Remcor TJ150R-BC Operator's Manual

Ice/beverage dispenser

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ICE/BEVERAGE DISPENSER
MODEL TJ150R-BC
Operator' s Manual
Part No. 91589
February, 1997
Revision D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
â REMCOR INC: 1994--95
PRINTED IN U.S.A

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Summary of Contents for Remcor TJ150R-BC

  • Page 1 ICE/BEVERAGE DISPENSER MODEL TJ150R-BC Operator’ s Manual Part No. 91589 February, 1997 Revision D THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment â REMCOR INC: 1994--95 PRINTED IN U.S.A...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page SAFETY PRECAUTIONS ........... GENERAL DESCRIPTION .
  • Page 3: Safety Precautions

    GENERAL DESCRIPTION The Remcor TJ150R-BC series of ice dispensers manufactured for Coca-Cola solve your ice and beverage service needs in the sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up to 1-1/4? in size), cubelets and hard- chipped or cracked ice;...
  • Page 4: Installation Instructions

    INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. LEG OPTION Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. Before installing, remove the four (4) plastic thread plugs; push center in and remove plug.The installer must pro- vide flexibility in the product and utility lines to permit shifting the position of the dispenser sufficiently to clean the area beneath it.
  • Page 5: Maintenance

    MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY or as required Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY or as required Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
  • Page 6: Cold Plate

    4. Replace the agitator. 5. Sanitize the inside of the hopper and agitator with a solution of 1/2 ounce of household bleach in 1 gallon of water. (200 PPM) 6. Remove ice chute cover as follows: Flex sides outward to disengage lower pins. Lift ice chute cover to disengage upper pins.
  • Page 7 Connect the cleaning tank to the syrup line to be sanitized and to the CO system. Energize the beverage faucet until the liquid dispensed is free of any syrup. Disconnect the cleaning tank and hookup the sanitizing tank to the syrup line and CO system.
  • Page 8: Operating Instructions

    OPERATING INSTRUCTIONS Ice Dispensing: Depressing the operating lever activates a micro switch behind the front panel which energizes the agitator motor and gate solenoid. This causes the agitator to rotate and the gate slide to lift, allowing ice to push out the gate opening.
  • Page 9: Troubleshooting Guide

    TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect.
  • Page 10: Adjustment

    GATE RESTRICTOR PLATE KIT # 01926 CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor. INSTALL PLATE ON STUDS AS SHOWN FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENT This dispenser is provided with a gate restrictor plate, installed in its highest position. This plate adjusts the rate of ice flow from the dispenser.
  • Page 11: Figure 3. Mounting Template Tj150R -- Bc

    1 1/8 2 9/16 2 5/16 4 1/2 OPENING REQUIRED FOR BEVERAGE TUBING 2 1/8 DIA. (POWER CORD AND DRAIN) 18 1/2 1/2 DIA. 27 3/4 1 1/8 FIGURE 3. MOUNTING TEMPLATE TJ150R -- BC 91589...
  • Page 12: Figure 4. Specification Drawing

    27 5/8 15 3/8 34 1/2 11 3/8 8 5/16 17 5/8 FIGURE 4. SPECIFICATION DRAWING 91589...
  • Page 13: Figure 5. Wiring Diagram Tj150R -- Bc Dispenser

    LIGHTED DISPLAY OPTION BALLAST GROUND LIGHT T’ STAT LIGHT STARTER ICE LEVEL SIGNAL MOTOR OPTION HEATER GATE SOLENOID COLD PLATE MOTOR OPTION 1 1/4 AMP TIME DELAY FUSE AGITATION TIMER 24 V. TRANSFORMER SWITCH OPTION BEVERAGE FAUCET (TYPICAL) AGITATOR TERMINAL MOTOR BOARD BEVERAGE SYSTEM...
  • Page 14: Figure 6. Beverage System Schematic

    91589...
  • Page 15: Figure 7. Exploded View -- Lower Section And Parts List

    FIGURE 7. EXPLODED VIEW -- LOWER SECTION AND PARTS LIST Item Part No. Name 21515 Depressor Lever 02070 Switch Kit 31007 Switch Boot 51430 Sink (“ B”Models) Black 51598 Sink (“ B”Models) Grey 52109 Sink (“ BC”Models) Black 52110 Sink (“ BC”Models) Grey 70570 Sink Grill 70439...
  • Page 16: Figure 8. Exploded View -- Upper Section And Parts List

    FIGURE 8. EXPLODED VIEW -- UPPER SECTION AND PARTS LIST Item Part No. Name 21491 Gate Slide 23062 Foam Shield 24069 Agitator 31091 Transformer, 50VA (before 7--17--92) 32682 75VA (after 7--17--92) 31889 Agitator Motor 50454 Motor Shaft Seal 50804 Motor Gasket 51432 Lid (“...
  • Page 17: Figure 9. Solenoid Assembly -- Exploded View & Parts List

    FIGURE 9. SOLENOID ASSEMBLY -- EXPLODED VIEW & PARTS LIST Index Part No. Quantity Description 21493 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8--32 x 3/8 Phil Tr HD Screw 70121 No. 8 Lockwasher 50752 Isolator 50789 Bumper Assembly 70423 Cotter Pin 10080...
  • Page 18: Warranty

    REMCOR warrants that all equipment and parts are free from defects in material and workmanship under nor- mal use and service. For a copy of the warranty applicable to your REMCOR product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
  • Page 19 CORPORATE HEADQUARTERS: Remcor Incorporated 500 Regency Drive Glendale Heights, IL 60139 708. 980.6900...

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