Remcor DB150 Operator's Manual

Ice/beverage dispenser

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Operator' s Manual
Part No. 91328
May 1997
Revision D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
â REMCOR INC:
ICE/BEVERAGE
DISPENSER
MODELS: DB150,
DB150-B, DB150-BC
DB150-Z
PRINTED IN U.S.A

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Summary of Contents for Remcor DB150

  • Page 1 ICE/BEVERAGE DISPENSER MODELS: DB150, DB150-B, DB150-BC DB150-Z Operator’ s Manual Part No. 91328 May 1997 Revision D THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment â REMCOR INC: PRINTED IN U.S.A...
  • Page 2: Table Of Contents

    ... DB150 PARTS LIST ............
  • Page 3 ........FIGURE 4. MOUNTING TEMPLATE DB150 “ BC” “ BCZ”UNITS .
  • Page 4: Safety Precautions

    “ BC”units include faucets and cold plates and are designed to be supplied directly from syrup tanks and carbo- nator, with no additional cooling required. IMPORTANT: For dispensing Scotsman “pellet” style ice (Model MH750 Ice makers), REMCORâ part number 27065 Ice Diverter must be installed on the dispenser. (See INSTALLATION INSTRUCTIONS Figure 2).
  • Page 5: Cabinet Options

    Table 1. Specifications Model: DB150 Ice Storage: 150 lbs. Maximum Number of Faucets Available: Not Available Built-in Cold Plate: Electrical: 120/1/60 Dimensions: 22? W x 29-3/4? D x 34-3/16? H Model: DB150*-B Ice Storage: 150 lbs. Maximum Number of Faucets Available:...
  • Page 6: Installation Instructions

    Figure 5 for locating the required clearance holes in the counter for these utility lines. 3. Connect the drain tube to an open drain. For DB150 models, the drain line size must be 3/4? IPS (or equal) and must continuously pitch downward away from the unit and contain no “ traps”or improper drainage will result.
  • Page 7: Figure 2. Installation Instructions P/N 27065 Ice Diverter

    GATE MOUNTING PLATE STORAGE HOPPER ICE DIVERTER GASKET APPLY RTV TO THIS SURFACE TO SEAL TO HOPPER GATE ICE CHUTE MOUNTING PLATE FLANGE EXTENDS INTO STORAGE HOPPER THROUGH GATE OPENING 10-32 WASHER 10-32 NUT FIGURE 2. INSTALLATION INSTRUCTIONS P/N 27065 ICE DIVERTER 91328...
  • Page 8: Gate Restrictor Plate

    GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor. INSTALL PLATE ON STUDS AS SHOWN FIGURE 3. GATE RESTRICTOR PLATE ADJUSTMENT This dispenser is provided with a gate restrictor plate installed in it’ s highest position. This plate adjusts the rate of ice flow from the dispenser.
  • Page 9 FRONT OPENING FOR BEVERAGE AND UTILITIES *1 1/8-IN. *19 3/4-IN. 22-IN. NOTE: Shaded areas indicate openings in cabinet bottom needed for utilities and beverage tubing. * Leg mounting locations for ref. (5/16--18 threads) FIGURE 4. MOUNTING TEMPLATE DB150-BC AND BCZ 91328...
  • Page 10 29 3/4-IN. 5/16-DIA. OUTLINE OF UNIT *1 1/8-IN. *19 3/4-IN. 22-IN. NOTE: Shaded areas indicate openings in cabinet bottom needed for utilities and beverage tubing. * Leg mounting locations for ref. (5/16--18 threads) FIGURE 5. MOUNTING TEMPLATE DB150-B AND Z 91328...
  • Page 11 91328...
  • Page 12 91328...
  • Page 13: Maintenance

    MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY (or as required) Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY (or as required) Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
  • Page 14: Cold Plate (-Bc Models)

    4. Replace the agitator. 5. Sanitize the inside of the hopper and agitator with a solution of 1/2 ounce of household bleach in 1 gallon of water. (200 PPM) 6. Replace the agitator disk. Sanitize as described in Step 5. Be sure the center screw is replaced and the screw is tight.
  • Page 15 3. Hook-up the sanitized product line fitting (step 2) to the cleaning tank. Hook-up a gas disconnect fitting to the tank and pressurize with 60 to 80 psig CO . Energize the beverage faucet continuously for 1 minute to remove all air bubbles. Continue to operate the faucet until liquid dispensed is free of any syrup. Cycle the faucet for 15 seconds on, off and then immediately on again.
  • Page 16: Beverage System (-B, -Bc Models)

    TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect.
  • Page 17: Figure 8. Wiring Diagram Db150-B Dispenser

    OR RED OPTION DISPENSE DISPENSE SWITCH SWITCH TERMINAL BOARD SERVICE INFORMATION ELECTRIC SHOCK HAZARD. DISCONNECT DANGER! POWER BEFORE SERVICING UNIT. SOLENOID ADJUSTMENT WHEN REPLACING SOLENOID, ADJUST TO 7/8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS. FIGURE 8. WIRING DIAGRAM DB150-B DISPENSER 91328...
  • Page 18: Figure 9. Wiring Diagram Db150-Bc Dispenser

    OPTION DISPENSE SWITCH CAPACITOR TERMINAL DISPENSE BOARD SWITCH SERVICE INFORMATION ELECTRIC SHOCK HAZARD. DISCONNECT DANGER! POWER BEFORE SERVICING UNIT. SOLENOID ADJUSTMENT WHEN REPLACING SOLENOID, ADJUST TO 7/8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS. FIGURE 9. WIRING DIAGRAM DB150-BC DISPENSER 91328...
  • Page 19: Db150 Parts List

    DB150 PARTS LIST Item No. Part No. Name 214910 Gate Slide 23062 Foam Shield 215150 Depressor, Lever (Cup Activated) 26591 Agitator 51916 Agitator Disk 30895 Dispense Switch (for items 3 & 28) 31007 Switch Boot (for item 5) 31091 Transformer (-B, -BC Models)
  • Page 20: Figure 10. Dispensing Levers And Switches

    CUP ACTIVATED PUSH LEVER FIGURE 10. DISPENSING LEVERS AND SWITCHES 91328...
  • Page 21: Figure 11. Gate Solenoid Assembly

    FIGURE 11. GATE SOLENOID ASSEMBLY Index Part No. Qty. Name 21493 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8--32 x 3/8 Phil Tr HD Screw 70121 No. 8 Lockwasher 50752 Isolator 50789 Bumper Assembly 70423 Cotter Pin 10080 Gate Lift Rod 10081 Gate Lift Rod Bushing 50754...
  • Page 22: Warranty

    REMCOR warrants that all equipment and parts are free from defects in material and workmanship under nor- mal use and service. For a copy of the warranty applicable to your REMCOR product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
  • Page 23 CORPORATE HEADQUARTERS: Remcor Incorporated 500 Regency Drive Glendale Heights, IL 60139 708. 980.6900...

This manual is also suitable for:

Db150-bDb150-zDb150-bc

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