Connecting Pipes to the Indoor Unit
Preparation of Piping
Main cause of gas leakage is defect in flaring work.
Carry out correct flaring work in the following proce-
dure.
1. Cut the pipes and the cable.
• Use the accessory piping kit or the pipes pur-
chased locally.
• Measure the distance between the indoor and the
outdoor unit.
• Cut the pipes a little longer than measured dis-
tance.
• Cut the cable 1.5m longer than the pipe length.
2. Burrs removal
• Completely remove all burrs from the cut cross
section of pipe/tube.
• Put the end of the copper tube/pipe to downward
direction as you remove burrs in order to avoid to let
burrs drop in the tubing.
3. Putting nut on
• Remove flare nuts attached to indoor and outdoor
units, than put them on pipe/tube having complet-
ed burr removal.
(Not possible to put them on after flaring work)
4. Flaring work
• Carry out flaring work using dedicated flaring tool
for R-410A as shown below.
Outside diameter
mm
Ø6.35
Ø9.52
Ø12.7
Ø15.88
Ø19.05
Firmly hold copper tube in a bar(or die) as indicated
dimension in the table above.
5. Check
• Compare the flared work with figure below.
• If flare is noted to be defective, cut off the flared
section and do flaring work again.
A
inch
mm
1/4
0~0.5
3/8
0~0.5
1/2
0~0.5
5/8
0~1.0
3/4
0~1.0
Copper
Slanted Uneven Rough
tube
90°
Pipe
Point down
Flare nut
Copper tube
Bar
Bar
"A"
Copper pipe
Clamp handle
Smooth all round
Inside is shining without scratches
= Improper flaring =
Inclined
Surface
damaged
Even length
all round
Installation
Reamer
Handle
Yoke
Cone
Red arrow mark
Cracked Uneven
thickness
Service Manual 43