Solo 880-12 Instruction Manual

Solo 880-12 Instruction Manual

Translation of the original instructions
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880-12 / 880-14 // 881-12 / 881-14
Instruction Manual
Cut-off machine
Translation of the original instructions
en
Attention!
Before first commissioning, read these operating
instructions thoroughly and observe the safety
provisions under all circumstances!
9 880 100
04/2012

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  • Page 1 880-12 / 880-14 // 881-12 / 881-14 Instruction Manual Cut-off machine Translation of the original instructions Attention! Before first commissioning, read these operating instructions thoroughly and observe the safety provisions under all circumstances! 9 880 100 04/2012...
  • Page 3 Instruction manual cut-off machines 880-12 / 880-14 // 881-12 / 881-14 Translation of the original instructions Dear customer Maintenance-free electronic ignition, health-protecting anti-vibration system, thank you for purchasing this quality product from our company. patented twin-pipe suction procedure, vibration system for particularly easy interim...
  • Page 4 SOLO Kleinmotoren GmbH. Any other product and company names named in these operating instructions may be registered brands or trademarks of the respective manufacture. Use of these names by third parties for their purposes may injure the rights of the manufacturer.
  • Page 5: Table Of Contents

    Table of Contents Table of Contents 1  Information about these operating instructions ................4  1.1  Notational conventions used in the operating instructions ............4  2  Warning, instruction and notice icons ....................4  3  Safety provisions ..........................6  3.1  Correct use ............................ 6  3.2 ...
  • Page 6: Information About These Operating Instructions

    Information about these operating instructions 1 Information about these operating instructions These operating instructions are an integral part of the motor device. They contain important information and instructions for handling the motor device. Always follow any specified safety regulations and instructions, as they are a prerequisite for ensuring that you are working safely with the equipment.
  • Page 7 Warn ing, instructi on and notic ce icons W Warning, ins struction an nd notice ico ons used in n the operat ing instructi ions and on n the equipm ment: anger! Failu re to compl y with the in nstructions could caus e accidents...
  • Page 8: Safety Provisions

    Safety provisions 3 Safety provisions Correct use This power tool must only be used to cut/shorten metals (hot cut) and mineral materials, such as concrete (cold cutting), each with the cutting discs approved for this material and only for the working situation indicated in chap.
  • Page 9: Prescribed Work Clothing / Ppe (Personal Protection Equipment)

    Safety pro ovisions   If materia ls that may contain as bestos or ot ther toxic s ubstances a are to be pr rocessed, in nform the re elevant authority f first. Work m must only b be performe ed upon app proval and o only under s...
  • Page 10: When Fuelling Up

    Safety provisions When fuelling up Petrol is highly flammable. Keep distance from open fire and do not spill fuel. Do not smoke at the workplace or at the site of fuelling!  Always switch off the engine before fuelling.  Danger of fire! Never refuel with the engine still hot! ...
  • Page 11: During Assembly, Cleaning, Maintenance And Repair

    Safety pro ovisions Durin ng assemb bly, cleanin ng, mainten nance and d repair   The powe er tool must t not be ass embled, ma aintained, re epaired or s stored in the e vicinity of naked flam mes.
  • Page 12: During Work

    Safety provisions During wo In add dition to the safety prov visions alrea ady listed, t the following g safety pro ovisions also o apply whe en working with th he motor de evice:  Dan nger of pois soning! Onc e the engin e is running g, the powe...
  • Page 13: Power Tool Description

    Power tool description 4 Power tool description Technical data Model 880-12 881-12 880-14 881-14 Motor Single-cylinder two-stroke motor, four-channel flushing Engine capacity Bore Ø / stroke 52 / 38 Max. power at rpm kW / 4.0 / 9,300 Max. torque at rpm Nm / 4.8 / 7,000...
  • Page 14: Scope Of Delivery

    Power tool description Scope of delivery  Basic device  Cutting disc  Spindle adapter disc for cutting discs with 1" inner bore  Tool: Combination tool (spark plug spanner with screwdriver), blocking pin and additional small screwdriver  These operating instructions (incl. EC Declaration of conformity:  Chap. 11, page 39) Device views and important operating and function parts View: Profile right 1.
  • Page 15 Power tool description View: Profile left View: Front left View: Rear ENGLISH 13...
  • Page 16: Throttle Control Lock And Throttle Control

    Power tool description Throttle control lock and throttle control Release of the throttle control (10)  Grasp rear handle (6) with the right hand. The throttle control lock (9) is operated with the palm.  The throttle control (10) is released. Function parts for starting Starter handle (16) and starter rope;...
  • Page 17: Preparing For Use

    Preparing for use 5 Preparing for use Installing the cutting discs The cutting discs used must correspond to the specifications from chap. 7.1 on page 25! The power tool spindle is designed for cutting discs with an inner bore of 20 mm. Cutting discs with 1"...
  • Page 18: Installing Cutting Discs With 1" Inner Bore

    Preparing for use  Push on disc (b) and turn in cutting disc attachment screw (11).  Insert blocking pin (a) entirely into the blocking opening (12) and firmly tighten (30 Nm) the cutting disc attachment screw (11). Securely hold the power tool at the top handle with one hand and push it firmly onto the ground. ...
  • Page 19: Adjusting Protective Cowl

     Branded 2-stroke engine oil corresponding to the standard ISO EGD or JASO FD We recommend the "SOLO Profi 2-stroke engine oil" offered by us at a mixing ratio of oil:petrol of 1:50 (2 %). Store the fuel mix no longer than for 3 weeks.
  • Page 20 Oil tank (19, green cap) for branded 2-stroke engine oil corresponding to the standard ISO EGD or JASO FD. We recommend the "SOLO Profi 2-stroke engine oil" we offer. If there is not enough oil in the oil tank, the...
  • Page 21: Adjusting The Ribbed Belt Tension

    Preparing for use Adjusting the ribbed belt tension Generally, the ribbed belt tension must be set correctly when commissioning the power tool. At initial commissioning, at recommissioning after extended stand still, after replacement of the ribbed belt or after any other assembly work, always check the tension and set the correct tension if required.
  • Page 22: Relocate Cutting Device From Centre Position To Outer Position

    Preparing for use Relocate cutting device from centre position to outer position The power tool is delivered for operation of the cutting disc in the centre position by default. Generally, the power tool is more balanced in the centre position, because the weight is distributed symmetrically to the centre axis and the cut therefore is easier to guide.
  • Page 23 Preparing for use Loosen and turn assembly flange (j)  Put the protective cowl on a level surface with the assembly flange (j) pointing up (screws (g) of the assembly flange point up).  Turn out screw (k). Hold the nut below the assembly flange with flat pliers.
  • Page 24: Initial Commissioning / Run-In Behaviour

    Preparing for use Move water supply line attachment upwards The water supply line must be placed so that contact between water supply line and cutting disc in operation is excluded in all positions of the protective cowl.  Place the water supply line so that it runs on the outside of the protective cowl and not between the protective cowl and the assembly flange.
  • Page 25: Starting Process

    Starting up and switc ching off the engine 6 Sta arting up and switc ching off th he engine Obse erve safety provisions! Start ting proces Starting pre eparations   Put the po ower tool le evel and free e from obst tacles on the e flat floor a...
  • Page 26: Starting Up And Switching Off The Engine

    Starting up and switching off the engine Start-up position Any contact between the cutting disc and body parts or objects must be perfectly excluded.  Put one foot on the rear handle (6) to support the power tool against the floor. ...
  • Page 27: Power Tool Use

    Power t tool use Power to ool use Alway ys observe all safety n otes and ge enerally all information even in the e other cha pters of the opera ating instruc ctions for an ny work! Check list for use (key ywords only y!) .....
  • Page 28: Permissible Cutting Area And Danger From Kickback Or Drawing Along

    Power tool use Rotating direction of the cutting disc in the installed condition:  Chap. 5.1, page 15 Synthetic resin cutting discs must not be exposed to moisture. The water connection for wet cutting must not be used when using synthetic resin cutting discs. Synthetic resin cutting discs must not be used in high humidity or in rain.
  • Page 29: Working Behaviour And Working Technique

    Power tool use Working behaviour and working technique  For complex cutting processes, cutting direction and order of the cuts to be performed must be specified in advance to prevent clamping of the cutting disc by the removed part and injury from dropping parts. ...
  • Page 30: Cutting Mineral Materials

    Power tool use Cutting mineral materials Lots of fine dust occurs when cutting mineral materials. We recommend that you use the water connection of the power tool when cutting mineral materials, and to use cutting discs suitable for wet cutting. When cutting with water supply, the dust is bound, visual inspection is improved and the cutting disc service life is increased by the cooling effect of the water.
  • Page 31: Operating And Maintenance Notes

    Operating and maintenance notes 8 Operating and maintenance notes Maintenance and repairs of state-of-the-art power tools and their safety-relevant assemblies require qualified specialist training and a workshop equipped with special tools and test devices. Therefore, we recommend that all work not described in these operating instructions and all work you are not comfortable with be performed by a specialist workshop authorised by us.
  • Page 32: Cleaning The Screen Filter Insert Of The Connection Piece

    Operating and maintenance notes Cleaning the screen filter insert of the connection piece The connection piece for the water supply line for wet cutting is equipped with a screen filter insert to prevent closure of the water supply line by contamination in the supplied water. Water connection for wet cutting: ...
  • Page 33: Idle/Carburettor Adjustment

    Operating and maintenance notes Idle/carburettor adjustment The cutting disc must not be driven when idling! The idle position must be inspected every time when taking up work and corrected if required. For correct idle position, the motor should run smoothly in the idling mixture without driving the cutting disc.
  • Page 34: Air Filter Maintenance

    Operating and maintenance notes Air filter maintenance A contaminated air filter will reduce output. Fuel consumption and hazardous substance quantity in the exhaust increase. Starting is made more difficult as well. Interim emptying of the air filter Turn vibration dial (29) to perform rough interim emptying of the air filter during work. The air filter box and air filter are shaken so that loose dust falls off.
  • Page 35: Spark Plugs Check And Replacement If Required

    Operating and maintenance notes The filter mat (e), the fine-mesh cover (g) and the air filter (h) must not be cleaned wet or with compressed air. Danger of engine damage from insufficient filter effect! Replace damaged filter material at once! ...
  • Page 36: Ribbed Belt Replacement

    Operating and maintenance notes  If the electrodes are strongly burned down, the spark plug must be replaced at once – otherwise, it must be replaced after 100 operating hours.  Proper electrode distance: 0.5 mm. Replace the spark plug if the electrode distance is incorrect. 0.5 mm The following interference-suppressed spark plugs are approved for use in this power tool:...
  • Page 37: Fuel Filter Replacement

    Operating and maintenance notes  Put the valve lever (28) for the water supply parallel to the connection piece so that it does not interfere with the following work step.  Remove the coupling cover (e).  Remove the old ribbed belt (f) or any residue of the old ribbed belt and any other foreign bodies.
  • Page 38: Maintenance Plan

    Operat ting and mai ntenance no otes Maintena ance plan The f following no otes refer to o regular usa age situatio Unde er special co onditions, s uch as long g daily work king times, t maint tenance inte ervals state ed must be reduced ac...
  • Page 39: Self-Aid Advice

    Operating and maintenance notes Furthermore, a specialist workshop authorised by us must be charged, among others, with the following service in the scope of the annual customer service:  Complete inspection of the entire power tool  Professional motor cleaning (fuel tank, cylinder ribs, …) ...
  • Page 40: Shutting Down And Storage

    Operating and maintenance notes 8.10 Shutting down and storage Before shutting down and storage, the power tool must be cleaned thoroughly and checked for damage. Cleaning and care:  Chap. 8.1, page 29 Only store the power tool in dry rooms. There must not be any open sources of fire or the like nearby. Prevent unauthorised use –...
  • Page 41: Warranty

      Obvious o overload be ecause the u upper performan nce limit is e exceeded c continually. SOLO Kle inmotoren G GmbH, Stut ttgarter Str.   Use of oth her than ap pproved wor rking tools. 71069 Sin...
  • Page 42 Made in Germany SOLO Kleinmotoren GmbH SOLO Kleinmotoren GmbH Postfach 60 01 52 P.O. Box 60 01 52 71050 Sindelfingen 71050 Sindelfingen DEUTSCHLAND GERMANY Tel.: 07031 301-0 Phone: +49 7031 301-0 Fax: 07031 301-130 Fax: +49 7031 301-149 info@solo-germany.com export@solo-germany.com...

This manual is also suitable for:

880-14881-12881-14

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