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Remcor DB200 Operator's Manual

Ice/beverage dispenser
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ICE/BEVERAGE DISPENSER
MODELS DB200/220/275S
DB200/220/275S-B
Operator' s Manual
DB200/220/275S-BC
DB200/220/275S-KBC
Part No. 91679
May 1997
Revision E
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
â REMCOR INC: 1993--97
PRINTED IN U.S.A

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  • Page 1 MODELS DB200/220/275S DB200/220/275S-B Operator’ s Manual DB200/220/275S-BC DB200/220/275S-KBC Part No. 91679 May 1997 Revision E THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment â REMCOR INC: 1993--97 PRINTED IN U.S.A...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page SAFETY PRECAUTIONS ........... GENERAL DESCRIPTION .

  • Page 3: Safety Precautions

    GENERAL DESCRIPTION The Remcor “ DB”series of ice dispensers solve your ice and beverage service needs in a sanitary, space sav- ing, economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up 1-1/4”in size), cubelets and hard-chipped or cracked ice.

  • Page 4: Ice Maker

    REMCOR “ K”Model Ice/Beverage dispensers are designed to be used with one of several type top mount ice- makers. This must be obtained from the appropriate manufacturer. Check with your REMCOR Sales Coordinator for a list of icemaker kits available. This kit will contain parts and instructions necessary to connect the icemaker to the ice dispenser.

  • Page 5: Figure 1. Gate Restrictor Plate

    GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor. FIGURE 1. GATE RESTRICTOR PLATE ADJUSTMENT This dispenser is provided with a gate restrictor plate (Figure1), installed in its highest position. This plate ad- justs the rate of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be removed entirely for maximum ice flow.

  • Page 6: Figure 2. Mounting Template

    27 3/4-IN. 1 1/8-IN. 3/8 DIA. HOLE (4) PLCS 1 1/8-IN. 20 3/4-IN. 30-IN. 14-IN. 6 1/2-IN. 17-IN. 8 5/8-IN. 30-IN. NOTE: SHADED AREA INDICATE OPENINGS IN CABINET BOTTOM NEEDED FOR UTILITIES AND BEVERAGE TUBING FIGURE 2. MOUNTING TEMPLATE 91679...

  • Page 7: Figure 3. Mounting Template

    27- 3/4-IN. 1 -1/8-IN. 1- 1/8-IN. 3/8 DIA. HOLE (4) PLCS BACK 7- 15/16IN. 4-1/2 IN. 23-IN. 20 -3/4-IN. 30-IN. 7-IN. REMOVABLE SINK FRONT 8-IN. 14-IN. 30-IN. NOTE: SHADED AREA INDICATE OPENINGS IN CABINET BOTTOM NEEDED FOR UTILITIES AND BEVERAGE TUBING FIGURE 3.

  • Page 8: Figure 4. Beverage System Schematic -B Model

    91679...

  • Page 9: Figure 5. Beverage System Schematic -Bc Model

    91679...

  • Page 10: Figure 6. Plumbing Schematic 6 Faucets

    NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCONNECT SINK DRAIN CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE TO RECONNECT. 2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE, BEFORE PANELS ARE INSTALLED.

  • Page 11: Figure 7. Plumbing Schematic 8 Faucets

    NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCONNECT SINK DRAIN CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE TO RECONNECT. 2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE, BEFORE PANELS ARE INSTALLED.

  • Page 12: Figure 8. Plumbing Schematic 10 Faucets

    NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCONNECT SINK DRAIN CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE TO RECONNECT. 2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE, BEFORE PANELS ARE INSTALLED.

  • Page 13: Maintenance

    MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY or as required Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY or as required Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
  • Page 14 2. Lift off the agitator assembly. Wash and rinse them thoroughly. 3. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to remove all traces of detergent. 4. Replace the agitator. 5.
  • Page 15 Wearing sanitary gloves, next submerge the quick disconnect fitting in the sanitizing container for 15 minutes. Remove and air dry. 3. Hook-up the sanitized product line fitting (step 2) to the cleaning tank. Hook-up a gas disconnect fitting to the tank and pressurize with 60 to 80 psig CO .

  • Page 16: Troubleshooting Guide

    TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the de- fect.

  • Page 17: Figure 9. Wiring Diagram Ice Only And " B"Models

    7/8” WHEN REPLACING SOLENOID, ADJUST TO 7/8” AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS. FIGURE 9. WIRING DIAGRAM ICE ONLY AND “B” MODELS 91679...

  • Page 18: Figure 10. Wiring Diagram " C"And " K"Models

    WHEN REPLACING SOLENOID, ADJUST TO 7/8” AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS. FIGURE 10. WIRING DIAGRAM “C” AND “K” MODELS 91679...

  • Page 19: Figure 11. Solenoid Assembly And Parts List

    FIGURE 11. SOLENOID ASSEMBLY Index Part No. Quantity Description 21493 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8--32 x 3/8 Phil Tr HD Screw 70121 No. 8 Lockwasher 50752 Isolator 50789 Bumper Assembly (Gate Stop) 70423 Cotter Pin 10080 Gate Lift Rod 10081 Gate Lift Rod Bushing...

  • Page 20: Figure 12. Exploded Assembly (Upper And Parts List)

    52171 DB275 28235 Assembly, Retainer 28313 Hold Down, Graphics 32682 Transformer Ass’ y (See Note) 91888 Decal,, Side Coke DB200 91697 DB275 91889 Decal, Rear Coke DB200 91691 Graphics, Coca-Cola DB200 91683 DB275 NOTE: For units manufactured before October 15, 1993 order part number 33087 transformer kit. This includes a 32682 transformer and two (2) 33084 harnesses.

  • Page 21: Figure 13. Exploded View (Lower And Parts List)

    FIGURE 13. EXPLODED VIEW - LOWER SECTION AND PARTS LIST Item Part No. Name 21515 Depressor Lever - Cup Activated 22644 Depressor Retainer (for 21515) 27126 Depressor Push Lever 27107 Depressor Retainer (for 27126) 02070 Depressor Switch Kit 31007 Switch Boot 70847 Switch Spacer 52216...

  • Page 22: Figure 14. Motor Assembly Detail And Parts List

    FIGURE 14. MOTOR ASSEMBLY DETAIL AND PARTS LIST Item Part No. Name 32939 Agitator Motor 51101 Motor Shaft Seal 30794 Agitator Motor Heater 33160 Capacitor 70963 Clamp 33162 Relay 70032 1/4-20 x 1/2 Zinc Plated HH Screw 28377 Bracket, Back, Motor Plate 28378 Bracket, Motor Plate 70250...

  • Page 23: Warranty

    REMCOR warrants that all equipment and parts are free from defects in material and workmanship under nor- mal use and service. For a copy of the warranty applicable to your REMCOR product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
  • Page 24 CORPORATE HEADQUARTERS: Remcor Incorporated 500 Regency Drive Glendale Heights, IL 60139 708. 980.6900...

This manual is also suitable for:

Db220Db275sDb275s-bDb275s-bcDb275s-kbc

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