ sense Current SL1IN SL2- SL2+ OUTPUT sense Current SL2IN...
  • Page 68 Input/Output circuit diagram SPIN, SL1IN, SL2IN FOIN, TOIN,TLIN LOIN TEST 5VCC 5VCC SPGS ACTFLG,FG (Temperature monitor) 5VCC 5VCC VM1, U, V, W 5VCC, FO+, FO-, TO+, TO-, TL+, TL- 5VCC ACTRST 5VCC 5VCC VM2, SL1+, SL1-, SL2+, SL2- SL1+ 5VCC EN1, EN2 5VCC COMMON...
  • Page 69: Troubleshooting Guide

    TROUBLESHOOTING GUIDE (01) Laser Power Adjust (using RD Power/WR Power/Erase Power) MPU & DSP IC301 Pin#175 IC101 pin#98 (02) High Frequency/NRZI skew Adjust MPU & DSP IC301 (03) Data Slice/Equalizer Boost/Raw Slice/ Equalizer Frequency Adjust MPU & DSP Pin#110 IC301 Pin#203 (04) Circuit Offset Adjust Setting...
  • Page 70 (06) Focus Amp. and Total Amp. Adjust Setting FE:R102,C405 MPU & DSP IC301 PE:R103,C406 R329, C335 (07) Tracking Amp. Adjust Setting TE:R101,C101 MPU & DSP IC301 R330 C336 (08) Servo Loop Gain Adjust Setting FE:R102,C405 MPU & DSP IC301 TE:R101,C101 R329,C335 R330,C336 Pin#...
  • Page 71 (09) Unwritten Slice Level Adjust for DVD-RAM MPU & DSP IC301 SIGM:R148, C151 #171 (10) Focus Offset Adjust for DVD-ROM, CD-R/RW Setting MPU & DSP FE:R102,C405 IC301 (11) Focus Offset Adjust for DVD-RAM (PID Amp) Setting MPU & DSP SIGM:R148,C151 IC301 (12) Focus Offset Adjust for DVD-RAM (Data Error pulse) Setting...
  • Page 72 (13) Tilt Adjust for DVD-RAM Setting TCE:R106, C106 MPU & DSP IC301 TIE:R107,C107 (14) Tilt Adjust for DVD-R/RW, DVD+R/RW, CD-R/RW Setting TE:R101, C101 MPU & DSP IC301 #181 TRD:R330,C336 (15) Focus Deviation Adjust Setting FE:R102, C405 MPU & DSP IC301 R329, C335 #40 (16) Focus Offset Adjust for DVD-R/RW, DVD+R/RW, CD-R/RW Setting...
  • Page 73 (17) Lens Sensitivity Adjust MPU & DSP #178 IC301 (18) Spindle Offset Adjust #211 MPU & DSP IC301 SPD:R349, C349 #213 (19) ADIP BPF/Read Timing Adjust for DVD+R/RW Setting MPU & DSP WobSIG IC301 #154 (20) Focus Offset Adjust for DVD-R/RW, DVD+R/RW(DID) Setting MPU &...
  • Page 74 (21) RTZ TimeOut Fail IC101 (22) Focus Servo/Tracking Servo Fail Setting FE:R102,C405 MPU & DSP IC301 TE:R101,C101 PE:R103,C406 R329,C335 R330, C336 Slider/ Slider FPC Driver Spindle Slider:#6,8-10 IC601 Spindle FFC Pin# 87-90 IC101 Focus:#34-35 Tracking:#30-31 Slider FPC Driver Slider:#6,8-10 IC601 All Disc Pickup...
  • Page 75 Detail Error Code & Fail Analysis 1. Laser Power Initial Adjust Error Code Contents of fail SSB Byte8,9 28xx LP Adjust NG. (Exchange low/high byte) Byte8: xxh Byte9: 28h 48xx High Frequency Adjust NG. 5Exx NRZi Skew Adjust NG. 4C0x to 4C4x Data Slice Adjust NG.
  • Page 76 2. Adjusting Error during Disc Load Sequence (Lead in Error) No. Error Code Contents of fail SSB Byte21,22 42xx Circuit Offset Adjust NG. 452x Focus Amp Adjust NG. (DVD-DL Only) 450x Focus Amp Adjust NG. 451x Total Amp Adjust NG. 454x 458x Tracking Amp Adjust NG.
  • Page 77 No. Error Code Contents of fail SSB Byte21,22 4Axx Focus Offset Adjust NG. (DVD-ROM,CD-R/RW) 4A5x Focus Offset Adjust NG. 4A6x (RAM Only for PID) 4A8x Focus Offset Adjust NG. (RAM Only for Data) 4B0x Tilt Adjust NG(RAM Only). 4B8x Tilt Adjust NG(DVD-/+ R/RW). 4CCx Data Slice Adjust NG.
  • Page 78 No. Error Code Contents of fail SSB Byte21,22 54xx DPP Amp Adjust NG. (CD Disc Only) 55xx Lens Shift/ Tilt Adjust NG. (CD Disc Only) 56xx Focus Level Adjust NG. 57xx HFPE Amp/Gain Adjust NG. 58xx Lens Sensitivity Adjust NG. 59xx Spindle Offset Adjust NG.
  • Page 79 No. Error Code Contents of fail SSB Byte21,22 5Axx ADIP read timing Adjust NG. 5Cxx Signal Amp Error. 5Dxx Focus Offset Adjust NG. (DVD-R/RW,+R/RW in Data) Fail Analysis 5A01: Check DVD+R Disc (Exchange Disc) . No.19 1) Check Pickup FFC Connection. 2) Exchange Pickup.
  • Page 80 3. Loading Sequence Error (Lead in Error) No. Error Code Contents of fail SSB Byte21,22 2503,2504 RTZ Timeout(Sled Timeout). 2020,2021 Focus Fail. 2101,2102 Tracking Fail. 2000~2010 Spindle Fail. Fail Analysis 1) Check Slider FPC Connection. 2) Check solder of IC601 circumference . (pin#2-3, 6, 8-10) 3) Exchange IC601.
  • Page 81 JR6 Power Supply System Diagram * Ver1.0 It created based on the PLT circuit diagram. L601 Poly SW SW701 miniSMDC150F/24 S705 OPEN (Raychem) S704 OPEN L151 Poly SW 5V in SW702 miniSMDC150F/24 (Raychem) S713 OPEN S714 OPEN L602 Torex Regurator IC703 XCM403AA03SR Vin=5.00 V V0=2.80...
  • Page 82 PCB Poor Analysis - Check list Circuit/IC Signal Power supply Line-12V Line-5V (IC701) reg-1.5V reg-2.8V (IC703) reg-3.3V Flash-ROM VDD : 3.3V (IC302) VDD : 1.5V (IC301) VCC(D) : 3.3V VCC(A) : 3.3V Clock-34MHz MRSTB VCC : 5.0V (IC101) VDD : 3.3V OP-amp VCC : 5.0V (IC102)
  • Page 83 HW Self- Diagnostic function 1. Self-Diagnostic Function by LED Blink. • Basic operation: At JR6, MPU is included in DSP, MPU accesses each peripheral (inside, exterior) device, and discover a defect by the ability of a read/write of data to be performed correctly. Since MPU operates by the program with a built-in Flash-ROM, when abnormalities are in MPU, Flash-ROM, and these Data-Bus &...
  • Page 84 2. LED does not blink at all at the time of a power supply injection. Eject-SW does not react. (1) Is it normal to the exterior Bus (Data-Bus, Address-Bus, control signal system) of MPU? Viewing — check: -- a short circuit, opening, etc. •...
  • Page 85 3. Motor, Abnormalities in Actuator System The drive circuit of a motor & actuator consists of the three ICs IC601(R2S30202FP). The work of each IC is as follows. (1) IC601(R2S30202FP) : 7ch driver Spindle motor driver: 180° audio drive Type, an analog input, a PWM drive, a Vm=12V. Stepping motor driver X2: analog input, a PWM drive (differential), a Vm=12V Loading motor driver: Input/Output PWM drive, Vm=5V.
  • Page 86: Block Diagram

    BLOCK DIAGRAM OPU:HOP-7632TS (HITACHI ME) Disc Loading motor Disc Slide motor motor Unit mechanism 7ch-Driver R2S30202FP SPDL/SLED/Fo/Tr/Ti/LD (RENESAS) Tray Detect Eject Limit 3.3V 2.8V 1.5V Flash-ROM MBM29LV160BE or Equivalent Analog Front End DVD/CD DSP R2S35002 (DVD/CD/Servo/ATAPI) R8J32007FP 100pin-TQTF 256pin LQFP (RENESAS) LPP/ADIP decorder Microprocessor...

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