Checking For Gas Leaks - Kokomo Grills KO-BAK3BG User Manual

1) Slide the grill forward to gain access to the regulator and gas connection point in
the rear.
2) Connect a suitable natural gas flex connector to the grill regulator.
3) Check the grill controls to ensure all control valves are in the full OFF position.
4) Turn on the main gas supply and check all connections for leaks using soapy water
as described in the leak testing procedure section.
Warning:
If you see bubbles in the soapy solution at any of the connections, turn off the
gas supply and tighten the connection. If tightening the connection does not seal the leak,
it may be necessary to replace the flex hose.
SAFETY! BEWARE OF SPIDERS
CAUTION: BURNER TUBES MUST BE INSPECTED AND CLEANED BEFORE USE.
SPIDERS AND SMALL INSECTS OCCASIONALLY SPIN WEBS OR MAKE NESTS IN
THE BURNER DURING WAREHOUSING AND TRANSIT. THESE WEBS CAN LEAD TO
GAS FLOW OBSTRUCTION, WHICH COULD RESULT IN A FIRE IN AND AROUND THE
BURNER TUBES. THIS TYPE OF FIRE IS KNOWN AS "FLASH-BACK" IT IS THE MOST
COMMON CAUSE,AND FREQUENT INSPECTION AND CLEANING OF THE BURNER
TUBES IS NECESSARY

Checking for Gas Leaks

Perform a leak test at least once a year whether the gas supply cylinder has been
disconnected or not. In addition, whenever the gas cylinder is connected to the regulator
or whenever any part of the gas system is disconnected or replaced, perform a leak test.
As a safety precaution, remember to always leak test your grill outdoors in a well-
ventilated area. Never smoke or permit sources of ignition in the area while doing a leak
test. Do not use a flame, such as a lighted match to test for leaks. Use a solution of soapy
water.
Prepare a leak testing solution of soapy water by mixing in a spray bottle one part
1)
liquid soap to one part water.
Make sure all the control knobs are in the OFF position.
2)
Turn on the gas
3)
On Natural Gas systems, turn the main feed valve to the grill.
4)
On LP systems, turn the cylinder valve knob counter clockwise one turn to open.
5)
Apply the leak-testing solution by spraying it on joints of the gas delivery system.
6)
a. Bubbles in the soap solution indicate that a leak is present. Stop a leak by
tightening the loose joint or by replacing the faulty part with a replacement
part recommended by the manufacturer. Do not attempt to repair the
cylinder valve if it is damaged. The cylinder must be discarded to a proper
LP tank location and then replaced.
Connection
PG 15