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1163 Adjustment Manual This Adjustment Manual is valid for machines from the following serial numbers onwards: 6 001 000 296-12-18 710/002 Justieranleitung engl. 06.04...
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The reprinting, copying or translation of PFAFF Service Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source. PFAFF Industrie Maschinen AG Postfach 3020 D-67653 Kaiserslautern Königstr. 154 D-67655 Kaiserslautern...
Contents Contents ................. Chapter - Page .09.01 Selecting the user level ....................13 - 17 .09.02 Example of a parameter input ..................13 - 18 .09.03 Liste der Parameter ....................13 - 19 Reset / Cold start ......................13 - 20 Explanation of the error signals ...................
Adjustment Adjustment Please observe all notes from Chapter 1 Safety of the instruction manual! In particular care must be taken to see that all protective devices are refitted properly after adjustment, see Chapter 1.06 Danger warnings of the instruction manual! If not otherwise stated, the machine must be disconnected from the electrical power supply.
Adjustment Adjusting the basic machine Pre-adjusting the needle height .04.01 Requirement With the needle bar at b.d.c., the top marking on needle bar 1 should be level with the bottom edge of bushing 3. Fig. 13 - 01 By turning the balance wheel, bring the needle bar to its b.d.c. Without twisting it, adjust needle bar 1 (screw 2) in accordance with the requirement.
Adjustment Setting the bottom feed dog at its neutral position .04.02 Requirement With the stitch length set at "0", cranks 1 and 3 should be in alignment, and there should be no feeding motion of the bottom feed dog when the balance wheel is turned. 76-026 Fig.
Adjustment Bottom feed dog motion .04.03 Requirement 1. When the needle bar is at its t.d.c., the bottom feed dog should be in its top point of reversal when the stitch length is set at "0". 2. When the needle bar is positioned 0.6 after t.d.c. and the largest stitch length is set, the bottom feed dog should not move when the reverse feed switch 3 is operated.
Adjustment Bottom feed dog position .04.04 Requirement When the stitch length is set at "0" and the bottom feed dog 5 is at t.d.c., it should 1. Be positioned in the centre of the needle plate cutout in the feeding direction. 2.
Adjustment Needle rise, hook clearance, needle height and bobbin case position finger .04.05 Requirement When the bottom marking on needle bar 3 is level with the bottom edge of bushing 5 1. The point of hook 1 should be centred to the needle and at a distance of 0.04 – 0.10 mm from the groove of the needle, and 2.
Adjustment Thread check spring and thread regulator .04.06 Requirement 1. The movement of the thread check spring should be completed, when the needle point penetrates the material (spring stroke approx. 7 mm). 2. When the thread is being looped round the hook and the loop is at its largest, the thread check spring should have moved approx.
Adjustment Knee lever stop .04.07 Requirement When knee lever 3 has been moved as far as possible, the presser foot should rise approx. 9 mm above the needle plate. Fig. 13 - 07 Adjust screw 1 (nut 2) in accordance with the requirement. 13 - 8...
Adjustment Presser foot pressure .04.08 Requirement The material should be fed without difficulty at all times and there should be no sign of pressure marks on the material. Fig. 13 - 08 Adjust milled screw 1 (milled nut 2) in accordance with the requirement. 13 - 9...
Adjustment Adjusting the thread trimmer –900/93 Adjusting the synchronizer .05.01 Requirement 1. When the machine has stopped it should be positioned in b.d.c. needle bar. 2. After thread trimming the machine should be positioned in t.d.c. take-up lever. Fig. 13 - 09 Slightly loosen screw 1 and adjust it in accordance with requirement 1.
Adjustment Adjusting the control cam .05.02 Requirement When the take-up lever is at its t.d.c., the cutting operation should have been concluded (roller lever is pushed out of the control cam). Fig. 13 - 10 Adjust control cam 1 (screws 2) in accordance with the requirement. Make sure that the control cam 1 is touching retaining collar 3, when the screws 2 are tightened! 13 - 11...
Adjustment Position of the stationary knife .05.03 Requirement The centre of the stationary knife 1 should be at needle hights and should have a distance of 3.5 mm . 79-020 Fig. 13 - 11 Adjust stationary knife 1 (screws 2) in accordance with the requirement. For technical reasons it may be necessary to alter the specified basic position: Move stationary knife 1 towards "+"...
Adjustment Needle thread tension release .05.04 Requirement When magnets 3 are attracted, there should be a distance between the tension disks 4 of at least 0.5 mm. 0,5 mm Fig. 13 - 12 Adjust tension cable 1 (nuts 2) in accordance with the requirement. 13 - 13...
Adjustment Adjusting the thread wiper –909/93 Requirement 1. During its movement thread wiper 1 should not have any contact. 2. When the take-up lever is at its t.d.c., and the thread wiping device is switched on, the thread wiper 1 should pass behind the needle point with a clearance of approx. 1 mm and under it with a clearance of approx.
Adjustment Adjusting the automatic presser foot lift –910/93 Requirement When the automatic presser foot lift is operated, the presser foot should be 9 mm above the needle plate. Fig. 13 - 14 Adjust shaft 1 (screw 2) in accordance with the requirement. 13 - 15...
Adjustment Adjusting the backtacking mechanism –911/93 Requirement When the reverse feed switch 3 (reverse sewing) is operated, the stitch length should be the same as during sewing. Fig. 13 - 15 Adjust solenoid 1 (screws 2) in accordance with the requirement. 13 - 16...
Adjustment Parameter settings Selecting the user level .09.01 Switch on the machine. Press the TE/Speed key twice to call up the input mode. By pressing the corresponding +/- key select the parameter group "798". By pressing the corresponding +/- key select the desired user level: "0"...
Adjustment Example of a parameter input .09.02 Switch on the machine. Press the TE/Speed key twice to select the input mode. By pressing the corresponding plus/minus key select parameter "798" and the user level "B", see Chapter 13.09.01 Selecting the user level. Select parameter "607"...
Adjustment Liste der Parameter .09.03 Control panel beep tone A, B, C Speed display B, C Speed max. B, C 300 - 6000 4000 Cutting speed B, C 60 - 500 Bobbin thread control A,B,C 0 - 2 0 = off 1 = thread monitor 2 = reverse counter Needle postion 0...
Adjustment Reset / Cold start After selecting the reset menu, by pressing the corresponding key it is possible to delete seam parameters, delete seam programs and to carry out a cold start. Press and hold "+" on keys A and D and switch on the machine, see Chapter 7.01 Main switch.
Adjustment Explanation of the error signals Signal Description E001 Pedal not in neutral position E009 Start inhibitor during standstill E010 Incorrect machine class E062 Short circuit 24V E063 Overload mains supply circuit E064 Network monitoring E065 Extint low in operation E066 Short circuit E067 Network off E068 Extint low in operation...
Adjustment Internet update of the machine software The machine software can be updated with PFAFF flash programming. For this purpose the PFP boot program and the appropriate control software for the machine type must be installed on a PC. To transfer the data to the machine, the PC and the machine control unit must be connected with an appropriate null modem cable (part no.