Page 1 Parts Identification Before You Ride Assembly Servicing BICYCLE Detailed Mainenance Any Questions or Concerns? Owner’s Manual Call Toll Free phone: 1-855-521-1127 www.infinitycycleworks.com Copyright © 2014 Infinity Cycle Works Ltd. All rights reserved.
Page 2 Congratulations on your new bike! Infinity Cycleworks is dedicated to making sure you are satisfied with your new bicycle and want to help with any questions or comments you may have. Visit us online at: www.infinitycycleworks.com For customer service visit: www.infinitycycleworks.com...
Page 3 The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your bicycle. The bicycle that you have purchased is a complex object. Infinity Cycleworks recommends that you consult a bicycle specialist if you have doubts or concerns as to your experience or ability to properly assemble, repair, or maintain your bicycle.
Page 4 Directory Getting Started Wheel Inspection Inspection PARTS IDENTIFICATION SECTIONS Handlebars Tire Inspection FREEWHEEL MOUNTAIN BICYCLE Forks Recommended Tire Pressures: Inspection BMX BICYCLES Seat and Seat Post Hub Bearing Adjustment Lubrication Pedals & Cranks Set How To Fix a Flat Tire...
Page 5: Parts Identification
Parts Identification Parts Identification MOUNTAIN BICYCLE BMX BICYCLES Mountain bicycles are designed to give maximum comfort over a wide variety of road surfaces. The wider handlebars and convenient BMX style bicycles are a popular genereal purpose type most suited for young riders. They are valued because of their sturdy and shift lever position make them very easy to control.
Page 6 If you need replacement parts or have any questions pertaining to assembly of your bicycle, call Infinity Cycleworks Bicycles direct at: Infinity Cycleworks BICYCLES SERVICE AND TECHNICAL SUPPORT: 1-855-521-1127 Monday –...
Page 7: Before You Ride
Before You Ride Before You Ride CORRECT FRAME SIZE RIDING POSITION When selecting a new bicycle, the correct choice of frame size is a very important safety conideration. Most full sized bicycles come in Saddle Height a range of frame sizes. These sizes usually refer to the distance between the center of the bottom bracket and the top of the frame seat In order to obtain the most comfortable riding position and offer the best tube.
Page 8: Assembly
Before You Ride Before You Ride SAFETY CHECKLIST Handlebar Height Maximum comfort is usually obtained when the handlebar height is equal to Before every ride, it is important to carry out the following safety checks: Stem Wedge Bolt the height of the seat. You may wish to try different heights to find the most 1.
Page 9 Before You Ride Before You Ride 5. Bearings Helmets – Ensure all bearings are lubricated, run freely and display no excess movement, grinding or rattling. It is strongly advised that a properly fitting, ANSI or SNELL approved, – Check headset, wheel bearings, pedal bearings and bottom bracket bearings. bicycle safety helmet be worn at all times when riding your bicycle.
Page 10 Before You Ride Before You Ride RIDING SAFELY Wet Weather – In wet weather you need to take extra care. General Rules – Brake earlier, you will take a longer distance to stop. When riding obey the same road laws as all other road vehicles, including giving way to pedestrians, and –...
Page 11 Before You Ride Before You Ride Hill Technique GEARS - HOW TO OPERATE Derailleur Control – Gear down before a climb and continue gearing down as required to maintain pedaling speed. Cable Freewheel Front Derailleur – If you reach the lowest gear and are struggling, stand up on your pedals. You will then obtain more power from each pedal Cogs Derailleur Gears revolution.
Page 12 Before You Ride Before You Ride Thumb shifters (Top Mounted) Left hand lever Right hand lever Most mountain style bicycles are equipped with shifters mounted on the top of the handlebars and operated by the thumbs. To select a lower, easier gear, shift to a bigger rear cog and a small chainwheel.
Page 13 Before You Ride Before You Ride BICYCLE CARE Storage Keep your bicycle in a dry location away from the weather and the sun. Ultraviolet rays may cause paint to fade or rubber and plastic parts to Basic Maintenance crack. The following procedures will help you maintain your bicycle for years of enjoyable riding. Before storing your bicycle for a long period of time, clean and lubricate For painted frame, dust the surface and remove any loose dirt with a dry cloth.
Page 14 Assembly Assembly DERAILLEUR GEARED BICYCLES Getting Started Includes 20”, 24”, 26”, 27.5, 29" Wheel Mountain Open the carton from the top and remove the bicycle. Remove the straps Bikes Assembly is the same for men and women’s and protective wrapping from the bicycle. Inspect the bicycle and all Shifter binder bolt bikes.
Page 15 Assembly Assembly Seat and Seat Post Forks Steering Tube There are two different types of forks that range in styles and dimensions. Attach the seat to the seat post by inserting the smaller end of the seat post into the seat clamp and tighten. Insert the larger end of the seat post into One type is a rigid fork (Figure 1) consisting of stationary tubing with Brake Boss curved blades.
Page 16 Assembly Assembly Front Wheel Pedals & Cranks Set Quick Release Adjusting Axle Look for the letters “R” for right, and “L” for left, stamped on each pedal Quick Release Check the wheel hub before attaching in to the fork by rotating the threaded spindle.
Page 17 Assembly Assembly 5. The wheel is tightly secured when the serrated surfaces of the quick release clamping parts actually begin to cut into the bicycle frame/fork 3. Temporarily tighten the cable so 5. Secure one of the shoes at a time. that the link wire is at the position in surfaces.
Page 18 Assembly Assembly Cantilever Brakes – Straddle Cable Straddle V - Brake While holding the shoe against the rim, adjust the The length of the straddle cable, the height of the straddle hanger and Cable amount of shoe protrusion by interchanging the Brake Brake Cable the brake pad-to-caliper arm position all have an effect on braking...
Page 19 Assembly Assembly Check your Brakes While holding the shoe against the Adjust the balance with the spring Press each brake lever to make sure that there is no binding and that the brake pads press hard enough on the rims to stop the bike. rim, tighten the shoe fixing nut.
Page 20 Assembly Assembly Disk Brakes Centering Bolt Fork Leg Brake Cable If fitted with a front disc brake, the components should already be Disc Mounting Housing attached. However, please check all connections before attempting to ride Bolts Barrel Adjuster the bicycle. Secure tightly the 6 bolts that hold the disc to the front wheel Brake Cable Lock Nut hub and the 2 bolts that hold the brake mechanism to the fork.
Page 21 Assembly Assembly DERAILLEUR Front Derailleur Low Adjusting Screw Freewheel Outer side of Top Gear Shift both shifters to the smallest number indicated and place the chain Although the front and rear derailleurs are initially adjusted at the factory, High Adjusting on the corresponding cog and chainwheel.
Page 22 Assembly Assembly Dual Suspension Rear Pivots Dual suspension bikes are equipped with a front fork as well as a The pivots assembly is a simple mechanism that allows the rear triangle to move up and down in combination with a rear suspension. Size, shape, rear suspension generally located below the seat.
Page 23 Assembly Assembly Accessories Final Check Saddle Bag If your bike is supplied with a water bottle and cage, attach the cage to the After all adjustments have been made, shift through every gear several times at bicycle using the Allen bolts provided. varying speeds.
Page 24 Assembly Assembly SINGLE SPEED & BMX Foreword: Assembling a bicycle is an important responsibility. Proper Seat assembly not only gives the rider more enjoyment of the bicycle; it also Loosen nut on the seat clamp and add 3 or 4 drops of oil onto the threads Includes 16”...
Page 25 Assembly Assembly Front Wheel Retaining Washer 1. Make sure the brakes are loose enough to allow the wheel to pass Axle Nut through the brake pads easily. Axle 2. Place wheel into fork drop outs 3. Install retaining washers with raised lip pointed towards the fork, and insert into the small hole of the fork blade.
Page 26 Assembly Assembly Side Pull Brake Side Pull Cable 3. Temporarily tighten the cable so Loosen the cable anchor nut and thread the brake cable through it. 5. Secure one of the shoes at a time. Brakes Adjusting that the link wire is at the position in The adjustment of the shoe clearance is Barrel Tighten the nut by hand until it holds the cable in place.
Page 27 Assembly Assembly V - Brake While holding the shoe against the rim, adjust the While holding the shoe against the Adjust the balance with the spring amount of shoe protrusion by interchanging the rim, tighten the shoe fixing nut. tension adjustment screws. position of the B washers (i.e.
Page 28 Assembly Assembly Cantilever Brakes – Straddle Cable Check your Brakes Straddle The length of the straddle cable, the height of the straddle hanger and Press each brake lever to make sure that there is no binding and that brake pads press hard enough on the rims to stop the bike. The Cable Brake Brake Cable...
Page 29 Assembly Assembly cable splitter all the way in. Rotors Failure to adjust correctly may result in loss of 2. Screw the adjusting barrels in the upper plate in (or out) to set Some freestyle BMX bicycles come equipped with a detangler braking power and personal injury.
Page 30 Assembly Final Check Pads Install any additional parts that are supplied with your bike. NOTE: Your bicycle may be equipped with different style components than the ones illustrated. Reflectors: Attach the white reflector to the front bracket and the red reflector to the rear bracket using a 8mm wrench or a Philips head screwdriver.
Page 31: Servicing
Servicing Servicing ROUTINE MAINTENANCE Schedule 2 - Service Checklist Correct routine maintenance of your new bike will ensure: Smooth running – Longer lasting components – Safer riding – Lower running costs Frequency Task Page Reference Before every ride Check tire pressure Every time you ride your bicycle, its condition changes.
Page 32 Servicing Tools Required 1. Open ended wrench or ring wrenches: 8mm, 9mm, 10mm, 12mm, 13mm, 14mm, 15mm 2. Open end or pedal wrench 15mm 3. Allen key wrenches: 4mm, 5mm, 6mm, 8mm 4. Adjustable wrench 5. Standard flat head screwdriver 6.
Page 33: Detailed Maintenance
Detailed Maintenance Detailed Maintenance WHEELS AND TIRES Tire Inspection Tire must be maintained properly to ensure road holding and stability. Check the following areas: Wheel Inspection Inflation: Ensure tires are inflated to the pressure indicated on the tire sidewalls. It is better to use a tire gauge and a hand It is most important that wheels are kept in top condition.
Page 34 Detailed Maintenance Detailed Maintenance are no protruding spokes, rust or other potential causes. Replace the Hub Bearing Adjustment Ball Bearings rim tape, which covers the spoke ends, if damaged. When checked, the hub bearings of either wheel will require adjustment if Bearing Lock 8.
Page 35 Detailed Maintenance Detailed Maintenance When refitting the stem, make sure the handlebars are correctly aligned and HANDLEBARS AND STEM tightened using the appropriate hex wrench or Allen key. Grip Handlebar Stem The handlebar stem fits into the steering column and is held firm by the action Do not over-tighten.
Page 36 Detailed Maintenance Detailed Maintenance Cables and Cable Housing Cables and housing are one of the most overlooked parts on the bicycle. The first indication that your cables and housing need to be replaced is an increased amount of pressure needed to operate Grip 7/8 Plastic Washer the brakes or shifters.
Page 37 Detailed Maintenance Detailed Maintenance HEADSET SUSPENSION FORK Standard Headset Some fork models differ from the one illustrated. Those models are not Inspection adjustable and require no maintenance other than keeping it free from dirt and The headset bearing adjustment should be checked every month. This grime.
Page 38 Detailed Maintenance Detailed Maintenance SADDLE AND SEAT POST Adjustment As mentioned in Part 2, the seat can be adjusted in height, angle and distance from the handlebar to suit the individual rider. Inspection Saddle angle is a matter of personal preference but the most comfortable position will usually be found when the top of the seat is The seat fixing bolt and the seat post binder bolt should be checked for almost parallel to the ground, or slightly raised at the front.
Page 39 Detailed Maintenance Detailed Maintenance Some brakes have a quick release mechanism to allow easier wheel removal. Whenever you adjust he brakes make sure that quick Brakes release mechanism is in the close position. The correct adjustment and operation of your bicycle’s brakes is extremely important for safe operation. Brakes should be checked for effective operation before every ride.
Page 40 Detailed Maintenance Detailed Maintenance Some brakes have a special mechanism that enables you to set the On some newer type cantilever brakes, the main brake cable continues Tread Tread Worn Off clearance on either side of the rim using a screwdriver. Brake pads through the central cable carrier to an anchor bolt on one of the brake arms.
Page 41 Detailed Maintenance Detailed Maintenance DRIVETRAIN Lubrication and Adjustment The drivetrain of a bicycle refers to all parts that transmit power to the Many pedals cannot be disassembled to allow access to the internal rear wheel including the pedals, chain, chainwheel, crank set, and bearings and axle.
Page 42 Detailed Maintenance Detailed Maintenance CRANK SET Lubrication and Adjustment – One Piece Cranks To adjust the free play in a on piece type bottom bracket, loosen the locknut on the left side by turning in clockwise and tighten the The crank set refers to the bottom bracket axle and bearing, the crank arms, and chainrings.
Page 43 Detailed Maintenance Detailed Maintenance Lubrication and Adjustment – Cotterless Cranks Screw in the removal tool. Adjustment After Use: To adjust the free play in a three piece type bottom bracket, loosen the Bottom Bracket 1. Remove dust cap. lockring on the left side by turning in counter-clockwise, then turn the 2.
Page 44 Detailed Maintenance Detailed Maintenance Derailleur geared bicycles use narrower chains and require a special tool to Chain fit and remove chain links, or to change the length. To remove, fit the rivet Rear Sprocket Front Chainwheel tool so that the punch pin is centered over any one of the chain rivets. Push Inspection the rivet almost all the way out, then back out the punch and remove the The chain must be kept clean, rust fee and frequently lubricated in...
Page 45: Part 2 Before You Ride
Detailed Maintenance Detailed Maintenance Lubrication DERAILLEUR SYSTEMS Brake Arm Clip Remove any accumulated dirt from the freewheel with a brush and a The derailleur system includes the front and rear derailleurs, the shift levers, and the derailleur control cables, all of which must function degreaser.
Page 46 Detailed Maintenance Detailed Maintenance Lubrication NOTE: It may take several adjustments to achieve the desired positioning. Outer side of Top Gear Low Adjusting Screw Freewheel Please refer to the troubleshooting section for more assistance. All the pivoting points of the front and rear derailleurs should be lubricated Pulley Adjustment Adjustment –...
Page 47: Part 3 Assembly
Detailed Maintenance Detailed Maintenance QUICK RELEASE LEVERS Peg Setting It is important to check the quick release levers before every ride to ensure all connections are made properly and securely. Periodically, Install peg on axle and using a screw driver to tighten peg securely. disassemble the mechanism from the bicycle and inspect for any wear or damage and replace if necessary.
Page 48 Detailed Maintenance Detailed Maintenance Problem Possible Cause Remedy Problem Possible Cause Remedy Gear shifts not working properly Derailleur cables sticking/stretched/ Lubricate/tighten/replace cables Freewheel does not rotate Freewheel internal pawl pins are Lubricate. If problem persists, replace damaged jammed freehweel Front or rear derailleur not adjusted Adjust derailleurs Brakes not working effectively Brake blocks worn down...
Page 49 Detailed Maintenance You can also register your bicycle with Problem Possible Cause Remedy Steering not accurate Wheels not aligned in frame Align wheels correctly www.infinitycycleworks.com Headset loose or binding Adjust/tighten headset Front forks or frame bent Take bike to a bike shop for possible frame realignment Purchase Record Card Frequent punctures...
Page 50: Part
Infinity Cycleworks LIMITED WARRANTY warrants its bicycles to the original purchaser to be free from defects in Limitation, exclusions, and other rights material and in workmanship for a period from the date of purchase of: A) This warranty does not cover tires, tubes, or any failure due to accident, abuse, misuse, or neglect, or as a result of normal wear and tear.

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