Related Manuals for Motrec T-448HD
Summary of Contents for Motrec T-448HD
- Page 1 T-448HD OPERATOR AND MAINTENANCE MANUAL SPARE PARTS LISTS INCLUDED SERIAL NUMBER : 1006000 & UP Printed in Canada...
- Page 2 To initiate warranty coverage on any MOTREC vehicle, the Dealer must complete and return the “Sales/Installation Report” to MOTREC within 30 days after delivery to the Original Retail Purchaser; or within 90 days after the delivery date to the Dealer, which ever occurs first. Failure to follow these procedures will result in considering the warranty coverage effective as of the shipment date from the factory.
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Page 3: Table Of Contents
ELECTRICAL DIAGRAM CURTIS SPEED CONTROLLER WIRING : STANDARD CONFIGURATION DIAGNOSTICS AND TROUBLESHOOTING TROUBLESHOOTING CHART LED DIAGNOSTICS PROGRAMMING PARAMETERS – E-480TT, T-448HD SPARE PARTS BODY FORD F-150 DIFFERENTIAL BRAKE CONTROLS FRONT AXLE, SUSPENSION, STEERING, DISC BRAKES D00-4002 SEPEX MOTOR AND DRIVE REAR SUSPENSION ELECTRICAL DIAGRAM –... -
Page 4: Instructions
Instructions INSTRUCTIONS - 4 -... -
Page 5: Safety Warnings For Operators
Instructions SAFETY WARNINGS FOR OPERATORS • FAILURE TO OBEY THE FOLLOWING SAFETY RULES MAIN RESULT IN SEVERE INJURY. • It is the responsibility of the owner of this vehicle to train operators to ensure that they understand the operating characteristics of this vehicle, including training in vehicle stability, and obey the following safety rules and guidelines. -
Page 6: Operating Instructions
Instructions OPERATING INSTRUCTIONS It is the responsibility of the owner of this vehicle to ensure that the operator understands the operating characteristics of this vehicle, and obeys the safety instructions (ANSI B56). Do not drive this vehicle unless you are a qualified operator. BEFORE USING VEHICLE Before turning on key switch: set to neutral, check for any visible damage, check brake pedal. -
Page 7: Maintenance
Maintenance MAINTENANCE - 7 -... -
Page 8: Safety Warnings For Service Technicians
Maintenance SAFETY WARNINGS FOR SERVICE TECHNICIANS FAILURE TO OBEY THE FOLLOWING SAFETY RULES MAIN RESULT IN SEVERE INJURY. Owner shall comply with OSHA and ASME/ANSI B56.8 & B56.9 regulations for vehicle maintenance. Only qualified and authorized personnel shall be permitted to maintain, repair, adjust and inspect carriers, vehicles, tractors, and batteries. - Page 9 Maintenance Do not try to increase motor speed by changing parameter settings in the speed controller; it can cause accident and severe damage to the motor. SEPEX speed controls are protected by a diode in the power circuit to filter inductive loads in the event of a sudden power interrupt.
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Page 10: Decals And Labels
Maintenance DECALS AND LABELS ! CAUTION ! The images included in this section depict the decals/markings installed on the vehicle. It is of prior importance that theses decals/markings remain unaltered and readable. Else, the sticker or the part bearing the marking has to be replaced. Dashboard security warning label: General security warning label: Respectively, key switch markings, forward/reverse selector markings and light switch marking:... -
Page 11: Periodic Maintenance Checklist
Maintenance PERIODIC MAINTENANCE CHECKLIST ! WARNING ! Maintenance operations must be made by properly trained service technicians. − Keep clear from moving parts such as tires, sheaves and motor. − Check for all EE protections, when applicable, and keep cables and wires clear from mechanical and rubbing action −... -
Page 12: Accelerator
Maintenance ACCELERATOR GEAR − Remove the cover. − Backlash between gears must be reduced to a minimum by sliding holder; use locktite 262 to lock the three screws. − When the plastic gear is fully depressed a small backlash must remain between the gears. −... -
Page 13: Belt Installation And Tensioning
Maintenance BELT INSTALLATION AND TENSIONING INSTALLATION Adjust the sprockets using a straight edge. Slide up the edge on the larger pulley until it contacts the smaller pulley. Properly adjusted pulleys will provide three points of contact. Properly aligned pulleys will provide four points of contact. Tighten setscrews and recheck alignment. TENSIONING Check the force F required to provide a deflection of 1/8 in. -
Page 14: Hydraulic Brakes
Maintenance HYDRAULIC BRAKES DRUM BRAKES Remove brake drums and check linings wear; the linings should have a thickness exceeding 1/16" (1.5 mm). Turn the brake adjustment to reduce the clearance between lining and drum but avoid contact or drag when the wheels are turned and the pedal is released. DISC BRAKES Check pad linings for excessive wear;... -
Page 15: Front Axle And Steering
Maintenance FRONT AXLE AND STEERING ! CAUTION ! Before maintenance, turn off all switches, set to neutral, set parking brake, remove the key, and raise the front end of the vehicle supporting it with two jack stands of adequate capacity STEERING INSPECTION −... -
Page 16: Battery Maintenance
Maintenance BATTERY MAINTENANCE ! WARNING ! − It is the responsibility of the owner of this vehicle to ensure that the service technicians are properly trained, read and obey the safety rules and guidelines in this manual (ANSI B56). − Maintenance operations must be made by properly trained service technicians only. −... - Page 17 Maintenance BATTERY MOUNTING A loose battery increases damaging effects of vibrations and is more prone to short out. BATTERY DISCHARGE LIMIT Discharging below a 20% state of charge cuts down the battery life and the number of cycles available. At 20% state of charge, specific gravity of 6V battery should be 1180; and 1220 for industrial battery. CHARGING AREA −...
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Page 18: Battery Charger
Maintenance BATTERY CHARGER ! WARNING ! Always unplug the AC and DC electrical cords before attempting any repairs to the charger. CHARGER DOES NOT TURN ON: − Dc cord of portable chargers must be disconnected from batteries after every charge to restart; −... -
Page 19: Electrical Troubleshooting
Maintenance ELECTRICAL TROUBLESHOOTING ! WARNING ! Maintenance work must be performed by trained service technicians only. It is the responsibility of the owner of this vehicle to ensure that the services technicians are properly trained, understand and obey the safety rules and guidelines (ANSI B56). All service technicians must read and understand the maintenance warning section in this manual. - Page 20 Maintenance REVERSE ONLY On a SEPEX motor control, check the forward signal input on the controller. On a series wound motor control, a bad forward contactor is the most probable cause of the problem. Switch to forward and check the voltage on the forward control wire. If not B+, replace the F/R switch. If B+, turn off the key switch, disconnect batteries, disconnect power terminals on the F/R contactors, check the resistance across N.C.
- Page 21 Maintenance NO MOTION Make sure that the PMC surface is clean and dry; check the terminal areas. Dust Particles or acid contamination, can create current leaks and cause a PMC malfunction. Check F/R switch Turn on the key switch and set to forward. Check voltage between the forward terminal and the –...
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Page 22: Series Speed Controller
Series Speed Controller SERIES SPEED CONTROLLER - 22 -... - Page 23 MANUAL 1214-8 1215-8 1219-8 MultiMode™ MOTOR CONTROLLERS © 2003 CURTIS INSTRUMENTS, INC. DESIGN OF CURTIS PMC 1200 SERIES CONTROLLERS PROTECTED BY U.S. PATENT NO. 4626750. CURTIS INSTRUMENTS, INC. 200 Kisco Avenue 1214-8 / 1215-8 / 1219-8 Manual Mount Kisco, NY 10509 USA p/n 16369, Rev.
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Page 24: Electrical Diagram
Series Speed Controller ELECTRICAL DIAGRAM DIAGRAMME ÉLECTRIQUE - 24 -... - Page 25 Series Speed Controller - 25 -...
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Page 26: Curtis Speed Controller
Curtis Speed Controller CURTIS SPEED CONTROLLER - 26 -... - Page 27 MANUAL 12 4 4 MultiMode™ MOTOR CONTROLLER © 2001 CURTIS INSTRUMENTS, INC. DESIGN OF CURTIS PMC 1200 SERIES CONTROLLERS PROTECTED BY U.S. PATENT NO. 4626750. CURTIS PMC 235 East Airway Boulevard 1244 Manual, p/n 16958 Livermore, California 94568 USA Rev. B: January 2001 Tel: 925-961-1088 Fax: 925-961-1099 www.curtisinst.com...
- Page 28 1244 Manual p/n 16958, Rev. B: January 2001 © 2001 CURTIS INSTRUMENTS, INC. CURTIS INSTRUMENTS, INC. 200 KISCO AVENUE MOUNT KISCO, NEW YORK 10549 USA ☎ 914-666-2971 914-666-2188 CURTIS PMC 235 EAST AIRWAY BOULEVARD LIVERMORE, CALIFORNIA 94550 USA ☎ 925-961-1088 925-961-1099 ADDITIONAL OFFICES located in Bulgaria, China, England, France, Germany,...
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Page 29: Wiring: Standard Configuration
2 — INSTALLATION & WIRING: Controller WIRING: Standard Configuration Figure 3 shows the typical wiring configuration for most applications. The interlock switch is typically a seat switch, tiller switch, or foot switch. Standard Power Wiring Motor armature winding is straightforward, with the armature’s A1 connection going to the controller’s B+ bus bar and the armature’s A2 connection going to the controller’s M- bus bar. -
Page 30: Diagnostics And Troubleshooting
8 — DIAGNOSTICS & TROUBLESHOOTING DIAGNOSTICS AND TROUBLESHOOTING The 1244 controller provides diagnostics information to assist technicians in troubleshooting drive system problems. The diagnostics information can be obtained by observing the appropriate display on the handheld programmer, the fault codes issued by the Status LED, or the fault display driven by the controller’s Fault 1 and Fault 2 outputs. -
Page 31: Troubleshooting Chart
8— DIAGNOSTICS & TROUBLESHOOTING TROUBLESHOOTING CHART Table 5 PROGRAMMER FAULT EXPLANATION POSSIBLE CAUSE CODE LCD DISPLAY CATEGORY self-test or watchdog fault 1. Controller defective. HW FA I L SA FE 1 - 2 - 3 internal M- short to B- 1. -
Page 32: Led Diagnostics
8 — DIAGNOSTICS & TROUBLESHOOTING LED DIAGNOSTICS A Status LED is built into the 1244 controller. It is visible through a window in the label on top of the controller. This Status LED displays fault codes when there is a problem with the controller or with the inputs to the controller. During normal operation, with no faults present, the Status LED flashes steadily on and off. -
Page 33: Programming Parameters - E-480Tt, T-448Hd
Curtis Speed Controller PROGRAMMING PARAMETERS – E-480TT, T-448HD ! WARNING ! The owner of this vehicle shall ensure that the service technicians are qualified, properly trained and obey the safety rules and guidelines in OSHA and ANSI B56 regulations, and in this manual. -
Page 34: Spare Parts
Spare Parts SPARE PARTS - 34 -... -
Page 35: Body
Spare Parts BODY REF. PART NO DESCRIPTION 2382320009 SEAT BACK CUSHION 2383320004 SEAT CUSHION BUCKET SEAT ON SLIDE ADJUSTER 1005003 (NOT ILLUSTRATED) 2384300009 BACKREST FRAME 4400007 BATTERY COVER 2330448002 MOTOR COVER 2339448004 CONTROLS COVER 300022 5.7X8 LRD WHEEL 300024H 5.7X8 NSH, TITAN PREMIUM, WHEEL 2223360001 5.00 X 8 SOLID, SOFT RUBBER, WHEEL 2314320001... -
Page 36: Ford F-150 Differential
Spare Parts FORD F-150 DIFFERENTIAL - 36 -... - Page 37 Spare Parts - 37 -...
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Page 38: Brake Controls
Spare Parts BRAKE CONTROLS REF PART NO DESCRIPTION REF PART NO DESCRIPTION Nut 1/4-20UNC 2190000003 Spring ( Extention ) 2910000015 Yoke 2910000012 Yoke Lock washer ¼ Cotter pin 3/32 x 1 2930000012 Lubrication fitting Flat washer 5/16 2131100002 Rubber pad Clevis pin 5/16 x 1-1/2 2131360002 Lever... -
Page 39: Front Axle, Suspension, Steering, Disc Brakes
Spare Parts FRONT AXLE, SUSPENSION, STEERING, DISC BRAKES - 39 -... - Page 40 Spare Parts PART NO DESCRIPTION PART NO DESCRIPTION 2208240001 STEERING WHEEL 2182320001 SHACKLE LINK 481452 NUT 3/4-16 2183240002 BUSHING 2208240002 COVER NUT 5/8-NC 481454 2180240001 SHOCK ABSORBER 3030021 OIL SEAL 2184448001 PLATE 3030020 BUSHING 481434 BOLT, LONG 481457 BUSHING 481442 BOLT, SHORT 2200300002 TUBE...
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Page 41: D00-4002 Sepex Motor And Drive
Spare Parts D00-4002 SEPEX MOTOR AND DRIVE PART NO DESCRIPTION PART NO DESCRIPTION 2450003 MOTOR ASS. 2450007 BRUSH PLATE ASS 484001 SEAL 2450010 HOLE PLUG 484002 DRIVE ENDHEAD 484013 WAVY WASHER 484003 BEARING 2450009 COMMUTATOR ENDHEAD 484004 SNAP-RING 484015 HEAD BAND ASS 484016 ARMATURE FAN 2450004... -
Page 42: Rear Suspension
Spare Parts REAR SUSPENSION PART NO DESCRIPTION 2192320001 LEAF SPRING 2185280001 MOUNTING, LEAF SPRING 3640004 U BOLT, 3 ½ I.D. 5040004 U-BOLT, 4 I.D. 2183240002 BUSHING 2182320002 242057 BOLT 2182448004 REAR SUSPENSION PLATE - 42 -... -
Page 43: Electrical Diagram - Sepex Main Circuit
Spare Parts ELECTRICAL DIAGRAM – SEPEX MAIN CIRCUIT - 43 -... -
Page 44: Accessories - Dc-Dc Converter
Spare Parts ACCESSORIES – DC-DC CONVERTER ACCESSOIRES – CONVERTISSEUR DC-DC - 44 -... -
Page 45: Options
Spare Parts OPTIONS - 45 -... - Page 46 HORN BUTTON BRAKE LIGHT SWITCH 246207 HYDRAULIC BRAKE LIGHT SWITCH 2374001 FLASHER SWITCH DC-DC CONVERTER HOUR METER CONNECTOR SPEED CONTROL CONNECTOR BATTERY CHARGER CONNECTOR MAIN CONTACTOR 486222 HEATER SOLENOID 246101 STATIC STRAP 90330 * Consult Motrec Illustrated parts - 46 -...
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Page 47: Motrec Illustrated Accessories
Spare Parts MOTREC ILLUSTRATED ACCESSORIES Headlight Red Tail/Brake light Left: 3111480009 Strobelight, polemount Housing: 3069012R Horn button VIP Right: 3111480010 Amber 12-80V: 3116000001 Bulb 12V: 3117240001 2330014 Bulb H/L: 3111480011 Red 12-80V: 2469001 Bulb Turn: 3111480012 Blue 12-80V: 3690008 Bulb Mark:... - Page 48 Spare Parts Wiper arm 2800000001 Cab heater DC-DC converter, 10A 12V: 3103300001 12-48V: 3069019 Headlamp 12V: 3111250001 36V: 3669008 48V: 4869020 Wiper blade DC-DC Converter, 25A 14” Blade: 2800000002 12-48V: 3124000002 18” Blade: 2800000003 72-80V: 3124720001 Headlamp 12V Dome light 3669006 12V: 3111300001...
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Page 49: Converter Installation
Spare Parts CONVERTER INSTALLATION - 49 -... -
Page 50: Battery Discharge Indicator (Hobbs)
Spare Parts BATTERY DISCHARGE INDICATOR (HOBBS) This indicator monitors : − the residual capacity of batteries; − operating hours; − status of service down counter. The residual capacity of the battery is monitored via an 8-LED bar display. When the left red LED lights, the batteries must be charged to avoid damage. -
Page 51: Curtis Foot Pedal
Spare Parts CURTIS FOOT PEDAL REF. PART. NO DESCRIPTION 3062001C ACCELERATOR CURTIS 367008 POTENTIOMETER 2262004C SPRING 2262001C MICRO-SWITCH 2262003C LEVER 3662002 CABLE PROTECTOR E-320/360/480/500 CLAUDE L RESP : MODEL(E) : 321A320001 1018799 1019973 NO : SER : TO/À : - 51 -...