Solo 880-12 Instruction Manual

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Page 1 880-12 / 880-14 // 881-12 / 881-14 Gebrauchsanweisung Trennschleifer Originalbetriebsanleitung Cut-off machine Instruction Manual Translation of the original instructions Découpeuse à disque Instructions d'emploi Traduction de la notice originale Tronzadora de muela Manual de instrucciones Traducción del manual original Gebruiksaanwijzing...
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Page 3 Instruction manual cut-off machines 880-12 / 880-14 // 881-12 / 881-14 Translation of the original instructions Dear customer, Maintenance-free electronic ignition, health-protecting anti-vibration system, Thank you for purchasing this quality product from our company. patented twin-pipe suction procedure, vibration system for particularly easy interim...
Page 4 SOLO Kleinmotoren GmbH. Any other product and company names named in these operating instructions may be registered brands or trademarks of the respective manufacturer. Use of these names by third parties for their purposes may injure the rights of the manufacturer.
Page 5: Table Of Contents
Table of Contents Table of Contents Information about these operating instructions ................4 Notational conventions used in the operating instructions ............4 Warning, instruction and notice icons ....................4 Safety provisions ..........................6 Correct use ............................ 6 General safety notes ........................6 Personal protection equipment (PPE) ...................
Page 6: Information About These Operating Instructions
Information about these operating instructions 1 Information about these operating instructions These operating instructions are an integral part of the motor device. They contain important information and instructions for handling the motor device. Always follow any specified safety regulations and instructions, as they are a prerequisite for ensuring that you are working safely with the equipment.
Page 7 Warning, instruction and notice icons Warning, instruction and notice icons used in the operating instructions and on the equipment: Warning! Failure to comply with the instructions could cause accidents with potentially life- threatening injuries. Caution! Failure to comply with the instructions could result in damage to the equipment or other material damage.
Page 8: Safety Provisions
Safety provisions 3 Safety provisions Correct use This power tool must only be used to cut/shorten metals (hot cut) and mineral materials, such as concrete (cold cutting). Use only the cut-off wheels approved for the material being cut and only for the working situation indicated in chap.
Page 9: Personal Protection Equipment (Ppe)
Safety provisions x Only work with this power tool when you are in good shape, rested and healthy. x Persons under the influence of alcohol or drugs, including prescription drugs, should never use this power tool, as their ability to quickly react to potential danger may be impaired. x Never operate this power tool when you are fatigued or exhausted.
Page 10: When Fuelling Up
Safety provisions When fuelling up Petrol is highly flammable. Keep away from open flame and do not spill fuel. Do not smoke at the workplace or at the site of fuelling! x Always switch off the engine before fuelling. x Fire hazard! Never refuel while the engine is still hot! x Always carefully open the tank cap so that any overpressure present can reduce slowly and no fuel will splash out.
Page 11: During Assembly, Cleaning, Maintenance And Repair
Safety provisions During assembly, cleaning, maintenance and repair x The power tool must not be assembled, maintained, repaired or stored in the vicinity of open flames. x Before assembly, cleaning, maintenance and repair, always turn off the engine; the stop dial must be set to "0"...
Page 12: During Work
Safety provisions During work In addition to the safety provisions already listed, the following safety provisions also apply when working with the motor device: x Danger of poisoning! Once the engine is running, the power tool produces toxic exhaust that may be invisible and odourless.
Page 13: Dust Emission
Power tool description 3.10 Dust emission If metals or mineral materials, such as stone, masonry, concrete or ceramics are processed with the power tool, fine dust, dust, steam and smoke that contain substances hazardous to health may arise. These substances may cause severe or fatal diseases, such as respiratory diseases, cancer, damage to the reproductive system and genetic code (malformation of progeny).
Page 14: Device Views And Important Operating And Function Parts
Power tool description Device views and important operating and function parts View: Profile right 1. Cut-off wheel 16. Starter handle 2. Wheel guard 17. Stop dial / one-touch stop button 3. Handle for wheel guard adjustment 18. Fuel tank cap 4.
Page 15 Power tool description View: Profile left View: Front left View: Rear ENGLISH 13...
Page 16: Throttle Control Lock And Throttle Control
Power tool description Throttle control lock and throttle control Release of the throttle control (10) x Grasp rear handle (6) with the right hand. The throttle control lock (9) is operated with the palm. Î The throttle control (10) is released. Function parts for starting Starter handle (16) and starter rope: Î...
Page 17: Technical Data
Power tool description Technical data Model 880-12 881-12 880-14 881-14 Motor Single-cylinder two-stroke motor, four-channel flushing Engine capacity 81 cm [4.94 cu.in] Bore Ø / stroke 52 mm / 38 mm [2.0" / 1.5"] Max. power at rpm 4.0 kW / 9,300 [5.36 HP / 9,300 rpm]...
Page 18: Preparing For Use
Preparing for use 5 Preparing for use Installing the cut-off wheel The cut-off wheels used must correspond to the specifications from chap. 7.1 on page 26! The power tool spindle is designed for cut-off wheels with an inner bore of 20 mm. Cut-off wheels with 1"...
Page 19: Installing Cut-Off Wheels With 1" Inner Bore
Preparing for use x Push on outer mounting flange (c) so that the curved side points southwards, i.e. away from the cut-off wheel. x Push on wheel (b) and turn in cut-off wheel attachment screw (11). x Insert blocking pin (a) entirely into the blocking opening (12) and firmly tighten (30 Nm [22.1 ft·lbf]) the cut-off wheel attachment screw (11).
Page 20: Adjusting The Wheel Guard
Branded 2-stroke engine oil corresponding to the standard ISO-L-EGD or JASO FD Recommendation: Use the "SOLO Profi 2-stroke engine oil" at a mixing ratio of oil:petrol of 1:50 (2 %). Store the fuel mix no longer than 3 weeks.
Page 21 ISO-L-EGD or JASO FD. Recommendation: Use the "SOLO Profi 2-stroke engine oil". If there is not enough oil in the oil tank, the power tool will automatically reduce output even in the lower speed area and will not...
Page 22: Adjusting The Ribbed Belt Tension
Preparing for use Adjusting the ribbed belt tension Generally, the ribbed belt tension must be set correctly when starting the power tool. At initial starting, at re-starting after extended stand still, after replacement of the ribbed belt or after any other assembly work, always check the tension and set the correct tension if required.
Page 23: Relocate Cutting Device From Centre Position To Outer Position
Preparing for use Relocate cutting device from centre position to outer position The power tool is delivered for operation of the cut-off wheel in the centre position by default. Generally, the power tool is more balanced in the centre position, because the weight is distributed symmetrically to the centre axis and the cut therefore is easier to guide.
Page 24 Preparing for use Loosen and turn assembly flange (j) x Put the wheel guard on a level surface with the assembly flange (j) pointing up (screws (g) of the assembly flange point up). x Turn out screw (k). Hold the nut below the assembly flange with flat pliers.
Page 25: Initial Starting / Run-In Behaviour
Preparing for use Move water supply line attachment upwards The water supply line must be placed so that contact between water supply line and cut-off wheel in operation is excluded in all positions of the wheel guard. x Place the water supply line so that it runs on the outside of the wheel guard and not between the wheel guard and the assembly flange.
Page 26: Starting Up And Switching Off The Engine
Starting up and switching off the engine 6 Starting up and switching off the engine Observe safety provisions! Starting process Starting preparations x Put the power tool level and free from obstacles on the flat floor and observe that the cut-off wheel does not touch any objects.
Page 27: Start-Up Position
Starting up and switching off the engine Start-up position Avoid any contact between the cut-off wheel and body parts or objects. x Put one foot on the rear handle (6) to support the power tool against the floor. x Securely hold the power tool at the top handle (4) with one hand and push it firmly onto the ground.
Page 28: Power Tool Use
Power tool use 7 Power tool use Always observe all safety notes and all other information in all chapters of these operating instructions for any work! Check list for use (keywords only!) ..........Î x Before start-up: – Power tool in an operationally safe condition! ....... Î Operating instructions complete –...
Page 29: Permissible Cutting Area And Danger From Kickback Or Pinching
Power tool use Diamond cut-off wheels are only approved for cutting mineral materials. When installing the diamond cut-off wheel, always observe the rotating direction indicated on the diamond cut-off wheel; otherwise, the cutting effect will reduce quickly from diamond loss. Rotating direction of the cut-off wheel in the installed condition: Î...
Page 30: Working Behaviour And Working Technique
Power tool use Working behaviour and working technique x For complex cutting processes, cutting direction and order of the cuts to be performed must be specified in advance to prevent pinching of the cut-off wheel by the removed part and injury from dropping parts. x Always hold the power tool with both hands.
Page 31: Cutting Mineral Materials
Power tool use Cutting mineral materials Cutting mineral materials such as concrete creates a lot of fine dust. Recommendation: Use the water connection of the power tool and cut-off wheels suitable for wet cutting when cutting mineral materials. When cutting with water supply, the dust is reduced, visibility is improved and the cut-off wheel service life is increased by the cooling effect of the water.
Page 32: Operating And Maintenance Notes
Operating and maintenance notes 8 Operating and maintenance notes Maintenance and repairs of state-of-the-art power tools and their safety-relevant assemblies require qualified specialist training and a workshop equipped with special tools and test devices. Recommendation: Have all work not described in these operating instructions and all work you are not comfortable with be performed by a specialist workshop authorised by us.
Page 33: Cleaning The Screen Filter Insert Of The Connection Piece
Operating and maintenance notes Cleaning the screen filter insert of the connection piece The connection piece for the water supply line for wet cutting is equipped with a screen filter insert to prevent closure of the water supply line by contamination in the supplied water. Water connection for wet cutting: Î...
Page 34: Idle/Carburettor Adjustment
Operating and maintenance notes Idle/carburettor adjustment The cut-off wheel must not rotate when idling! The idle position must be inspected every time when taking up work and corrected if required. For correct idle position, the motor should run smoothly in the idling mixture without driving the cut-off wheel.
Page 35: Air Filter Maintenance
Operating and maintenance notes Air filter maintenance A contaminated air filter will reduce output. Fuel consumption and hazardous substance quantity in the exhaust increase. Starting is made more difficult as well. Interim emptying of the air filter Turn vibration dial (29) to perform rough interim emptying of the air filter during work. The air filter box and air filter are shaken so that loose dust falls off.
Page 36: Spark Plugs Check And Replacement If Required
Operating and maintenance notes The fine-mesh cover (f) and the air filter (g) must not be cleaned wet or with compressed air. Danger of engine damage from insufficient filter effect! Replace damaged filter material at once! x Take air filter by the air filter frame (e) and remove upwards. x Simple contact or brush out of the individual paper layers (g) is best to clean the air filter.
Page 37: Ribbed Belt Replacement
Operating and maintenance notes x Proper electrode distance: 0.5 mm [approx. 0.02"] Replace the spark plug if the electrode distance is incorrect. The following interference-suppressed spark plugs are approved for use in this power tool: BOSCH WSR6F, CHAMPION RCJ-6Y and NGK BPMR7A 0.5 mm [approx.
Page 38: Fuel Filter Replacement
Operating and maintenance notes x Put the valve lever (28) for the water supply parallel to the connection piece so that it does not interfere with the following work step. x Remove the coupling cover (e). x Remove the old ribbed belt (f) or any residue of the old ribbed belt and any other foreign bodies.
Page 39: Maintenance Plan
Operating and maintenance notes Maintenance plan The following notes refer to regular usage situation. Under special conditions, such as long daily working times, the maintenance intervals stated must be reduced accordingly. Perform maintenance work at regular intervals. Charge a specialist workshop authorised by us if you cannot perform all work on your own.
Page 40: Self-Aid Advice
Operating and maintenance notes Furthermore, a specialist workshop authorised by us must be charged, among others, with the following service in the scope of the annual customer service: x Complete inspection of the entire power tool x Professional motor cleaning (fuel tank, cylinder ribs, …) x Inspection and, if applicable, replacement of the wear parts, in particular annual replacement of the fuel filter x Best settings of the carburettor...
Page 41: Shutting Down And Storage
Operating and maintenance notes 8.10 Shutting down and storage Before shutting down and storage, the power tool must be cleaned thoroughly and checked for damage. Cleaning and care: Î Chap. 8.1, page 30 Only store the power tool in dry rooms. There must not be any open sources of fire or the like nearby. Prevent unauthorised use –...
Page 42: Warranty
11 EC declaration of conformity x Obvious overload. x Use of other than approved working tools. SOLO Kleinmotoren GmbH, Stuttgarter Str. 41, 71069 Sindelfingen, GERMANY, declares that x Application of force, improper treatment, the following machine as delivered complies with misuse, abuse or accident.
Page 44 Made in Germany SOLO Kleinmotoren GmbH SOLO Kleinmotoren GmbH Postfach 60 01 52 PO Box 60 01 52 71050 Sindelfingen 71050 Sindelfingen DEUTSCHLAND GERMANY Tel.: 07031 301-0 Tel.: +49 7031 301-0 Fax: 07031 301-130 Fax: +49 7031 301-149 info@solo-germany.com export@solo-germany.com...

This manual is also suitable for:

880-14 881-12 881-14

Solo 880-12 Instruction Manual

1 Information about These Operating Instructions

2 Warning, Instruction and Notice Icons

3 Safety Provisions

4 Power Tool Description

5 Preparing for Use

6 Starting up and Switching off the Engine

7 Power Tool Use

8 Operating and Maintenance Notes

9 Warranty

10 Wear Parts

11 EC Declaration of Conformity

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