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Ford Expedition 1999 Workshop Manual

Ford Expedition 1999 Workshop Manual

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1999 Expedition/Navigator Workshop Manual
SECTION 308-07B: Transfer Case — Automatic Shift
REMOVAL
Transfer Case—4R70W Transmission
Special Tool(s)
Remover/Installer, Torsion Bar
204-185 (T95T-5310-AR)
Adapter for 204-185
204-203 (T96T-5310-A)
Shift Linkage Remover/Replacer
307-017 (T67P-7341-A)
Removal
1. With the vehicle in NEUTRAL, raise and support the vehicle.
2. NOTE: Drain the transfer case if disassembly is required.
Remove the drain plug and drain the transfer case.
3. Remove the skid plate, if equipped.
4. NOTE: To maintain initial driveshaft balance, index-mark the rear driveshaft.
Remove the rear driveshaft. For additional information, refer to
5. Remove the two nuts and the front driveshaft shield.
6. NOTE: To maintain initial driveshaft balance, index-mark the front driveshaft.
Remove the front driveshaft. For additional information, refer to
7. Make preliminary adjustment references.
1. Index-mark the torsion bars to the torsion bar crossmember.
2. Measure and record the torsion bar adjuster bolt length.
http://www.fordtechservice.dealerconnection.com/pubs/con...
Section
205-01.
Section
205-01.
Page 1 of 4
1999 Expedition/Navigator Workshop Manual
Procedure revision date: 02/07/2002
8/14/2010

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Summary of Contents for Ford Expedition 1999

  • Page 1 1999 Expedition/Navigator Workshop Manual Page 1 of 4 SECTION 308-07B: Transfer Case — Automatic Shift 1999 Expedition/Navigator Workshop Manual REMOVAL Procedure revision date: 02/07/2002 Transfer Case—4R70W Transmission Special Tool(s) Remover/Installer, Torsion Bar 204-185 (T95T-5310-AR) Adapter for 204-185 204-203 (T96T-5310-A) Shift Linkage Remover/Replacer 307-017 (T67P-7341-A) Removal 1.
  • Page 2 1999 Expedition/Navigator Workshop Manual Page 2 of 4 8. Remove the bolts. 9. Using the special tools, remove the torsion bar adjustment nuts. Tighten the special tool until the torsion bar adjuster lifts off the adjuster nut. 10. Remove the torsion bar adjusting brackets. 1.
  • Page 3 1999 Expedition/Navigator Workshop Manual Page 3 of 4 13. On manual shift vehicles, using the special tool, disconnect the shift rod. 14. On manual shift vehicles, disconnect the 4WD indicator switch electrical connector, if equipped. 15. Disconnect the electric shift motor electrical connector, if equipped. 16.
  • Page 4 1999 Expedition/Navigator Workshop Manual Page 4 of 4 18. Remove the six transfer case-to-transmission bolts and separate the transfer case from the transmission. 19. Lower the transfer case from the vehicle. CAUTION: Carefully clean the gasket surfaces. Nicks and gouges cause fluid leaks. Remove the transfer case-to-transmission gasket, and clean the mating surfaces.