Remcor DB90S-BC (4V) Operator's Manual

Ice/beverage dispenser

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Operator' s Manual
Part No. 91772
Revised: August, 1995
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
REMCOR INC 1994
ICE/BEVERAGE DISPENSER
MODELS: DB90S-BC (4V)
Commercial Refrigeration Service, Inc.
WWW.CorneliusParts.COM
DB90S-BC (5V)
Distributed By:
WWW.IceCubes.NET
(866) 423-6253
(623) 869-8881
PRINTED IN U.S.A

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Summary of Contents for Remcor DB90S-BC (4V)

  • Page 1 Commercial Refrigeration Service, Inc. WWW.CorneliusParts.COM WWW.IceCubes.NET (866) 423-6253 (623) 869-8881 Part No. 91772 Revised: August, 1995 THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment REMCOR INC 1994 PRINTED IN U.S.A...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page SAFETY PRECAUTIONS ........... GENERAL DESCRIPTION .
  • Page 3 TABLE OF CONTENTS (cont’ d) Page LIST OF FIGURES FIGURE 1. ICE DIVERTER ..........FIGURE 2.
  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS Always disconnect power to the dispenser before servicing or cleaning. Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when the dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice.
  • Page 5: General Description

    GENERAL DESCRIPTION The Remcor “ DB”series of ice dispensers will solve ice and beverage service needs in the sanitary, space sav- ing, economical way. Designed to be manually filled with ice from any remote ice making source, these dispens- ers will dispense cubes (up 1-1/4”in size), cubelets, hard-chipped or cracked ice and Scotsman MH750 pellet ice;...
  • Page 6: Installation Instructions

    INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. COUNTER MOUNTING The ice dispenser must be sealed to the counter. The template drawing indicates openings which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the template drawings.
  • Page 7: Kit 03324 Installation Instructions

    KIT 03324 INSTALLATION INSTRUCTIONS NOTE: For dispensing Scotsman NM 650 “nugget” style and MH 750 “pellet” style ice and Wilshire MCC500 and MCC700 compressed ice cubes. 1. Disconnect power to dispenser. 2. Remove upper front panel from dispenser. 3. Remove ice chute and discard Gate Restrictor. 4.
  • Page 8: Gate Restrictor Plate

    GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor INSTALL PLATE STUDS AS SHOWN FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENT This dispenser is provided with a gate restrictor plate, installed in its highest position. This plate adjusts the rate of ice flow from the dispenser.
  • Page 9: Figure 3. Mounting Template Db90S--B Standard

    1 1/32-IN. 11 1/4-IN. 2 19/64-IN. 1 7/64-IN. 4 1/2-IN. REAR OPENING FOR BEVERAGE AND UTILITIES 24 5/16-IN. 29 3/4-IN. OUTLINE OF UNIT 3/8 DIA. 13 3/4-IN. 1 3/64-IN. 15 27/32-IN. NOTE: 1) Shaded areas indicate openings in cabinet bottom needed for utilities and beverage tubing.
  • Page 10: Figure 4. Mounting Template Db90S-B & --Bz

    OUTLINE OF UNIT 15 1/16-IN. 21 1/16-IN. REAR OPENING FOR BEVERAGE AND UTILITIES 4 1/2-IN. 4-IN. 8-IN. 16-IN. NOTE: 1) Shaded areas indicate openings in cabinet bottom needed for utilities and beverage tubing. FIGURE 4. MOUNTING TEMPLATE DB90S-B & - -BZ 91772...
  • Page 11: Figure 5. Mounting Template Db90S--Bc

    10-IN. 2 57/64-IN. 2 1/2-IN. REAR OPENING FOR BEVERAGE AND UTILITIES OUTLINE OF UNIT 24 5/16-IN. 29 3/4-IN. 3/8 DIA. 1 3/64-IN. 13 1/2-IN. 15 27/32-IN. NOTE: 1) Shaded areas indicate openings in cabinet bottom needed for utilities and beverage tubing. FIGURE 5.
  • Page 12: Figure 6. Mounting Template Db90-Bcz

    3/8” (4 PLCS.) FIGURE 6. MOUNTING TEMPLATE DB90-BCZ 91772...
  • Page 13: Figure 7. Beverage System Schematic " --B"And " --Bz"Units

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  • Page 14: Figure 8. Beverage System Schematic --Bc Model ( 4 Valve)

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  • Page 15: Figure 9. Beverage System Schematic --Bc Model ( 5 Valve)

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  • Page 16: Maintenance

    MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY or as required Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY or as required Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
  • Page 17: Cleaning Instructions

    CLEANING INSTRUCTIONS WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material.
  • Page 18 Connect the cleaning tank to the syrup line to be sanitized and to the CO system. Energize the beverage faucet until the liquid dispensed is free of any syrup. Disconnect the cleaning tank and hook-up the sanitizing tank to the syrup line and CO system.
  • Page 19: Troubleshooting Guide

    TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the de- fect.
  • Page 20: Figure 10. Wiring Diagram Db 90 Dispenser

    WHEN REPLACING SOLENOID, ADJUST TO 7/8-INCH AS SHOWN BEFORE TIGHT- ENING MOUNTING SCREWS. FIGURE 10. WIRING DIAGRAM DB 90 DISPENSER 91772...
  • Page 21: Figure 11. Solenoid Assembly - Exploded View & Parts List

    FIGURE 11. SOLENOID ASSEMBLY - EXPLODED VIEW & PARTS LIST Index Part No. Quantity Description 21493 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8- -32 x 3/8 Phil Tr HD Screw 70121 No. 8 Lockwasher 50752 Isolator 50789 Bumper Assembly 70423 Cotter Pin 10080...
  • Page 22: Figure 12. Exploded View & Part List Db90-B

    FIGURE 12. EXPLODED VIEW & PART LIST DB90-B Item Part No. Name 25734 Gate Slide 52072 Agitator Disk 32763 Ice Dispenser Switch 91511 Switch Label 31091 Transformer (-B models) 32745 Agitator Motor 50454 Motor Shaft Seal 52054 50751 Ice chute 51891 Gate Gasket 30997...
  • Page 23: Figure 13. Exploded View & Part List Db90-Bz (No Sink)

    FIGURE 13. EXPLODED VIEW & PART LIST DB90-BZ (NO SINK) Item Part No. Name 27534 Gate slide 52072 Agitator Disk 32763 Ice dispenser switch 91511 Switch Label 31091 Transformer (-B Models) 32745 Agitator Motor 50454 Motor Shaft Seal 52054 53015 Ice Chute back section 53016 Ice Chute Cover...
  • Page 24: Figure 14. Exploded View & Parts List Db90-Bc Merchandiser Section

    FIGURE 14. EXPLODED VIEW & PARTS LIST DB90-BC MERCHANDISER SECTION Item Part No. Name 52068 Merchandiser Panel, Plexiglass 27685 Bracket, Upper Merchandiser 28326 Merchandiser 32763 Ice Dispenser Switch 91511 Switch Label 32322 Cord, Lighted Merchandiser 27684 Bracket, Lower Merchandiser 91772...
  • Page 25: Figure 15. Exploded View & Part List Db90-Bc Cabinet

    Distributed By: Commercial Refrigeration Service, Inc. WWW.CorneliusParts.COM WWW.IceCubes.NET (866) 423-6253 (623) 869-8881 FIGURE 15. EXPLODED VIEW & PART LIST DB90-BC CABINET Item Part No. Name 52054 Ice Storage Bin Ltd 70180 10-32 Thumbscrew 52072 Agitator Disk 27597 Agitator 52048 Ice Storage Bin 28410 Cabinet Wrapper 27534...
  • Page 26: Figure 16. Exploded View & Parts List Db90-Bc Cold Plate Section

    Distributed By: Commercial Refrigeration Service, Inc. WWW.CorneliusParts.COM WWW.IceCubes.NET (866) 423-6253 (623) 869-8881 FIGURE 16. EXPLODED VIEW & PARTS LIST DB90-BC COLD PLATE SECTION Item Part No. Name 70426 Sink Grill 52789 Sink, Foamed 52099 Drain Assembly, Sink 27621 Sink Extension 51801 Gasket, Cold Plate Drain Tube 51775...
  • Page 27: Figure 17. Exploded View & Parts List Db90-Bc Electric Box Assembly

    FIGURE 17. EXPLODED VIEW & PARTS LIST DB90-BC ELECTRIC BOX ASSEMBLY Item Part No. Name 31621 Ballast 31620 Starter 30997 Capacitor 31363 Transformer Assembly 91772...
  • Page 28: Warranty

    REMCOR warrants that all equipment and parts are free from defects in material and workmanship under nor- mal use and service. For a copy of the warranty applicable to your REMCOR product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
  • Page 29 Distributed By: Commercial Refrigeration Service, Inc. WWW.CorneliusParts.COM WWW.IceCubes.NET (866) 423-6253 (623) 869-8881 CORPORATE HEADQUARTERS: Remcor Incorporated 500 Regency Drive Glendale Heights, IL 60139 708. 980.6900...

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Db90s-bc (5v)Db90s-bc

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