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Sanyo VCC-HD2100P Service Manual

Megapixel camera
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SERVICE MANUAL
Megapixel Camera
CONTENTS
SPECIFICATIONS .............................................3
1. DISASSEMBLY ..............................................5
2. ADJUSTMENT ...............................................8
3. PARTS LIST ................................................12
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the
part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
WARNING
You are requested to use RoHS compliant parts for maintenance or repair.
You are requested to use lead-free solder.
(This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrying
out repair work.)
NOTE: 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N.S.P. : Not available as service parts.
Design and specifications are subject to change without notice.
L5DJ2/XE2-Z, XE2-C1F, XE2-C8F, US2-Z, US2-C1F, US2-C8F (R)
PRODUCT SAFETY NOTICE
FILE NO.
VCC-HD2100P
(Product Code : 117 411 02)
(Product Code : 117 461 02)
(Product Code : 117 461 12)
(Europe, U.K., Southeast Asia)
VCC-HD2100
(Product Code : 117 411 03)
(Product Code : 117 461 03)
(Product Code : 117 461 13)
(U.S.A., Canada, Taiwan, Brazil)
REFERENCE No.SM5310793

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  Summary of Contents for Sanyo VCC-HD2100P

  • Page 1: Table Of Contents

    FILE NO. SERVICE MANUAL VCC-HD2100P Megapixel Camera (Product Code : 117 411 02) (Product Code : 117 461 02) (Product Code : 117 461 12) (Europe, U.K., Southeast Asia) VCC-HD2100 (Product Code : 117 411 03) (Product Code : 117 461 03) (Product Code : 117 461 13) (U.S.A., Canada, Taiwan, Brazil)
  • Page 2 WARNING Do not use solder containing lead. Note: This product has been manufactured using lead-free If replacing existing solder containing lead with lead-free solder in order to help preserve the environment. solder in the soldered parts of products that have been manufactured up until now, remove all of the existing solder Because of this, be sure to use lead-free solder when at those parts before applying the lead-free solder.
  • Page 3: Specifications

    Backlight compensation : Multi-spot evaluative metering, center-weighted evaluative metering, masking, face detection Electronic sensitivity boosting : Auto (32 x max) or Off Electronic shutter : 1/25, 1/50, 1/120, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VCC-HD2100P) Electronic shutter : 1/30, 1/60, 1/100, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VCC-HD2100)
  • Page 4 Network Image/ video compression : H.264/ JPEG Video size (H.264) : (16:9) 1920x1080, 1280x720, 640x360, 320x180 Video size (H.264) : (4:3) 1600x1200, 1280x960, 1024x768, 640x480, 320x240 Video size (JPEG) : (16:9) 1920x1080, 1280x720, 1024x576, 640x360 Video size (JPEG) : (4:3) 2288x1712,1600x1200, 1280x960, 1024x768, 800x600, 640x480, 320x240 Picture quality : QUALITY mode: BASIC, NORMAL, ENHANCED, FINE, SUPER FINE Picture quality : BITRATE mode: User-specified bit rate...
  • Page 5: Disassembly

    1. DISASSEMBLY 1-1. REMOVAL OF CABINET AND COVER 1. Cover, USB 2. Screw 3 x 12 3. Two screws 3 x 6 4. Mounting + Cover mounting 5. Two screws 3 x 4 6. Cover left 7. Cover iris 8. Cover right 9.
  • Page 6 1-2. REMOVAL OF CABINET FRONT AND ASSY UNIT 1. Spacer CA1 2. Cabinet, front 3. FPC (CN303) 4. Connector (CN104) 5. Two screws 1.7 x 4 6. Two screws 1.7 x 4 7. Two screws 2 x 4 8. Two screws 2 x 4 9.
  • Page 7 1-4. REMOVAL OF CA-3 BOARD, CA-5 BOARD AND CA-4 BOARD 1. Two screws 1.7 x 4 When assembling, tighten the screws order. A 2. Connector 3. CA-3 board 4. Assy wire (W4001, CN602) 5. CA-5 board 6. Two screws 1.7 x 4 7.
  • Page 8: Adjustment

    SET button of the operation panel. Calibration software 3. Double-click on the DscCalDi.exe. 4. L5DJ2/--2 is selected with Model_Code. Chroma meter VJ8-0192 5. PAL (VCC-HD2100P) or NTSC (VCC-HD2100) is Spare lump (pattern box) VJ8-0191 selected with Video_Mode. Standard lens VHJ-0196...
  • Page 9 2-5. Adjustment 2. CMOS White Point Defect Detect Adjustment 1. AWB Adjustment Adjustment location: CCD Defect of computer screen Measuring location: Computer screen Measuring equipment: Subject: Note: If readjusting after it has already been adjusted, wait for 15 minutes or more for the unit to cool down first. Adjustment method: 1.
  • Page 10 4. Focus Assistance Drive Adjustment 5. CS Mount Optical Axis Adjustment Adjustment location: Privacy Mode of computer screen Measuring location: Computer screen Measuring equipment: Subject: Lens of VHJ-0196 Preparation: Lens is set on TELE edge/NEAR edge. Adjusting method: 1. Connect the camera’s USB terminal to the computer’ USB connector.
  • Page 11 2-6. Overwriting firmware from the calibration software Preparation: PC with overwriting firmware copied to the preferred folder in the HD. Data: s32xxxxx.BIN (xxxxx: version) Overwriting method: 1. Connect the camera’s USB terminal to the computer’ USB connector. 2. It turns on power while pushing the FAR button and the SET button of the operation panel.
  • Page 12: Parts List

    613 220 5337 CABINET,BACK-L5DJ2 9210 613 217 8488 ASSY,WIRE,VIDEO CABLE 5018 613 220 5344 CABINET,FRONT-L5DB2 9220 645 092 9700 CORE,CLAMP,VCC-HD2100P ONLY 5020 613 222 0828 COVER IRIS-L5DB2 645 070 0552 CORE,CLAMP,VCC-HD2100P ONLY 5022 613 220 5368 COVER LEFT-L5DB2 9801 645 101 2333...
  • Page 13 NJ512 5009 5008 NJ516 5012 NJ518 NJ518 6004 5030 NJ616 5016 6002 6006 5024 8000 5018 5014 L5DJ2/XE_CAB...
  • Page 14 ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID Aluminum Solid Capacitor NP-ELECT...
  • Page 15 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C1049 303 381 8109 CERAMIC 1U K 6.3V R1005 301 258 6609 MT-GLAZE 10K DC 1/16W C1051 303 338 0309 CERAMIC 0.1U K 10V R1006 301 037 5403 MT-GLAZE 1K JA 1/10W C1052 303 338 0309 CERAMIC...
  • Page 16 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R3021 301 225 1408 MT-GLAZE 47K JA 1/16W COMPL PWB,CA-3 R3022 301 225 1408 MT-GLAZE 47K JA 1/16W 613 220 3708 R3023 301 113 9103 MT-GLAZE 300K JA 1/16W R3025 301 225 0203 MT-GLAZE 3.3K JA 1/16W (CAPACITOR) R3027...
  • Page 17 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R4011 301 037 5403 MT-GLAZE 1K JA 1/10W C6002 303 155 1800 CERAMIC 0.01U K 25V R4012 301 037 5403 MT-GLAZE 1K JA 1/10W C6003 303 419 8903 CERAMIC 10U M 6.3V R4013 301 037 5403 MT-GLAZE...
  • Page 18 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R4208 301 241 1406 MT-GLAZE 470 DC 1/16W COMPL PWB,CA-8 R4209 301 166 8306 MT-FILM 1.2K DU 1/16W 613 220 3739 R4210 301 166 8108 MT-FILM 1K DU 1/16W R4212 301 166 8801 MT-FILM 2.2K DU 1/16W (SEMICONDUCTORS)
  • Page 19: Circuit Diagrams & Printed Wiring Boards

    CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS TABLE OF CONTENTS OVERALL WIRING, BLOCK DIAGRAM & CIRCUIT DIAGRAMS Page OVERALL WIRING OVERALL CIRCUIT BLOCK DIAGRAM CA-1 BOARD CMOS IMAGE SENSOR (CMOS) CA-2 BOARD (DM-A) SYSTEM ASIC CA-2 BOARD (PW-A) POWER CA-2 BOARD (SY-A) SYSTEM CONTROL CA-3 BOARD CONTROL SWITCH (SW) CA-4 BOARD POWER (PW-1) CA-5 BOARD ETHERNET &...
  • Page 20 NOTES: 1. All resistance values in "OHMS" unless otherwise noted. (K=1,000 ; M=1,000,000) 2. All capacitance values in "µF" unless otherwise noted. p=pico farad ; n=nano farad ; µ ,u or U=micro farad 3. All inductance values in "µH" unless otherwise noted. µ...
  • Page 21 OVERALL WIRING, BLOCK DIAGRAM & CIRCUIT DIAGRAMS OVERALL WIRING CA-1 (CMOS) CA-2 CN101 CN952 (SY-A) A_VDD3 A_VDD3 A_VDD3 A_VDD3 3.3V(AL) AL(3.3V) CA-2 LANRESET LANRESET CN303 CN302 3.3V (DM-A) FILTER B- PC7(RDSEL) FILTER B+ PC6(CLK) FILTER A+ PC5(DATA0) FILTER A- ALL_RESET TEST POINT MRST MRST...
  • Page 22: Overall Circuit Block Diagram C4

    OVERALL CIRCUIT BLOCK DIAGRAM CA-2 IC112 CN111 VIDEO SD OUT DRIVER CN102 CN106 ALARM IN/OUT CA-3 CA-5 (LAN) RESET SW (SW) S9501 POWER CONTROL SW ABF-, ABF+, SET D[0:15], A[1:7], ZFWR, ZFRD, LANCS, LANREQ (DM-A) IC602 X6001 ETHERNET PHY 3.3V 25.000MHz CN952 IC121...
  • Page 23: Board Cmos Image Sensor (Cmos)

    CA-1 BOARD CMOS IMAGE SENSOR (CMOS) CA-1 C1-40700/L5DJ2-XE CN911 DGND DGND XCLR DGND SDIP7 SDIP7 SDIN7 SDIN7 SDIP6 SDIP6 SDIN6 SDIN6 SDIP5 SDIP5 SDIN5 SDIN5 TOUT7 SDIP4 SDIP4 M12 TOUT8 SDIN4 SDIN4 M13 NC SCKIP0 SCKIP0 M14 NC SCKIN0 SCKIN0 N1 NC VDDHPL SDIP3...
  • Page 24: Board (Dm-A) System Asic

    CA-2 BOARD (DM-A) SYSTEM ASIC C1114 IC112 A_VDD3 BH76806FVM QBH76806FVM-J CN111 C1112 NVCC ASIC_CVBS_OUT R1126 L1101 75;1/10J BK1608LL121 R1008 A_VDD1.8 VMUTE SD OUT 0;1/16Z STBY Vout 1.8V(VDD) VA112 VIDEO A_VDD1.2 AVR-M1608C270MTABB L1004 DRIVER SD OUT FBMH1608HL600 VDD1.2 TO PW-A 1608 A_VDD3 3.3V(AL) TO PW-A, SY-A...
  • Page 25 CA-2 BOARD (DM-A) SYSTEM ASIC [UPPER-LEFT] R1008 A_VDD1.8 0;1/16Z 1.8V(VDD) A_VDD1.2 L1004 FBMH1608HL600 VDD1.2 TO PW-A 1608 A_VDD3 3.3V(AL) TO PW-A, SY-A L1003 Q1004 FBMH1608HL600 UPA650TT-A 1608 AD25 AC25 AL26 AJ17 AE25 AE24 AE14 AA21 AA18 AA17 AA14 AA13 R1093 33K;1/16J Q1005 2SC4081-R...
  • Page 26 CA-2 BOARD (DM-A) SYSTEM ASIC [UPPER-RIGHT] C1114 IC112 A_VDD3 BH76806FVM QBH76806FVM-J CN111 NVCC C1112 ASIC_CVBS_OUT R1126 L1101 75;1/10J BK1608LL121 VMUTE SD OUT STBY Vout VA112 VIDEO AVR-M1608C270MTABB DRIVER SD OUT DQS19 DQS20 DQS20 DQS21 DQS21 DQS22 DQS22 DQS23 DQS23 DQS24 DQS24 DQS25 DQS25...
  • Page 27 QEV3HB------N CN103 ZUSB_DET ZBOOT_COMREQ 16.0X16.0 IRIS12V IRIS12V ASIC_SDO TO PW-A IRIS12V ASIC_SDI IRIS12V ASIC_SCK IRIS12V 0.500000 MRST CA-2 BOARD (DM-A) SYSTEM ASIC [LOWER-LEFT] 3.3V(AL) 3.3V(AL) ZSREQ 3.3V(AL) TO PW-A, SY-A RESET(A) 3.3V(AL) INA+ H=1.35 3.3V(AL) INA- INB+ INB- TO SY-A IRIS_VCA IRIS_VCA IRIS_REF...
  • Page 28 B------N DAP3 QS29PL064J60N DAP3 DQP12 DQ12 VDDQ DAP4 R1203 DAP4 DQP1 X16.0 VDDQ 0;1/16Z DAP5 ZCS0 DAP5 DQP13 DQP2 DQ13 DAP6 DAP6 DQP14 DQ14 VSSQ DAP7 ZFRD DAP7 VDDQ DAP8 0000 DAP8 DQP15 DQP0 CA-2 BOARD (DM-A) SYSTEM ASIC [LOWER-RIGHT] DQ15 DAP9 DAP9...
  • Page 29: Board (Pw-A) Power

    CA-2 BOARD (PW-A) POWER PW-A P1-41100/L5DJ2-XE VOLTAGE: POWER ON 12.0 TO DM-A IRIS12V TO SY-A 5.0V(AL) IC526 MC78L12ABD F5201 QMC78L12ABD-G 2A32V VOUT C5207 R5219 0;1/16Z L5202 TO DM-A VDD1.2 C5208 1AV4L2WN2R0MG 22;B 6.3 2125 C5202 0.1;B PVIN2 PGND2 CN521 R5203 PGND1 PVIN1 1K;1/16J...
  • Page 30: Board (Sy-A) System Control

    CA-2 BOARD (SY-A) SYSTEM CONTROL SY-A R3034 0;1/8Z TO DM-A, PW-A 3.3V(AL) ZSREQ ZBOOT_COMREQ Y1-41102/L5DJ2-XE2 TO DM-A VOLTAGE: POWER ON R3043 47K;1/16J R3089 100K;1/16J R3038 47K;1/16J R3015 0;1/16Z MOTOR DRIVER 5.0V(AL) R3040 TO PW-A CN303 IC305 150K;1/16J LB1906CL-TLM C3023 QLB1906CL-E-J R3031 0;1/16Z OUT4...
  • Page 31: Board Control Switch (Sw)

    CA-3 BOARD CONTROL SWITCH (SW) CN954 CA-3 ZCS1 ZCS1 LANREQ LANREQ C3-41100/L5DJ2-XE CN952 MRST MRST A_VDD3 A_VDD3 ABF- ABF+ LANRESET LANRESET LANRESET LANRESET POWERLED POWERLED ADJLED ADJLED LEFT RIGHT DOWN A_VDD3 MENU A_VDD3 ZFWR ZFWR ZFRD ZFRD MRST MRST LANREQ LANREQ ZCS1 ZCS1...
  • Page 32: Board Power (Pw-1)

    CA-4 BOARD POWER (PW-1) CA-4 L4001 D4001 FBMH3225HM102N SJPB-L6 D4002 F4001 POWER IN RF071M2S 3.5A125V C4-41100/L5DJ2-XE D4003 RF071M2S AC24V/DC12V+ L4002 D4004 VOLTAGE: POWER ON FBMH3225HM102N SJPB-L6 AC24V/DC12V- CN401 D4112 SJPB-L6 CN441 D4403 SJPB-H9 T4001 6.5V(AL) CEE158 6.5V(AL) 6.5V(AL) 6.5V(AL) 3.3V(AL) D4402 3.3V(AL) SK34A...
  • Page 33: Board Ethernet & Power (Lan)

    CA-5 BOARD ETHERNET & POWER (LAN) CA-5 T6001 SI-52008-F R6044 560;1/16J C5-41100/L5DJ2-XE YELLOW GREEN 1CT:1CT L6003 DLP11SN900SL2 1CT:1CT L6004 DLP11SN900SL2 L6002 BLM18PG121SN1 R6043 10;1/10D -48V_A(PoE) 0V_A(PoE) -48V_B(PoE) IC601 NC7SZ32P5X 0V_B(PoE) R6001 QNC7SZ32P5X-P R6004 R6005 TO LAN 1K;1/16J 10K;1/16J 6.8K;1/16J CN601 25.000MHz R6058 R6059...
  • Page 34: Board Iris Driver (Iris)

    CA-8 BOARD IRIS DRIVER (IRIS) CA-8 C8-41100/L5DJ2-XE CN973 VOLTAGE: POWER ON IRIS12V 12.0 IRIS12V IRIS12V IRIS12V 3.3V(AL) Q9704 2SC5658-R R9710 3.3V(AL) 1K;1/16J 3.3V(AL) R9712 R9715 Q9702 4.7K;1/16J 27K;1/16J 2SA2029-R 3.3V(AL) CN972 R9701 IRIS_VCA 0;1/16Z IC971 R9719 Q9705 L9701 UPC358GR-9LG-E1 330;1/10J 2SC2412K-R BLM11B102SPT IRIS_REF...
  • Page 35: Board Power (Pw-C)

    CA-9 BOARD POWER (PW-C) CA-9 CN421 C9-41100/L5DJ2-XE 3.3V(AL) VOLTAGE: POWER ON 3.3V(AL) 3.3V(AL) 3.3V(AL) 15V(AL) 15V(AL) CN422 6.5V(AL) L4201 6.5V(AL) FBMH1608HM221 3.3V(AL) 6.5V(AL) 6.5V(AL) 5.0V(AL) 5.0V(AL) 6.5V(AL) 5.0V(AL) 3.3V(AL) 5.0V(AL) C4209 3.3V(AL) 0.22;B R4206 5.0V(AL) 3.3V(AL) 330;1/16J 3.3V(AL) 15V(AL) 15V(AL) 15V(AL) TO CA-2 (PW-A) QTA76432FC--G...
  • Page 36: Printed Wiring Boards (P.w.b.)

    PRINTED WIRING BOARDS (P.W.B.) CA-1 P.W.B. (SIDE A) CA-1 P.W.B. (SIDE B) C9124 C9106 C9109 C9105 C9113 R9102 C9131 CA-2 P.W.B. (SIDE A) CA-2 P.W.B. (SIDE B) CN111 CN111 L1082 CL301 SIDE-B R1081 CN106 Q1081 CL302 VA102 S3008 CL314 C1082 L1101 VA112 R1084 R1085...
  • Page 37 CA-3 P.W.B. (SIDE B) CA-3 P.W.B. (SIDE A) 1AC4B10H3700AA 1AC4B10H3700AA PWB,CA3 CN955 CN954 S9501 SIDE-B ABF- S9503 SIDE-A ABF+ CN952 CA-4 P.W.B. (SIDE A) CA-4 P.W.B. (SIDE B) R4107 C4105 R4128 C4111 D4114 D4111 R4108 R4112 R4113 1AC4B10H3700BA R4106 R4115 1AC4B10H3700BA SIDE-A IC413...
  • Page 38 CA-5 P.W.B. (SIDE A) CA-5 P.W.B. (SIDE B) D6004 D6005 D6006 D6007 D6012 D6010 D6011 D6012 D6008 D6009 R6061 T6001 R6045 Q6002 C6020 L6003 R6043 L6004 SIDE-A R6021 CN602 T6001 C6012 IC602 R6059 PWB,_CA5 R6040 R6058 R6044 R6039 C6011 R6015 C6008 R6041 R6006...
  • Page 39 CA-8 P.W.B. (SIDE A) CA-8 P.W.B. (SIDE B) PWB,CA8 SIDE-B R9720 CN972 IC971 R9719 R9712 CL974 CL973 CL973 CL974 R9709 Q9704 C9705 R9718 Q9703 C9707 C9711 CN972 C9714 Q9701 R9702 PWB,CA8 CL971 CL971 CN973 CL972 CL972 L9702 C9712 1AC4B10H3700DA R9722 SIDE-A CN973 CA-9 P.W.B.
  • Page 41 SANYO Electric Co., Ltd. Osaka, Japan Oct./’09...

This manual is also suitable for:

Vcc-hd2100Vcc-hd2300pVcc-hd2300