Solo 880-12 Instruction Manual
Cut-off machine
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Summary of Contents for Solo 880-12
- Page 1 880-12 / 880-14 // 881-12 / 881-14 Instruction Manual Cut-off machine Translation of the original instructions Attention! Before first commissioning, read these operating instructions thoroughly and observe the safety provisions under all circumstances! 9 880 101 01/2013...
- Page 3 Instruction manual cut-off machines 880-12 / 880-14 // 881-12 / 881-14 Translation of the original instructions Dear customer Maintenance-free electronic ignition, health-protecting anti-vibration system, thank you for purchasing this quality product from our company. patented twin-pipe suction procedure, vibration system for particularly easy interim...
- Page 4 SOLO Kleinmotoren GmbH. Any other product and company names named in these operating instructions may be registered brands or trademarks of the respective manufacturer. Use of these names by third parties for their purposes may injure the rights of the manufacturer.
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Page 5: Table Of Contents
Table of Contents Table of Contents Information about these operating instructions ................4 Notational conventions used in the operating instructions ............4 Warning, instruction and notice icons ....................4 Safety provisions ..........................6 Correct use ............................ 6 General safety notes ........................6 Prescribed work clothing / PPE (Personal Protection Equipment) .......... -
Page 6: Information About These Operating Instructions
Information about these operating instructions 1 Information about these operating instructions These operating instructions are an integral part of the motor device. They contain important information and instructions for handling the motor device. Always follow any specified safety regulations and instructions, as they are a prerequisite for ensuring that you are working safely with the equipment. - Page 7 Warning, instruction and notice icons Warning, instruction and notice icons used in the operating instructions and on the equipment: Danger! Failure to comply with the instructions could cause accidents with potentially life- threatening injuries Caution! Failure to comply with the instructions could result in damage to the equipment or other material damage Carefully read the operating instructions.
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Page 8: Safety Provisions
Safety provisions 3 Safety provisions Correct use This power tool must only be used to cut/shorten metals (hot cut) and mineral materials, such as concrete (cold cutting), each with the cutting discs approved for this material and only for the working situation indicated in chap. -
Page 9: Prescribed Work Clothing / Ppe (Personal Protection Equipment)
Safety provisions · If materials that may contain asbestos or other toxic substances are to be processed, inform the relevant authority first. Work must only be performed upon approval and only under supervision and compliance with the required safety measures. ·... -
Page 10: When Fuelling Up
Safety provisions When fuelling up Petrol is highly flammable. Keep distance from open fire and do not spill fuel. Do not smoke at the workplace or at the site of fuelling! · Always switch off the engine before fuelling. · Danger of fire! Never refuel with the engine still hot! ·... -
Page 11: During Assembly, Cleaning, Maintenance And Repair
Safety provisions During assembly, cleaning, maintenance and repair · The power tool must not be assembled, maintained, repaired or stored in the vicinity of naked flames. · Before assembly, cleaning, maintenance and repair, always turn off the engine; the stop dial must be set to "0"... -
Page 12: During Work
Safety provisions During work In addition to the safety provisions already listed, the following safety provisions also apply when working with the motor device: · Danger of poisoning! Once the engine is running, the power tool produces toxic exhaust that may be invisible and odourless. -
Page 13: Power Tool Description
Power tool description 4 Power tool description Technical data Model 880-12 881-12 880-14 881-14 Motor Single-cylinder two-stroke motor, four-channel flushing Engine capacity 81 cm [4.94 cu.in] Bore Ø / stroke 52 mm / 38 mm [2.0" / 1.5"] Max. power at rpm 4.0 kW / 9,300... -
Page 14: Scope Of Delivery
Power tool description Scope of delivery · Basic device · Cutting disc · Spindle adapter disc for cutting discs with 1" inner bore · Tool: Combination tool (spark plug spanner with screwdriver), blocking pin and additional small screwdriver · These operating instructions (incl. EC Declaration of conformity: è Chap. 11, page 40) Device views and important operating and function parts View: Profile right 1. - Page 15 Power tool description View: Profile left View: Front left View: Rear ENGLISH 13...
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Page 16: Throttle Control Lock And Throttle Control
Power tool description Throttle control lock and throttle control Release of the throttle control (10) · Grasp rear handle (6) with the right hand. The throttle control lock (9) is operated with the palm. è The throttle control (10) is released. Function parts for starting Starter handle (16) and starter rope;... -
Page 17: Type Plate
Power tool description Type plate a: Type designation b: Serial number c: Bar code d: Year of build ENGLISH 15... -
Page 18: Preparing For Use
Preparing for use 5 Preparing for use Installing the cutting discs The cutting discs used must correspond to the specifications from chap. 7.1 on page 26! The power tool spindle is designed for cutting discs with an inner bore of 20 mm. Cutting discs with 1"... -
Page 19: Installing Cutting Discs With 1" Inner Bore
Preparing for use · Push on disc (b) and turn in cutting disc attachment screw (11). · Insert blocking pin (a) entirely into the blocking opening (12) and firmly tighten (30 Nm [22.1 ft·lbf]) the cutting disc attachment screw (11). Securely hold the power tool at the top handle with one hand and push it firmly onto the ground. -
Page 20: Adjusting Protective Cowl
· Branded 2-stroke engine oil corresponding to the standard ISO-L-EGD or JASO FD We recommend the "SOLO Profi 2-stroke engine oil" offered by us at a mixing ratio of oil:petrol of 1:50 (2 %). Store the fuel mix no longer than for 3 weeks. - Page 21 Oil tank (19, green cap) for branded 2-stroke engine oil corresponding to the standard ISO-L-EGD or JASO FD. We recommend the "SOLO Profi 2-stroke engine oil" we offer. If there is not enough oil in the oil tank, the power tool will automatically reduce output...
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Page 22: Adjusting The Ribbed Belt Tension
Preparing for use Adjusting the ribbed belt tension Generally, the ribbed belt tension must be set correctly when commissioning the power tool. At initial commissioning, at recommissioning after extended stand still, after replacement of the ribbed belt or after any other assembly work, always check the tension and set the correct tension if required. -
Page 23: Relocate Cutting Device From Centre Position To Outer Position
Preparing for use Relocate cutting device from centre position to outer position The power tool is delivered for operation of the cutting disc in the centre position by default. Generally, the power tool is more balanced in the centre position, because the weight is distributed symmetrically to the centre axis and the cut therefore is easier to guide. - Page 24 Preparing for use Loosen and turn assembly flange (j) · Put the protective cowl on a level surface with the assembly flange (j) pointing up (screws (g) of the assembly flange point up). · Turn out screw (k). Hold the nut below the assembly flange with flat pliers.
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Page 25: Initial Commissioning / Run-In Behaviour
Preparing for use Move water supply line attachment upwards The water supply line must be placed so that contact between water supply line and cutting disc in operation is excluded in all positions of the protective cowl. · Place the water supply line so that it runs on the outside of the protective cowl and not between the protective cowl and the assembly flange. -
Page 26: Starting Up And Switching Off The Engine
Starting up and switching off the engine 6 Starting up and switching off the engine Observe safety provisions! Starting process Starting preparations · Put the power tool level and free from obstacles on the flat floor and observe that the cutting disc does not touch any objects. -
Page 27: Start-Up Position
Starting up and switching off the engine Start-up position Any contact between the cutting disc and body parts or objects must be perfectly excluded. · Put one foot on the rear handle (6) to support the power tool against the floor. ·... -
Page 28: Power Tool Use
Power tool use 7 Power tool use Always observe all safety notes and generally all information even in the other chapters of these operating instructions for any work! Check list for use (keywords only!) ..........è · Before start-up: – Power tool in an operationally safe condition! ....... è Operating instructions complete –... -
Page 29: Permissible Cutting Area And Danger From Kickback Or Drawing Along
Power tool use Rotating direction of the cutting disc in the installed condition: è Chap. 5.1, page 16 Synthetic resin cutting discs must not be exposed to moisture. The water connection for wet cutting must not be used when using synthetic resin cutting discs. Synthetic resin cutting discs must not be used in high humidity or in rain. -
Page 30: Working Behaviour And Working Technique
Power tool use Working behaviour and working technique · For complex cutting processes, cutting direction and order of the cuts to be performed must be specified in advance to prevent clamping of the cutting disc by the removed part and injury from dropping parts. ·... -
Page 31: Cutting Mineral Materials
Power tool use Cutting mineral materials Lots of fine dust occurs when cutting mineral materials. We recommend that you use the water connection of the power tool when cutting mineral materials, and to use cutting discs suitable for wet cutting. When cutting with water supply, the dust is bound, visual inspection is improved and the cutting disc service life is increased by the cooling effect of the water. -
Page 32: Operating And Maintenance Notes
Operating and maintenance notes 8 Operating and maintenance notes Maintenance and repairs of state-of-the-art power tools and their safety-relevant assemblies require qualified specialist training and a workshop equipped with special tools and test devices. Therefore, we recommend that all work not described in these operating instructions and all work you are not comfortable with be performed by a specialist workshop authorised by us. -
Page 33: Cleaning The Screen Filter Insert Of The Connection Piece
Operating and maintenance notes Cleaning the screen filter insert of the connection piece The connection piece for the water supply line for wet cutting is equipped with a screen filter insert to prevent closure of the water supply line by contamination in the supplied water. Water connection for wet cutting: è... -
Page 34: Idle/Carburettor Adjustment
Operating and maintenance notes Idle/carburettor adjustment The cutting disc must not be driven when idling! The idle position must be inspected every time when taking up work and corrected if required. For correct idle position, the motor should run smoothly in the idling mixture without driving the cutting disc. -
Page 35: Air Filter Maintenance
Operating and maintenance notes Air filter maintenance A contaminated air filter will reduce output. Fuel consumption and hazardous substance quantity in the exhaust increase. Starting is made more difficult as well. Interim emptying of the air filter Turn vibration dial (29) to perform rough interim emptying of the air filter during work. The air filter box and air filter are shaken so that loose dust falls off. -
Page 36: Spark Plugs Check And Replacement If Required
Operating and maintenance notes The fine-mesh cover (f) and the air filter (g) must not be cleaned wet or with compressed air. Danger of engine damage from insufficient filter effect! Replace damaged filter material at once! · Take air filter by the air filter frame (e) and remove upwards. ·... -
Page 37: Ribbed Belt Replacement
Operating and maintenance notes · Proper electrode distance: 0.5 mm [approx. 0.02"] Replace the spark plug if the electrode distance is incorrect. The following interference-suppressed spark plugs are approved for use in this power tool: BOSCH WSR6F, CHAMPION RCJ-6Y and NGK BPMR7A 0.5 mm [approx. -
Page 38: Fuel Filter Replacement
Operating and maintenance notes · Put the valve lever (28) for the water supply parallel to the connection piece so that it does not interfere with the following work step. · Remove the coupling cover (e). · Remove the old ribbed belt (f) or any residue of the old ribbed belt and any other foreign bodies. -
Page 39: Maintenance Plan
Operating and maintenance notes Maintenance plan The following notes refer to regular usage situation. Under special conditions, such as long daily working times, the maintenance intervals stated must be reduced accordingly. Perform maintenance work at regular intervals. Charge a specialist workshop authorised by us if you cannot perform all work on your own. -
Page 40: Self-Aid Advice
Operating and maintenance notes Furthermore, a specialist workshop authorised by us must be charged, among others, with the following service in the scope of the annual customer service: · Complete inspection of the entire power tool · Professional motor cleaning (fuel tank, cylinder ribs, …) ·... -
Page 41: Shutting Down And Storage
Operating and maintenance notes 8.10 Shutting down and storage Before shutting down and storage, the power tool must be cleaned thoroughly and checked for damage. Cleaning and care: è Chap. 8.1, page 30 Only store the power tool in dry rooms. There must not be any open sources of fire or the like nearby. Prevent unauthorised use –... -
Page 42: Warranty
11 EC Declaration of conformity · Obvious overload because the upper performance limit is exceeded continually. SOLO Kleinmotoren GmbH, Stuttgarter Str. 41, · Use of other than approved working tools. 71069 Sindelfingen, GERMANY, declares that · Application of force, improper treatment, misuse... - Page 44 Made in Germany SOLO Kleinmotoren GmbH SOLO Kleinmotoren GmbH Postfach 60 01 52 PO Box 60 01 52 71050 Sindelfingen 71050 Sindelfingen DEUTSCHLAND GERMANY Tel.: 07031 301-0 Tel.: +49 7031 301-0 Fax: 07031 301-130 Fax: +49 7031 301-149 info@solo-germany.com export@solo-germany.com...
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