Periodic Maintenance Schedule - KTM 125 EXC, EXC SIX DAYS, 200 XC, XC-W, EXC, 250 XC, XC-W, EXC, EXC SIX DAYS, 300 XC, XC-W, EXC-E, EXC-E SIX DAYS Owner's Manual

PERIODIC MAINTENANCE SCHEDULE

125 EXC/EXC SIX DAYS, 200 XC/XC-W/EXC 2008
A CLEAN MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY
Check gear box oil level
Change gear box oil
Check spark plugs, adjust distance between electrodes
Renew spark plugs
Clean the spark-plug connector and check for a tight fit
Check the screws on the kick starter and shift lever for a tight fit
Check the carburetor connection boot and intake flange for cracks or leaks
Check idle speed setting
Check that vent hoses are not damaged or bent
Check cooling system for leaks, check quantity of antifreeze
Check exhaust system for leaks and fitment
Check cables for damage, smooth operation, bends; adjust and lubricate
Check the fluid level in the master cylinder of the hydraulic clutch
Clean air filter and filter box
Check electric wires for damage and bends
20
Check headlamp setting
Check function of electric systems (low beam, high beam, break light, indicator,
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
Check brake fluid level, lining thickness, brake lining
Check brake lines for damage and leaks
Check/adjust the function, smooth operation and free travel of the hand/foot brake lever
Check the screws and guide bolts on the brake system for a tight fit
Check shock absorber and fork for leaks and function
Clean dust bellows
Bleed fork legs
Check swing arm bearings
Check/adjust steering head bearings
Check tightness of all chassis screws (triple clamps, fork leg axle passage
axle nuts and screws, swing arm bearings, shock absorber)
Check spoke tension and rim joint
Check tires and air pressure
Check chain, rear sprockets and chain guides for wear, fitment and tension
Lubricate chain, Clean and grease the adjusting screws on the chain tensioner
Check clearance of wheel bearings
The kilometer reading for inspection intervals should not exceed 5 hours.
Maintenance work performed by your authorized KTM workshop is not a substitute for care and maintenance by the driver!
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