WAGNER ProSpray 24 Operating Manual
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WAGNER ProSpray 24 Operating Manual

Airless high-pressure spraying unit
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Operating manual
Airless high-pressure spraying unit
ProSpray 24

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Summary of Contents for WAGNER ProSpray 24

  • Page 1 ® Operating manual Airless high-pressure spraying unit ProSpray 24...
  • Page 2 The operating instructions state that the following points must always be observed before starting up: 1. Faulty units must not be used. 2. Secure WAGNER spray gun using the safety catch on the trigger. 3. Ensure that the unit is properly earthed. The connection must take place through a correctly earthed two-pole and earth socket outlet.
  • Page 3 1 MΩ. Danger For reasons of function, safety and durability Caution! Danger of injury through injection! use only original WAGNER high-pressure hoses. Never point the spray gun at yourself, other persons or animals. Never use the spray gun without spray jet safety guard.
  • Page 4 Cleaning units with solvents When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air Danger mixture can be produced. The container must be earthed. ProSpray 24...

  • Page 5: Description Of Unit

    In the following there is a short description of the techni- coating materials to be processed. cal construction for better understanding of the function. Dilutable lacquers and paints or those containing sol- WAGNER ProSpray units are electrically driven high- vents, two-component coating materials, dispersions, la- pressure spraying units. tex paints.

  • Page 6: Table Of Contents

    Description of unit 3.3 Legend for explanatory diagram of ProSpray 24 Spray gun ON/OFF switch High-pressure hose Control system cover Return hose Digital Electronic Spray Control (ESC) system Suction hose Control panel indicators Stand Pressure control knob Drip cup Oil cup for EasyGlide (EasyGlide prevents...
  • Page 7 Description of unit 3.5 Legend for explanatory diagram of upright cart unit Pail hook Suction tube Filter Return hose 3.6 Explanatory diagram of upright cart unit Parts not identified are the same as on Figure 3. ProSpray 24...
  • Page 8 Description of unit Starting operation 3.7 Technical data ProSpray 24 3.9 Transportation in vehicle Roll the high-pressure hose over the suspension device Voltage: 220~240 V AC, 50/60 Hz or at the handle. 100~120 V AC, 50/60 Hz Secure the unit with a suitable fastening.

  • Page 9: Control Panel Indicators

    SER V IC E pressure and the relief valve is in the SPRAY posi- tion, either the spray tip is worn or the sprayer is in need of service/repair. ProSpray 24...

  • Page 10: Coating Material

    Pressing the #3 key performs a function described on the active menu screen or decrease a value. #4/Select Key Pressing the #4 key selects the active menu screen or performs a function described on the active menu screen. ProSpray 24...
  • Page 11 CLEAN position in timers and a screen that allows the user to reset the timers. the blue zone and the relief valve is in the PRIME position. ProSpray 24...

  • Page 12: Spraying Technique

    The unit is equipped with a high-pressure hose specially Attention suited for piston pumps. Only use WAGNER original-high-pressure Caution! Do not pump or spray into a hoses in order to ensure functionality, safety container with a small opening (bung- and durability.

  • Page 13: Suction Filter

    5. Pull the filter cartridge (2) from the bearing spring (3). 6. Clean all the parts with the corresponding cleaning agent. If necessary, replace the filter cartridge. 7. Check the O-ring (4), replace it if necessary. ProSpray 24...
  • Page 14 Remove and replace valve balls. Valve seats worn. Remove and replace valve seats. Coating material exits Upper packing is worn. Remove and replace packing. at the top of the fluid section Piston is worn. Remove and replace piston. ProSpray 24...
  • Page 15 Additionally, follow all other temperature of the Digital ESC warnings to reduce the risk of an injection System has risen too high. Take the sprayer to a Wagner injury, injury from moving parts or electric authorized service center for repair.

  • Page 16: General Servicing

    Servicing of the unit should be carried out once annually 2. Switch the unit ON and then OFF so that the con- by the WAGNER service. necting rod is positioned in the lower stroke position. 1. Check high-pressure hoses, device connecting line and plug for damage.
  • Page 17 7. Push piston (3) downward out of the pump manifold (2). 8. Unscrew retainer nut (6) from the pump manifold (2) and remove piston guide (7). 9. Remove upper packing (8) and lower packing (9) from the pump manifold (2). ProSpray 24...
  • Page 18 (10). 23 Screw pump manifold (2) tightly to gear unit housing. 24. Lubricate O-ring (Fig. 15, Item 6) between pump manifold (2) and inlet valve housing with machine grease. Screw inlet valve housing to the pump mani- fold. ProSpray 24...
  • Page 19 Repairs at the unit 11.4 ProSpray 24 connection diagram 100~120 V AC Pressure Sensor Potentiometer Pressure Sensor Jumper GREEN Ground Switch Motor AC-Motor AC-Motor AC-Line AC-Neut Surge Suppressor Control Panel Electronic Pressure Board Control (EPC) WHITE WHITE 220~240 V AC...

  • Page 20: Spray Gun

    Accessories and spare parts 12. Accessories and spare parts 12.1 Accessories for ProSpray 24 (accessories illustration, see Page 104) Item Order No. Description Item Order No. Description 0296 388 Spray gun AG 08 (aluminium model) 0034 038 Double socket for coupling high-pressure...

  • Page 21: High-Pressure Hose

    0551 509 Lower seal insertion tool 0508 619 118 ml EasyGlide (prevents increased wear and tear to the packings) 0508 620 118 ml EasyClean (for the fluid section interior) 9984 507 High-pressure hose DN 6 mm, 15 m ProSpray 24...
  • Page 22 Cord wrap (2) 0295 609 Handle washer (2) 0551 555 Screw (4) 0295 610 Roll pin (2) 0551 653 Cart weldment (includes items 8–10) 9890 104 Cap (2) 0278 373 Wheel (2) 0294 534 Spacer (4) 0508 586 Plug ProSpray 24...

  • Page 23: Return Hose

    (spare parts diagram, see Page 110) Item Order No. Description 0508 608 Suction hose 0508 605 Return hose 0508 738 Filter 9871 105 O-ring (2) 0279 459 Clamp 9822 526 Retaining clip 0551 106 Suction hose assembly (includes items 1–6) ProSpray 24...

  • Page 24: Selection Of Tip

    Order no. 0999 321 Length 100 cm Order no. 0096 015 Length 45 cm Order no. 0999 322 Length 200 cm Order no. 0096 016 Length 60 cm Order no. 0999 323 Length 300 cm Order no. 0096 017 ProSpray 24...

  • Page 25: Airless Tip Table

    13.4 Airless tip table Trade Tip 2 F thread (11/16 - 16 UN) G thread (7/8 - 14 UN) up to 270 bar for Wagner spray guns for Graco/Titan spray guns (27 MPa) Order no. 1006 001 Order no. 1006 002...
  • Page 26 254 66 Helsingborg Denmark Hong Kong Sweden Phone 43632811 Phone 852 / 865 1802 Phone 042/150020 Fax 43430528 Fax 852 / 529 1753 Fax 042/150035 A list of international WAGNER distributors is available on request 03 / 05 ProSpray 24...
  • Page 27 Zubehörbild g Accessories illustration f Illustration des accessoires i Figura degli accessori ProSpray 24 ProSpray 24...
  • Page 28 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 24 d Hauptbaugruppe g Main Assembly f Ensemble principal i Gruppo principale Upright Cart Unit ProSpray 24...
  • Page 29 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 24 d Farbstufe g Fluid section f Pompe à peinture i Stadio della vernice ProSpray 24...
  • Page 30 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 24 d Baugruppe Antrieb g Drive Assembly f Ensemble moteur i Gruppo azionamento ProSpray 24...
  • Page 31 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 24 d Hoher Wagen g Upright cart f Chariot haut i Carrello alto ProSpray 24...
  • Page 32 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 24 d Niedriger Wagen g Low boy cart f Chariot bas i Carrello basso ProSpray 24 d Gestell g Stand f Support i Telaio ProSpray 24...
  • Page 33 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 24 d Ansaugsystem Gestell und niedriger Wagen g Suction system for stand and low boy cart f Système d’aspiration support et chariot bas i Sistema di aspirazione telaio e...

  • Page 34: Important Notes On Product Liability

    Der Betreiber ist verpflichtet, das Gerät zur Prüfung anzumelden. manufacturer´s liability can fully or partially be inapplicable; Wenden Sie sich bitte an die Kundendienststellen der Firma WAGNER. in extreme cases usage of the entire device (Diese Vorschrift gilt nur für Deutschland).

  • Page 35: Prospray

    Con gli accessori e le parti di ricambio originali WAGNER avete la officiels concernés (syndicats corporatifs et inspection du garanzia che tutte le norme di sicurezza sono soddisfatte.

  • Page 36: Declaration Of Conformity

    Konformitätserklärung Déclaration de conformité Hiermit erklären wir, dass die Bauart von Par la présente, nous déclarons, que le type de WAGNER ProSpray 24 WAGNER ProSpray 24. folgenden einschlägigen Bestimmungen entspricht: Correspond aux dispositions pertinentes suivantes: 73/23 EWG, 89/336 EWG, 92/31 EWG, 93/68 EWG, 73/23 CEE, 89/336 CEE, 92/31 CEE, 93/68 CEE, 98/37 EWG.

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