Summary of Contents for Evolution Portable Generator
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® ® 4-STROKE PETROL ENGINE (EVOMITS) WITH EVO-SYSTEM TECHNOLOGY ® ORIGINAL MANUAL Please read instructions before operating this tool * Generic images shown to illustrate the Evo-System’s functionality. Engine and outputs may vary according to market destination.
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Download a FREE QR READER APP and scan the QR coDE (below). Instantly watch the HD Evo-System Video on your Smart Phone. Make sure the HD setting is on. If you don’t have a Smart Phone, you can also watch all Evolution’s videos online.
® TABLE OF CONTENTS Important Information 12 Month Limited Warranty General Safety Rules Engine Additional Specific Safety Rules Symbols & Labels Specification Machine Overview Assembly Operation Maintenance Environmental Protection EC - Declaration of Conformity Rubber Coupling Replacement Troubleshooting Guide NOTICE: A parts diagram can be downloaded from www.evolutionpowertools.co.uk/evosystem.html www.evolutionpowertools.com...
® IMPORTANT Evolution Power Tools is not liable for any costs incurred on such goods or consequential Please read these operating and safety damages. No officer, employee or agent of instructions carefully and completely. For Evolution Power Tools is authorised to make...
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® 4. Power tool use and care e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use a. Do not force the power tool. Use the correct power tool for your application. reduces the risk of electric shock.
® SAFETY INSTRUCTIONS Do not allow sand to come into contact with FOR EVOLUTION ENGINE any part of the engine k. Do not allow the engine to run out a. Petrol or diesel powered engines must of fuel while a generator under load is attached.
® g. Fill the tank with the correct grade of SPECIFICATION unleaded fuel to a level approximately half way up the fuel filter. Pour the fuel into the Engine Specification - EVOMITS tank carefully and do not try to fill the tank completely.
® ASSEMBLY Your EVO-SYSTEM Engine needs some minor assembly and will need minimal operator adjustments to commission the machine. 1. Attaching the Transportation Handle The Transportation handle should be attached to the machines external tubular frame using the two ø8 mm coach bolts and plastic headed thumb nuts.
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® The third support foot fits onto a boss located under the front bottom cross member of the external frame. To fit the support feet: • Insert ø8mm bolts through the support feet with the bolt heads positioned within the domed rubber feet. •...
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Chart (Refer also to MAINTENANCE – Engine oil replacement ) 5. Connecting an accessory Your EVO-SYSTEM Engine has a unique coupling that enables a variety of Evolution accessories to be connected to and be Fig 7 driven by this machine. This coupling is engineered to very fine tolerances and must be kept clean and free from dirt, debris etc.
® • Holding onto a convenient part of the external engine frame can aid the operator achieving and maintaining alignment when connecting an accessory. • Gently push the accessory into the engine. Keep the 3 locating pins and the two stabilising pins aligned with their respective docking positions.
® Note: If either fluid levels require ‘topping up’ follow previously outlined instructions (Refer to ‘Checking Oil Level’ and ‘Safety Instructions For Fuel Filling’). Do not try to start the engine until fluid levels have been checked and adjusted and a visual safety check has been completed.
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• Allow the engine to come to a complete stop and turn the fuel tap to the ‘OFF’ position. (Fig. 16) 3. Transporting your Evolution Engine Although compact this machine is heavy. Enlist competent help if necessary when transporting this machine.
If in doubt have the machine serviced at an Evolution approved Service Centre. 1. Engine oil replacement Fig 18 Note: Engine oil is easier to replace when the engine has been run up to temperature and the oil is warm.
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® • Pull the HT lead from the spark plug. • Using the spark plug socket and ‘T-’bar (supplied) remove the spark plug. (Fig. 20) A serviceable spark plug in good condition should exhibit light tan deposits on the plug nose. Remove these deposits with a stiff brass wire brush.
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® 4. Fuel Tank Filler Filter Occasionally visually check the condition of the fuel tank filter (when refuelling is ideal). If there is any sign of deposit build up, remove the filter from the tank and clean. • Clean the filter with environmentally friendly water based degreasing agent and if necessary blow the fine mesh through with clean, dry compressed air.
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® Note: The Plastic ring is not ‘handed’ and can fit onto the flange either way round. • Check the installation. 7. Uni-coupling Clutch Drive from the engine to the accessory is transmitted by a 12 toothed sprung loaded dog clutch coupling. This should be kept clean and the teeth regularly inspected for wear (preferably at every connection or disconnection).
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Visual Check www.evolutionpowertools.co.uk/uk/evo-system_downloads.html. Check/ If you do not feel confident, please contact our Replacement helpline for further help and advice. * Evolution’s internal test data. *Replacement engine oil is available from Evolution or use a high quality 10W40 mineral oil. www.evolutionpowertools.com...
® CoNdITIoN PoSSIBLe CAUSe ACTIoN Fuel Starvation Replenish fuel in the fuel tank Accessory not connected or not Carefully connect required connected successfully accessory Low engine oil level causing Check and replenish engine oil Engine will not safety shutdown start/cuts out Engine positioned on a slope Check oil level.
® The manufacturer of the product covered by this Declaration is: Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the relevant provisions of the Machinery Directive and other appropriate directives as detailed below.
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• Note the position of the recoil starting handle for future re-installation. Remove the recoil starting system by undoing and removing the 3 x ø8 mm (Evolution Engine) or 3 x ø10 mm (Mitsubishi Engine) securing bolts and washers. Store these and the recoil system safely.
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® Between 6 – 8 full turns of the bolt head Replacement of the rubber element and dog should be sufficient for the dog clutch to be clutch is a reversal of the removal procedure. disconnected from the engine crankshaft. This However note the following: however may not be apparent to the operator as the bolt may not withdraw from the dog clutch.
® TRoUBLeShooTING GUIde SYMPToMS CoMMeNTS ANd PoSSIBLe SoLUTIoNS Engine will Check – not start 1. The ignition switch is in the ‘ON’ position. Fig. 1 2. The Fuel Tap is turned to the ‘ON’ position. Fig. 2 3. The Choke is correctly set for starting. Fig. 3 4.
® SYMPToMS CoMMeNTS ANd PoSSIBLe SoLUTIoNS Pressure Washer Check the water supply (whenever possible connect to the mains water supply and No water through turn on the tap). the lance If connected to a water barrel always try to ensure that the barrel is higher than the machine, and that the supply is tapped from near the base of the barrel.
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