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HTC CENSUS Service Manual

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Doc. No.
REV.
DOC-00025733
HTC Corporation
Issued Date
2008/1/15
A03
.
Revised Date
2008/7/14
Page
1 of 20
Doc. Title
Melbourne Service Manual
Melbourne
Service Manual
HTC Proprietary
U
Confidential Treatment Requested
Rev. A03
Jul ,14, 2008
HTC Corp.
Engineering Mobility
HTC CONFIDENTIAL

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  • Page 1 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 1 of 20 Doc. Title Melbourne Service Manual Melbourne Service Manual HTC Proprietary Confidential Treatment Requested Rev. A03 Jul ,14, 2008 HTC Corp. Engineering Mobility HTC CONFIDENTIAL...
  • Page 2 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 2 of 20 Doc. Title Melbourne Service Manual Revision Control Table APP´D DATE CONTENTS DEP. REVISED STGE AX01 2007/1/26 Fist Draft (Per customer request) PSE Jason.Cl_Lee Revise OS re-flash process and diagnostic test items 2008/1/15 PSE Jason.Cl_Lee...

  • Page 3: Table Of Contents

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 3 of 20 Doc. Title Melbourne Service Manual 1. Product Overview ...........................4 2 Labeling Plan............................6 2.1 M ) ..............6 AIN UNIT EGULATORY LABEL ON THE INSIDE BEHIND THE BATTERY 2.2 M...

  • Page 4: Product Overview

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 4 of 20 Doc. Title Melbourne Service Manual 1. Product Overview Top View and Bottom View Side View HTC CONFIDENTIAL...
  • Page 5 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 5 of 20 Doc. Title Melbourne Service Manual Bottom View HTC CONFIDENTIAL...

  • Page 6: Labeling Plan

    Melbourne Service Manual 2 Labeling Plan 2.1 Main unit Regulatory label (on the inside behind the battery) HTC P/N: 77H00417-00M Image file name: Main_Unit_Regulation Please note: 1. The brand name is shown on Bezel. 2. All bar codes must be code 39 symbology.
  • Page 7 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 7 of 20 Doc. Title Melbourne Service Manual 20mm HTC CONFIDENTIAL...

  • Page 8: Main Unit Regulatory Label (On The Top Of The Main Unit As Illustrated Below)

    Melbourne Service Manual 2.2 Main unit Regulatory label (on the top of the main unit as illustrated below) HTC P/N: 77H00422-00M Image file name: Main_Unit_Upper Regulation Please note: 1. The brand name is shown on Bezel. 2. All bar codes must be code 39 symbology.

  • Page 9: Ldi Label

    SS: SITE CODE --> TY Y: Year Last Digital of the Year. WW: Week Code: 01 ~ 54 PP: Product Code: F2 ZZZZZ: Serial Number (00001 ~ 99999) Use Base 10 MODEL ID: CENSUS Label Characteristic: Material: polyester Color: pantone 422c Ink: pantone 425c...

  • Page 10: Tamper Evident Label

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 10 of 20 Doc. Title Melbourne Service Manual Unit area: 2.4 Tamper Evident Label P/N: 77H00460-01M Location: HTC CONFIDENTIAL...

  • Page 11: Lcm Inspection Criteria (For New Lcm)

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 11 of 20 Doc. Title Melbourne Service Manual 3. LCM inspection criteria (for new LCM) Definition: D：diameter，W：width，L：length，S：separation W (W1) D = (D1+ D2) / 2 LCM Electrical Characteristic inspection standard...
  • Page 12 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 12 of 20 Doc. Title Melbourne Service Manual < W ≦0.1 mm 0.03 Lint(linear < L ≦ 3.0 foreign objects) N ≦ 5 < D ≦0.3 mm Spots N ≦...

  • Page 13: Unit Disassembly/Assembly Procedure

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 13 of 20 Doc. Title Melbourne Service Manual 4. Unit Disassembly/Assembly Procedure 4.1 Disassembly procedure Tools needed for Assembling and Disassembling. 1. Lens Cleaning Tissue. 2. Plastic Knife.
  • Page 14 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 14 of 20 Doc. Title Melbourne Service Manual Unhook battery hook to take battery out. Remove six screws ( ) and one M1.6*6 mm M1.6*3.4 screw (M1.6*3.4...
  • Page 15 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 15 of 20 Doc. Title Melbourne Service Manual Remove four screws ), disconnect (M1.6*3.4 modem cable and then take modem board out. Take RJ11 connector with cable out and open hook of key pad connector to disconnect key pad cable.
  • Page 16 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 16 of 20 Doc. Title Melbourne Service Manual 1. Pull two hooks up to disconnect LCM FPC cable. 2. Push hook toward right side to disconnect touch screen FPC cable.
  • Page 17 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 17 of 20 Doc. Title Melbourne Service Manual Loosen two hooks. Loosen two metal sticks to separate antenna module from main board. Use plastic stick to take LCM module with holder out.
  • Page 18 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 18 of 20 Doc. Title Melbourne Service Manual Use plastic stick to press LCM module and then separate LCM module from holder Remove two screws to take finger print out and rubber of finger print.
  • Page 19 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 19 of 20 Doc. Title Melbourne Service Manual Disassembly procedure is completely. HTC CONFIDENTIAL...

  • Page 20: Doc. Title Melbourne Service Manual

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 20 of 20 Doc. Title Melbourne Service Manual 4.2 Assembly Procedure Assembly key pad module into the bezel and ensure four hooks that are locked completely. Use tweezers to place finger print rubber into the bezel.
  • Page 21 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 21 of 20 Doc. Title Melbourne Service Manual LCM FPC cable through the holder Place LCM module into the holder and ensure position of two cables correctly.
  • Page 22 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 22 of 20 Doc. Title Melbourne Service Manual Ensure two metal sticks are locked completely. Place main board into bezel and ensure three hooks are locked completely then fasten three screws.
  • Page 23 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 23 of 20 Doc. Title Melbourne Service Manual 1. Connect LCM FPC cable and touch screen FPC cable. 2. Paste one yellow tape, two rubbers and ensure two rubbers are right upper two hooks.
  • Page 24 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 24 of 20 Doc. Title Melbourne Service Manual Place battery into housing and lock battery hook. Assemble battery cover and insert stylus. Assembly procedure is completely. HTC CONFIDENTIAL...

  • Page 25: Os Re-Flash Procedure

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 25 of 20 Doc. Title Melbourne Service Manual 5. OS re-flash Procedure Boot loader mode: Press and hold APP5 + Reset Cold boot: Press and hold APP3 + APP4 + APP6 + Reset...
  • Page 26 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 26 of 20 Doc. Title Melbourne Service Manual Step 3: Press power button to re-flash image. The re-flash process will perform about twenty minutes. Step 4: After finishing the re-flash process, please press action button and then choice function test to check checksum.
  • Page 27 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 27 of 20 Doc. Title Melbourne Service Manual HTC CONFIDENTIAL...

  • Page 28: Function Test Procedure

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 28 of 20 Doc. Title Melbourne Service Manual 6. Function Test Procedure 6.1 How to go into Diagnostic mode Step1: Please refer step 3 of OS upgrade process and then press action button to go into diagnostic mode.
  • Page 29 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 29 of 20 Doc. Title Melbourne Service Manual Button Button function test SDRAM read / write test USB Client USB connection test ROM Checksum Display all data checksum value...

  • Page 30: List Of Win Ce Test Items

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 30 of 20 Doc. Title Melbourne Service Manual 6.3 List of Win CE test items No. Test Item Description Remark Finger Finger print test Modem test Modem test Step 1: Please prepare one SD (128MB above) then format it with FAT 32.Copy MceInstall.zip,...
  • Page 31 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 31 of 20 Doc. Title Melbourne Service Manual Step 4: Execute FingerPrint_ModemTest.exe program in storage card. Step 5: Tap Fingerprint Test button and then tap Run button to test Fingerprint function. In the middle of the screen will display unit tested OK.
  • Page 32 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 32 of 20 Doc. Title Melbourne Service Manual HTC CONFIDENTIAL...

  • Page 33: Leakage Current Measurement

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 33 of 20 Doc. Title Melbourne Service Manual 6.4 Leakage current measurement This is a quick method to measure if any abnormal leakage current on main board which caused high power consumption compare to GOOD main board.
  • Page 34 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 34 of 20 Doc. Title Melbourne Service Manual Connect cable of fixture (C) to negative polarity of power supply (A) and current meter (B). Setting is Ready now for testing.( Don’t turn...
  • Page 35 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 35 of 20 Doc. Title Melbourne Service Manual Measure Idle mode current. Current value must under 50mA, if over, it means M/B failed, please replace M/B for repair.

  • Page 36: Rf Antenna Measurement Specification

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 36 of 20 Doc. Title Melbourne Service Manual 6.5 RF antenna measurement specification lst Downlink Items Test Name Note CellPower US_Cellular Ttansmitter Test Check TX Output Power...

  • Page 37: Generic Troubleshooting

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 37 of 20 Doc. Title Melbourne Service Manual 7. Generic Troubleshooting １－Ａ．Main Unit Does Not Respond to Power Button (1) Connect the AC adapter, maybe the battery pack is exhaust and wait for few minutes if unit boot.
  • Page 38 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 38 of 20 Doc. Title Melbourne Service Manual 3－B．Back Light Does Not Turn ON/OFF (1) Check “Display” setting first. (2) Check the connection of LCM FPC whether is properly connected.
  • Page 39 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 39 of 20 Doc. Title Melbourne Service Manual (8) Once the defective part has been identified, verify it again with the defective part whether the symptom could be duplicated.
  • Page 40 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 40 of 20 Doc. Title Melbourne Service Manual 7－B．No Recorded Sound or Distorted sound (1) Check “Audio” Settings first. (2) Make sure it’s not MUTED. (3) Try to re-flash the ROM code.

  • Page 41: Photo For 80H & 99H Level

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 41 of 20 Doc. Title Melbourne Service Manual 8. Photo for 80H & 99H Level 35H00083-02M Part No BATTERY_LI-POLYMER, Description 3000mAh,3.7V Q'ty 74H00710-00M Part No Stylus Pre-Assy...
  • Page 42 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 42 of 20 Doc. Title Melbourne Service Manual 76H01427-00M Part No Rubber, PCEC, Description Finger_Printer Q'ty 36H00470-00M Part No Antenna,ACON,AMM00-000 Description Q'ty 74H00737-00P Part No Description Bezel Pre-Assy...
  • Page 43 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 43 of 20 Doc. Title Melbourne Service Manual Part No 72H01669-00M EMI Gasket,5*3*0.5mm Description Q'ty 71H01594-00M Part No Description Cover, Battery Q'ty 74H00736-00M Part No Housing Pre-Assy...
  • Page 44 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 44 of 20 Doc. Title Melbourne Service Manual Part No 72H01585-00M Screw, with Nylok,M1.4*1.8*1.5,PH,POINT Description SCREW Q'ty 60H00082-00M Part No TFT-LCD Description Module,LQ035Q7DH06,3.5 inch Q'ty 72H01586-00M Part No Screw,M1.4x4,PT,+,NI-PLAT...
  • Page 45 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 45 of 20 Doc. Title Melbourne Service Manual Part No 73H20083-09M FPC Pre-Assy, CAREER, Description Finger print Q'ty 73H00253-00M Part No Cable,SUYIN,CBL00068-004 Description Q'ty 51H00378-00M Part No...
  • Page 46 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 46 of 20 Doc. Title Melbourne Service Manual Part No 76H01430-00M Rubber, PCEC, Buzzer Description Q'ty 72H01058-00M Part No Screw,PH,FD,M1.6*3.4,NICK Description EL+NYLOK Q'ty 72H01582-00M Part No Holder, LCD...
  • Page 47 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 47 of 20 Doc. Title Melbourne Service Manual 76H01429-00M Part No Rubber, Antenna Description Q'ty HTC CONFIDENTIAL...

  • Page 48: Board Level 2.5 Repairs Introduction

    Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 48 of 20 Doc. Title Melbourne Service Manual 9. Board Level 2.5 Repairs Introduction Location of component and list PCG1 CON4 GANT1 CON7 PCON2 GCON CON6 CON5...
  • Page 49 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 49 of 20 Doc. Title Melbourne Service Manual Notification CON4 Golden cap is easy to be damage during Golden board level repair. Before replacing CON4, please remove Golden Cap first and never re-use original Golden Cap.
  • Page 50 Doc. No. REV. DOC-00025733 HTC Corporation Issued Date 2008/1/15 Revised Date 2008/7/14 Page 50 of 20 Doc. Title Melbourne Service Manual Temperature Profile for Hakko-850D - Condition: Measure at a point from the nozzle (Type: A1130) by recorder. HTC CONFIDENTIAL...

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