Related Manuals for Motrec G-320HD
Summary of Contents for Motrec G-320HD
- Page 1 G-320HD OPERATOR AND MAINTENANCE MANUAL SPARE PARTS LISTS INCLUDED SERIAL NUMBER : 1032157 & UP Printed in Canada...
- Page 2 To initiate warranty coverage on any MOTREC vehicle, the Dealer must complete and return the “Sales/Installation Report” to MOTREC within 30 days after delivery to the Original Retail Purchaser; or within 90 days after the delivery date to the Dealer, which ever occurs first. Failure to follow these procedures will result in considering the warranty coverage effective as of the shipment date from the factory.
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Page 3: Table Of Contents
SAFETY WARNINGS FOR OPERATORS VEHICLE CONTROLS (HYDROSTATIC) MAINTENANCE SAFETY WARNINGS FOR SERVICE TECHNICIANS DECALS AND LABELS PREVENTIVE MAINTENANCE SCHEDULE - MOTREC I.C. UNITS OIL GRADE CHART HYDRAULIC BRAKES FRONT AXLE AND STEERING HYDROSTATIC PUMP – PORTS AND ADJUSTING SCREWS KOHLER ENGINE - SAFETY PRECAUTIONS... -
Page 4: Instructions
Instructions INSTRUCTIONS - 4 -... -
Page 5: Safety Warnings For Operators
Instructions SAFETY WARNINGS FOR OPERATORS • FAILURE TO OBEY THE FOLLOWING SAFETY RULES MAIN RESULT IN SEVERE INJURY. • It is the responsibility of the owner of this vehicle to train operators to ensure that they understand the operating characteristics of this vehicle, including training in vehicle stability, and obey the following safety rules and guidelines. -
Page 6: Vehicle Controls (Hydrostatic)
Fuel Tank The fuel tank is located on the right (G-320HD, G-500) or rear (G-660). Do not remove the fuel cap while the engine is running. Do not fill the fuel tank to point of overflowing. Use clean, fresh, lead-free gasoline intended for automotive use. -
Page 7: Maintenance
Maintenance MAINTENANCE - 7 -... -
Page 8: Safety Warnings For Service Technicians
Maintenance SAFETY WARNINGS FOR SERVICE TECHNICIANS FAILURE TO OBEY THE FOLLOWING SAFETY RULES MAIN RESULT IN SEVERE INJURY. Owner shall comply with OSHA and ASME/ANSI B56.8 & B56.9 regulations for vehicle maintenance. Only qualified and authorized personnel shall be permitted to maintain, repair, adjust and inspect carriers, vehicles, tractors, and batteries. -
Page 9: Decals And Labels
Maintenance DECALS AND LABELS ! CAUTION ! The images included in this section depict the decals/markings installed on the vehicle. It is of the utmost importance that theses decals/markings remain unaltered and readable. Else, the sticker or the part baring the marking has to be replaced. Dashboard security warning label: General security warning label: Respectively, key switch markings, forward/reverse selector markings and light switch marking:... -
Page 10: Preventive Maintenance Schedule - Motrec I.c. Units
Maintenance PREVENTIVE MAINTENANCE SCHEDULE - MOTREC I.C. UNITS ! WARNING ! Read safety instructions before maintenance operations to avoid severe injury. ! WARNING ! Maintenance operations must be made by properly trained service technicians. Follow OSHA and ANSI B56 regulations. -
Page 11: Oil Grade Chart
Maintenance OIL GRADE CHART Vehicle system Oil grade Note KOHLER engine Above +32°F 10W-30 Below +32°F 5W-30 KUBOTA engine Above 77°F 30 or 10W-30 or 10W-40 +32°F to 77°F 20 or 10W-30 or 10W-40 Below +32°F 10W or 10W-30 or 10W-40 Hydrostatic transmission ISO VG46 DOT 3... -
Page 12: Hydraulic Brakes
Maintenance HYDRAULIC BRAKES DRUM BRAKES Remove brake drums and check linings wear; the linings should have a thickness exceeding 1/16" (1.5 mm). Turn the brake adjustment to reduce the clearance between lining and drum but avoid contact or drag when the wheels are turned and the pedal is released. DISC BRAKES Check pad linings for excessive wear;... -
Page 13: Front Axle And Steering
Maintenance FRONT AXLE AND STEERING ! CAUTION ! Before maintenance, turn off all switches, set to neutral, set parking brake, remove the key, and raise the front end of the vehicle supporting it with two jack stands of adequate capacity STEERING INSPECTION −... -
Page 14: Hydrostatic Pump - Ports And Adjusting Screws
Maintenance HYDROSTATIC PUMP – PORTS AND ADJUSTING SCREWS MACHINE RPM START-UP ADJUSTING SCREW Turn CW to increase RPM POWER LIMITER ADJUSTING SCREW Turn CW to increase power MINIMUM CHARGE PRESSURE ADJUSTING SCREW Turn CW to increase pressure CHARGE PRESSURE ADJUSTING SCREW Turn CW to increase pressure CHARGE PRESSURE INTAKE M1 HIGH PRESSURE SIDE A... -
Page 15: Kohler Engine - Safety Precautions
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Page 17: Oil And Fuel Recommandations
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Page 19: Kohler Engine - Operating Instructions
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Page 21: Kohler Engine - Maintenance Instructions
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Page 28: Kohler Engine - Specifications
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Page 29: Kohler Engine - Warranty
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Page 31: Spare Parts
Spare Parts SPARE PARTS - 31 -... -
Page 32: Body, Cab, Seats, Tire
Spare Parts BODY, CAB, SEATS, TIRE DESCRIPTION PART # REF DESCRIPTION PART # 1 BUCKET SEAT ON 1005003 PADDLE LATCH 2803000003 SLIDE ADJUSTERS CATCH 2366320015 2 BACKREST 2384322001 HANDLE 2366320001 3 FRONT BUMPER 2314320001 OPENING HANDLE 2366320003 4 ENGINE COMPARTMENT COVER 2330322002 OPENING BAR 2366320004 5-6 5.7 x 8 L.R.B. -
Page 33: Hydrostatic Drive, Rear Axle And Suspension
Spare Parts HYDROSTATIC DRIVE, REAR AXLE AND SUSPENSION REF. PART NO DESCRIPTION 481433 DISC 5007001 SPACER COTTERPIN 2910322001 CASTELLATED HUB NUT 2224322001 2820007 STUD ½ NF X 1 3/4 BOLT ½ NF X 2 ½ LOCK WASHER ½ CALL FACT. HYDRAULIC MOTOR 5016002 RIGHT CALIPER 5016003... -
Page 34: Brake Controls
Spare Parts BRAKE CONTROLS REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION 242800 RUBBER 6685001 ACCELERATOR PEDAL 242816 SPRING CALL FACT. ACCELERATOR CABLE 2131501001 LEVER 262807 PIVOT 3616013 8 in. HANDBRAKE LEVER 1 242817 LUBRICATING FITTING 2129000003 CABLE CLEVIS PIN 3/8 X 1 5016001 CABLE STOP 122813... -
Page 35: Front Assembly
Spare Parts FRONT ASSEMBLY - 35 -... - Page 36 Spare Parts PART NO DESCRIPTION PART NO DESCRIPTION 2100300002 BUSHING 2219250001 SPACER 2100300001 BUSHING WITH OIL SEAL 2224300002 2100300003 BUSHING 2229300001 DUST CAP 2103250001 THRUST BEARING 2229300002 OIL SEAL 2103300001 TAPER BEAING 2229300003 SPINDLE WASHER 2103300002 TAPER BEAING 2910000005 NUT, LEFT HAND 2104300004 OIL SEAL 2910000006...
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Page 37: Engines Muffler & Mounting
Spare Parts ENGINES MUFFLER & MOUNTING KUBOTA ENGINES PARTS LIST REF DESCRIPTION PART # REF DESCRIPTION PART # 1 TURBO PRECLEANER 6650001 12 ELECTRIC FAN 3129501004 2 TURBO PRECLEANER HOLDER 13 90° DEGRES EXHAUST 1E01912192 3 FLEX COUPLING 14 EXHAUST GASKET 4 AIR CLEANER 2169501033 15 CATALITIC MUFFLER... - Page 38 Spare Parts KOHLER ENGINE PARTS LIST REF DESCRIPTION PART # REF DESCRIPTION PART # 1 MUFFLER 2157320001 20 RUBBER MOUNT 2 HEAT SHIELD 2169322002 21 OIL FILTER 3 GASKET 23 ENGINE COUPLING 5 AIR FILTER 24 INSERT 12 ELECTRIC FAN 3129322001 18 ENGINE SUPPORT –...
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Page 39: Electrical Diagram - Kohler Start / Charge Circuit
Spare Parts ELECTRICAL DIAGRAM – KOHLER START / CHARGE CIRCUIT - 39 -... -
Page 40: Electrical Diagram - Kohler Transmission / Engine Management
Spare Parts ELECTRICAL DIAGRAM – KOHLER TRANSMISSION / ENGINE MANAGEMENT - 40 -... -
Page 41: Electrical Diagram - Kohler Accessories
Spare Parts ELECTRICAL DIAGRAM – KOHLER ACCESSORIES - 41 -... - Page 42 HORN BUTTON Y1-Y2 PICK-UP COIL Y3 (GAS) CARBURATOR SOLENOID Y3 (PROP.) LPG SHUT-OFF VALVE HEATER SOLENOID 246101 OIL COOLER SOLENOID 246101 HYDRAUSTATIC DISTRIBUTOR Y7-Y8 FREEWHEEL VALVE SV16-23 FREEWHEEL BLOCK KIT 4110501003 1 * Consult Motrec Illustrated Parts - 42 -...
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Page 43: Hydraulic Diagram
Spare Parts HYDRAULIC DIAGRAM - 43 -... - Page 44 Spare Parts - 44 -...
- Page 45 Spare Parts PARTS LIST DESIGNATION HYDROSTATIC PUMP 5070014 FREEWHEEL MANIFOLD 4110501003 OIL COOLER 4190501003 MACHINE START-UP ADJ. SCREW POWER LIMITER ADJ. SCREW CHARGE PRESSURE ADJ. SCREW MIN. CHARGE PRESSURE ADJ. SCREW V1-V2 FREEWHEEL SOLENOID SV16-23 HYDROSTATIC VALVE 5074017 M2-M3 HYDRAULIC MOTOR Contact manuf.
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Page 46: Motrec Illustrated Accessories
Spare Parts MOTREC ILLUSTRATED ACCESSORIES Headlight Red Tail/Brake light Left: 3111480003 Strobelight, polemount Housing: 3069012R Horn button VIP Right: 3111480004 Amber 12-80V: 3116000001 Bulb 12V: 3117240001 2330014 Bulb H/L: 3117480001 Red 12-80V: 2469001 Bulb Turn: 3117480003 Blue 12-80V: 3690008 Bulb Mark:... - Page 47 Spare Parts Wiper arm 2800000001 Cab heater DC-DC converter, 10A 12V: 3103300001 12-48V: 3069019 Headlamp 12V: 3111250002 36V: 3669008 48V: 4869020 Wiper blade DC-DC Converter, 25A 14” Blade: 2800000002 12-48V: 3124000002 18” Blade: 2800000003 72-80V: 3124880001 Headlamp 12V Dome light 3669006 12V: 3111300001...