Service Manual EMD series Indoor Units Outdoor Units EMD 27 OU6-27 EMD 35 OU8-33 EMD 40 OU10-38 EMD 45 OU10-44 EMD 50 OU10-50 EMD 60 OU12-60 REFRIGERANT HEAT PUMP R407C COOLING ONLY JULY 2005 CONTENT DUCTED...
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LIST OF EFFECTIVE PAGES LIST OF EFFECTIVE PAGES Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page (when none indicates no changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters.
TABLE OF CONTENTS Table of Contents FEATURES ......................1-1 PRODUCT DATA SHEET ..................2-1 RATING CONDITIONS ..................3-1 OUTLINE DIMENSIONS ..................4-1 WIRING DIAGRAMS .....................5-1 REFRIGERATION DIAGRAMS ................6-1 CONTROL SYSTEM .....................7-1 TROUBLESHOOTING ..................8-1 EXPLODED VIEWS AND SPARE PARTS LISTS ..........9-1 Revision Y05-01 Service Manual - EMD Series DUCTED...
FEATURES FEATURES MODES OF OPERATION , FUNCTIONS AND FEATURES The air conditioner is based on a microcomputer control system with remote wall mounted LCD display and control unit, programmed for the following modes and functions Cools, dehumidifies and filters the room air. Maintains desired site temperature. COOL Heats and filters the air.
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FEATURES VERTICAL Not Applicable in Ducted unit. AIR SWING Not Applicable in Ducted unit. DIRECTION POSITIONING Measures and displays room temperature. ROOM TEMP. Filter indicator on the indoor unit display is turned on when the filter requires FILTER cleaning. After cleaning and reinstalling the filter, the system should be reset. INDICATION A soft buzzer will sound from the indoor unit display to indicate that a BUZZER...
PRODUCT DATA SHEET PRODUCT DATA SHEET R22/R407C Model (Indoor & Outdoor) EMD 27 & OU6-27 RC R22 Installation method Ducted Characteristics Units Cooling Heating Btu/Hr 26600 27300 Capacity Power input 2.79 3.28 Power supply V/Hz/Ph 230V/50Hz/1PH Rated current 11.6 10.0...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 27 & OU6-27 ST R22 Installation method Ducted Characteristics Units Cooling Btu/Hr 26600 Capacity Power input 2.79 Power supply V/Hz/Ph 230V/50Hz/1PH Rated current 11.6 Starting current Circuit breaker rating Fan type & quantity Centrifugal &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 35 & OU8-33 RC R22 Installation method Ducted Characteristics Units Cooling Heating Btu/Hr 32500 34800 Capacity 10.1 Power input 2.87 3.53 Power supply V/Hz/Ph 230V/50Hz/1PH Rated current 14.4 12.3 Starting current Circuit breaker rating Fan type &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 35 & OU8-33 ST R22 Installation method Ducted Characteristics Units Cooling Btu/Hr 32500 Capacity Power input 2.87 Power supply V/Hz/Ph 230V/50Hz/1PH Rated current 14.4 Starting current Circuit breaker rating Fan type & quantity Centrifugal &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 35T & OU8-33T RC R22 Installation method Ducted Characteristics Units Cooling Heating Btu/Hr 31800 34100 Capacity 10.0 Power input 2.91 3.58 Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x9.1 3x8.1 Starting current Circuit breaker rating 3x16 Fan type &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 35T & OU8-33T ST R22 Installation method Ducted Characteristics Units Cooling Btu/Hr 31800 Capacity Power input 2.91 Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x9.1 Starting current Circuit breaker rating 3x16 Fan type & quantity Centrifugal &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 40 & OU10-38 RC R22 Installation method Ducted Characteristics Units Cooling Heating Btu/Hr 37700 40200 Capacity 11.0 11.6 Power input 2.82 3.32 Power supply V/Hz/Ph 230V/50Hz/1PH Rated current 17.9 15.9 Starting current 114.0 Circuit breaker rating Fan type &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 40 & OU10-38 ST R22 Installation method Ducted Characteristics Units Cooling Btu/Hr 37700 Capacity 11.0 Power input 2.82 Power supply V/Hz/Ph 230V/50Hz/1PH Rated current 17.9 Starting current 114.0 Circuit breaker rating Fan type & quantity Centrifugal &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 40T & OU10-38T RC R22 Installation method Ducted Characteristics Units Cooling Heating Btu/Hr 35800 38900 Capacity 10.5 11.3 Power input 2.95 3.35 Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x9.8 3x9.3 Starting current Circuit breaker rating 3x16 Fan type &...
PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 40T & OU10-38T ST R22 Installation method Ducted Characteristics Units Cooling Btu/Hr 35800 Capacity 10.5 Power input 2.95 Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x9.8 Starting current Circuit breaker rating 3x16 Fan type & quantity Centrifugal &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 45T & OU10-44T RC R22 Installation method Ducted Characteristics Units Cooling Heating Btu/Hr 43400 45000 Capacity 12.7 13.0 Power input 2.64 3.24 Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x13.1 3x11.1 Starting current 61.8 Circuit breaker rating 3x16...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 45T & OU10-44T ST R22 Installation method Ducted Characteristics Units Cooling Btu/Hr 43400 Capacity 12.7 Power input 2.64 Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x13.1 Starting current 61.8 Circuit breaker rating 3x16 Fan type &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 50T & OU10-50T RC R22 Installation method Ducted Characteristics Units Cooling Heating Btu/Hr 47500 51000 Capacity 13.9 14.9 Power input 2.74 3.30 Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x14.7 3x13.2 Starting current 65.5 Circuit breaker rating 3x16...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 50T & OU10-50T ST R22 Installation method Ducted Characteristics Units Cooling Btu/Hr 47500 Capacity 13.9 Power input 2.74 Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x14.7 Starting current 65.5 Circuit breaker rating 3x16 Fan type &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 50T & OU10-50T RC R407C Installation method Ducted Characteristics Units Cooling Heating Btu/Hr 45700 51500 Capacity 13.4 15.1 Power input Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x15.0 3x15.3 Starting current Circuit breaker rating 3x16 Fan type &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 60T & OU12-60T RC R22 Installation method Ducted Characteristics Units Cooling Heating Btu/Hr 55000 56900 Capacity 16.1 16.5 Power input 2.74 3.16 Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x16.3 3x14.8 Starting current Circuit breaker rating 3x20 Fan type &...
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PRODUCT DATA SHEET Model (Indoor & Outdoor) EMD 60T & OU12-60T RC R407C Installation method Ducted Characteristics Units Cooling Heating Btu/Hr 51860 61400 Capacity 15.2 18.0 Power input 2.52 2.86 Power supply V/Hz/Ph 400V/50Hz/3N Rated current 3x16.4 3x16.8 Starting current Circuit breaker rating 3x20 Fan type &...
CONTROL SYSTEM CONTROL SYSTEM Instructions for Electronic Control Service Package INTRODUCTON The electronic control package is designated for service and is common for the following group of air-conditioners. 1. ST/RC group Cooling only / Cooling and Heating by heat pump. 2.
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CONTROL SYSTEM CONTROLS, MAIN P.C.B DUCTED SPLIT A.C POWE POWER CONTROLLE OLLER REV. 01 03/2004 SERIES: EMD PG. 8- Revision Y05-01 Service Manual - EMD Series CONTENT DUCTED...
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CONTROL SYSTEM FIG.4 ELECTRICAL ASSEMBLY – EMD FOR COMPONENTS DESCRIPTION AND CATALOG NUMBERS REFER TO SPARE PARTS LIST FOR THE RELEVANT PRODUCT NO. REV. 01 03/2004 SERIES: EMD PG. 12- 14 Service Manual - EMD Series Revision Y05-01 CONTENT DUCTED...
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CONTROL SYSTEM GANG BOARD DISPLAY BOARD Revision Y05-01 Service Manual - EMD Series CONTENT DUCTED...
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CONTROL SYSTEM CONFIGURATION OF THE APPLIANCE REMOTE CONTROL DIP SWITCH SETTING SETTING SWITCH STATUS DEFINITION SW. NO. 1 SW. NO. 2 SW. NO. 3 SW. NO.4 RC-ALL MODES OF OPERATION STD-COOL, FAN, DRY, ACTIVE HEAT-COOL, FAN, DRY, ACTIVE AUTO FAN (AF) TEMP.
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CONTROL SYSTEM Legend Abbreviations - Alternate Current - Air-Conditioner - ON or OFF status CLOCK - ON/OFF Operation Input, (dry contact) COMP - Compressor - Central Processing Unit -Compensation Temperature Value - Heating Element - High Pressure Control - Hardware - Indoor Condensation Pump - Indoor Coil Temperature (RT2) sensor IF, IFAN...
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CONTROL SYSTEM General functions for all models 2.1 COMP operation 2.1.1 For each Mode including POWER OFF & SB, a Min time delay of 3 min before COMP restarting, excluding DEICING Mode (see 7.2.1). 2.1.2 The Min operation time of COMP under different operating conditions is Min operation time of Operation Mode COMP...
CONTROL SYSTEM Thermistors operation 2.6.1 Return air Temp. is detected by RAT in normal Mode, or by RCT (R/C sensor) in I-FEEL Mode. 2.6.2 Indoor Coil Temp. is detected by ICT. 2.6.3 Outdoor Coil Temp. is detected by OCT. 2.6.4 Definition of thermistor faults: Thermistor is disconnected - The thermistor reading is below -30...
CONTROL SYSTEM Cooling Mode 3.1 Cooling Mode – General 3.1.1 Mode Definition MODE: COOL, AUTO (AT COOLING) TEMP: SELECTED DESIRED TEMPERATURE. FAN: HIGH, MED, LOW, AUTO. TIMER: I FEEL: ON OR OFF 3.1.2 Room Temperature, RT, is detected by RAT in normal operation, or RCT (R/C sensor) in I-FEEL mode.
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CONTROL SYSTEM 3.3 Sequence Diagrams 3.3.1 Maintaining room temp at desired level by comparing RT and SPT with user defined IFAN speed. (RT - SPT) [ COMP (WVL) OFAN USER FAN SPEED IFAN 7-10 Revision Y05-01 Service Manual - EMD Series CONTENT DUCTED...
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CONTROL SYSTEM 3.3.2 Maintaining room temp at desired level by comparing RT and SPT with AUTO-IFAN. (RT - SPT) [ COMP (WVL) OFAN IFAN Note: Refer to Sect 2.22.2 for IFAN operations in Auto-fan mode. Service Manual - EMD Series Revision Y05-01 7-11 CONTENT...
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CONTROL SYSTEM Heating Mode 4.1. Heating Mode - General 4.1.1. Compensation Procedure When I feel is OFF during heat mode: RT= RAT – CTV. When I feel is ON during heat mode: RT= RCT. Model WNG, WMN, RWK. MBX, PX, PRX, P2000, PXD WMF, WAX EMD/ELD ECC-K...
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CONTROL SYSTEM 4.1.2 Heaters operation rules for RC and SH groups (a) For both groups, Heaters versus following: T=SP-RT [ (b) Operation rules for Heaters in RC group: (i) Heaters can be enabled only if IFAN is ON. (ii) Heaters will operate according to T and the following graph: HE-1 &...
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CONTROL SYSTEM 4.1.5 Heaters operation rules for RH groups (a) In RH group, HE operation is according to the difference between RAT and SPT. H E2 O FF H E1 O FF T=SP-R T [ 4.1.6 OFAN Operation for RC and SH groups As a general rule for RC and SH groups, excluding protection modes, OFAN starts with the compressor.
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CONTROL SYSTEM 4.2. Heating, RC or SH Group Mode: Heat, Auto (at heating) Temp: Selected desired temperature Fan: HIGH, MED, LOW Timer: Any I Feel: On or Off Sequence Diagram Maintains room temp. at desired level by comparing RAT or RCT to SPT. (RT - SPT) [ COMP (WVL)
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CONTROL SYSTEM 4.3. Heating, RC or SH Group with Autofan Mode: Heat, Auto (at heating) Temp: Selected desired temperature Fan: Auto Timer: Any I Feel: On or Off Sequence Diagram Maintains room temp at desired level by controlling COMP, IFAN and OFAN. (RT - SPT) [ COMP (WVL)
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CONTROL SYSTEM 4.4. Heating, RH Group Mode: Heat, Auto (at Heating) Temp: Selected desired temperature Fan: HIGH, MED, LOW Timer: Any I Feel: On or Off Sequence Diagram Maintains room temp at desired level by controlling Heating Elements : HE1 or HE2. (RT - SPT) in H/M/L IFAN...
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CONTROL SYSTEM 4.5. Heating, RH Group, with Autofan Mode: Heat, Auto (at Heating) Temp: Selected desired temperature Fan: Auto Timer: Any I Feel: On or Off Sequence Diagram Maintains room temp at desired level by controlling the 2-Stage Electric Heaters. (RT - SPT) in IFAN 30 sec...
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CONTROL SYSTEM Automatic Cooling or Heating 5.1 Automatic Cooling or Heating - General The Auto Mode is for model with compressor and the WVL-RH only. The WVL-ST, RC and SH units do not work in Auto Mode. 5.1.1 Mode Definition Mode: Auto Temp: Selected desired temperature Fan:...
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CONTROL SYSTEM 5.2 Sequence Diagrams 5.2.1 Auto Cooling or Heating, RC or SH Groups Maintains room temp at desired level by selecting between cooling and heating modes. (RT - SPT) [ Auto Heat Mode Auto Cool Mode Auto Heat Mode >...
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CONTROL SYSTEM 5.2.2 Auto Cooling or Heating RH Group Maintains room temp at desired level by selecting between Cooling or Heating Modes. (RT - SPT) [ Auto Heat Mode Auto Cool Mode Auto Heat Mode COMP & OFAN > 3 min >...
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CONTROL SYSTEM Dry Mode 6.1 Dry, ST or RC group or P2000 model with any group settings Mode: Dry Temp: Selected desired temp Fan: Low (automatically selected by software) Timer: Any I FEEL: Any Control function Reduce room humidity with minimum temp. fluctuations by operating in Cool Mode with low speed IFAN. (RT - SPT) [ Time [min] DRY-ON...
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CONTROL SYSTEM 6.2. Dry, SH or RH group excluding P2000 model Mode: Dry Temp: Selected desired temp. Fan: Low (automatically selected by software) Timer: Any I FEEL: Any Control function Reduce room humidity with minimum Temp. fluctuations by operating in Cool Mode with low speed IFAN and HE. (RT - SPT) [ Time [min] IFAN...
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CONTROL SYSTEM Protection 7.1. Cooling Mode Protections 7.1.1. Indoor Coil Defrost Mode: Cooling, Dry, Auto Temp: Selected desired temp. Fan: Timer: Any I Feel: On or Off Control Function Protect the indoor coil from ice formation at low ambient temperature. ICT [ OFAN COMP...
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CONTROL SYSTEM 7.1.2. High Pressure Protection Mode: (Auto) Cooling or Dry Temp: Selected desired temp. Fan: Timer: Any I Feel: On or Off Control Function To protect the COMP from the high pressure built-up in the outdoor coil during normal cooling operation, by switching OFF the IFAN and COMP.
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CONTROL SYSTEM 7.2. Heating Mode Protections 7.2.1. Outdoor coil Deicing (excluding RH Group) Mode: Heating, Auto (at heating) Temp: Selected desired Temp Fan: Timer: Any I FEEL:Any Control function To protect the Outdoor coil from ice formation by controlling COMP & RV operation. 7.2.1.1.
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CONTROL SYSTEM 7.2.1.2. Deicing procedure OCT [ (DDT) 3 min 3 min max 12 min. COMP DI (note 1) DI (note 2) OFAN IFAN is forced to Low Speed IFAN HEs are forced ON Note 3 IFAN HEs are forced OFF OPER BLINK Notes :...
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CONTROL SYSTEM 7.2.2. High pressure protection (excluding RH Group) Mode: (Auto) Heating Fan: Timer: Any I Feel: On or Off Control Function Protect the Compressor from high pressure by switching OFF the OFAN and COMP. ICT [ For all models except WAX For WAX model COMP is forced OFF COMP...
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CONTROL SYSTEM SELF TEST for General Controller STEP 1: TURNING ON THE POWER . Turn ON the power, make sure that the unit is in operation. STEP 2 : ENABLE SELF TEST MODE 1. Use the Remote control to send the first settings to display / indoor unit Heat mode, High IFAN, set temperature 16 ºC , no I FEEL Sleep or any Timer settings needed.
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CONTROL SYSTEM STEP 3 :AUTO LED WALK TEST. 1) All the LEDS will turn OFF. 2) All the LEDS will turn ON for 1 second one by one in the following sequence : STAND-BY Ö OPERATE Ö TIMER Ö FILTER Ö COOL Ö HEAT. 3) In PRX all the LEDS will turn ON for 1 second one by one in the following sequence : 18 °c Ö...
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CONTROL SYSTEM STEP 8 : MEMORY TEST (EEPROM) The test purpose is to check if the memory is functioning correctly. The test result is reported by using the STAND-BY and FILTER LEDS: LED indicator Condition for LED to be ON STAND-BY LED Test passed FILTER LED...
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CONTROL SYSTEM SELF TEST DIAGRAM FOR CONTROLLER (VERSION 4V5 OR HIGHER) SHORT JUMPER Step 1 RC/ST TEST (CONTROL PCB) MODEL CONFIGURATION TEST PRESS ON Step 2 POWER BUTTON STEP MOTOR TEST FREQUENCY TEST STANDBY PRESS ON MODE Step 3 LEDS OFF BUTTON OPERATE LEDS ON TEST...
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CONTROL SYSTEM System diagnostics Pressing Mode button for 5-10 seconds in SB or any other operation mode will activate diagnostic mode by the acknowledgment of 3 short beeps and lighting of COOL and HEAT LEDs. In diagnostic mode, system problems will be indicated by blinking of Heat & Cool LEDs. The coding method will be as follow: Heat led will blink 5 times in 5 seconds, and then will be shut off for the next 5 seconds.
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