Pagina 1 Operation manual M2.C5 M2.D5 M2.06 M3.09 Serial numbers Engine serial number Vetus: Mitsubishi: Gearbox serial number: Please enter the serial numbers here. These numbers should be quoted when inquiring about Customer Service, Repairs or Spare Parts (see page 6).
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For the Guarantee Conditions, see the Vetus Diesel Service and The relevant accident prevention guidelines and other generally Warrantee Manual. accepted safety and industrial hygiene regulations must be observed.
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 3 Contents Serial numbers Maintenance Winter lay-up Checking the oil level Winter storage procedure Checking the coolant level Recommissioning after winter Introduction Checking and cleaning the storage raw water strainer Engine description Draining water from the water Troubleshooting General separator/fuel filter...
Pagina 4 Introduction Dear customer, Vetus diesel engines are designed both for pleasure and com- mercial craft. Consequently, a wide range of variants are offered to meet the requirements of specific cases. Your engine is appropriately equipped for your vessel, which means that not necessarily all components described in this manual are mounted to your engine.
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 5 Introduction Safety measures All safety instructions in this manual are desig- • Never attempt to touch moving parts when the engine is run- nated by the accompanying symbol. Please fol- ning. low them carefully. •...
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 6 Engine description General VD01044 VD01036 VD01035 Engine data tag Engine data tag location Engine serial number The V engine serial number and per- The V engine data tag is attached to The M engine serial number is ETUS ETUS...
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General Engine description Maximum rpm adjust- ment screw Lead seal Adjustments to the fuel pump are to be carried out by author- ized Vetus-Mitsubishi Service specialists only. VD00152 VD00153 VD00150 Cylinder numbering Fuel pump seal Cylinders are numbered consecutively, The manufacturer shall not be held liable beginning at the front end.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 8 Engine description Identification of engine parts Service side 1 Oil filler cap 2 Raw water inlet ø 20 mm 3 Raw water pump 4 Oil dipstick 5 Manual operation of fuel supply pump 6 Oil filter 7 Water separator/fuel filter drain plug...
340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 9 Identification of engine parts Engine description Starter side 19 Gearbox 20 Gearbox drain plug 21 Gearbox oil dipstick/filler cap 22 Starter motor 23 Alternator 24 V-belt 25 Connection for extra expansion tank (Keel cooling model only) 26 Calorifier connection 27 Cooling system air bleed nipple 28 Filler cap for cooling system...
340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 11 General guidelines General guidelines for use Implementing the following recommendations will result in longer life and better performance and more economical operation of your engine. • Carry out the maintenance described regularly, including the ‘Daily procedures before starting’.
2 Cylinder: 2.4 litres (4 UKpt) 15W40 3 Cylinder: 3.6 litres (6 UKpt) 15W40 API: CD, CE or CF4 CCMC: D4, D5 For example: - Vetus Marine Inboard Diesel Motor - Shell Super Diesel T VD01013 VD01002 Commissioning the engine Filling with engine oil...
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340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 13 First commissioning Vetus engines are normally equipped with ZF-Hurth or Technodrive gearboxes. In case your engine is equipped with another brand of gearbox follow the instructions given in the supplied owners manual. VD01024...
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340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 14 First commissioning .: 2.2 litres (4 UKpt) OOLANT .: 3.0 litres (5 UKpt) QUANTITIES ATER HEATER If a water heater is connected to the engine and this heater is positioned above the upper side of the engine then bleeding of the heater will not take place automatically! Fill the heater sep- arately to bleed the cooling system...
340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 15 First commissioning Running-in Never fill the fuel tank while FUEL the engine is running. Do spill fuel. Prevent unnecessary pollution. VD00002 Fuel Other preparations Running-in Ensure that the fuel tank is filled with •...
340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 17 Starting Ambient Pre-heating time Temperature Above + 5°C (41°F) about 6 seconds +5°C to -5°C about 12 seconds (+41°F to +23°F) Below -5°C (23°F) about 18 seconds Maximum 1 minute pre-heating time VD00107 VD00108 Pre-heating Pre-heating time...
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340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 18 Starting ARNING ARNING Release the key if the engine does not Never turn the key to the ‘ ’ posi- START fire within 10 seconds. Wait until the tion while the engine is running. starter motor has stopped running Doing so will damage the starter motor.
With the engine stopped and the start key alarm buzzer. If this alarm buzzer sounds in the first position, the voltmeter should while running, S TOP THE ENGINE IMMEDIATE Idling speed, indicate 12 Volts. M2.C5, M2.D5, M2.05 : 850 rpm M3.09 : 850 rpm...
340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 20 Stopping VD00105 VD00106 VD01037 Electrical shutdown Mechanical shutdown Reduce engine speed to idle and shift the When the engine has stopped, turn the On the engine itself stopping is possible gearbox to ‘N ’.
340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 21 Introduction Routine Maintenance Introduction The following guidelines should be observed for daily and peri- odic maintenance. Perform each function at the indicated time interval. The intervals stated are for normal operational conditions. Service the unit more frequently under severe conditions.
340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 22 Routine Maintenance Maintenance schedule Every 10 hours or daily, before starting Every 500 hours, at least once every year Check engine oil level Gearbox oil change Check coolant level Check valve clearance Check water strainer Replace fuel filter Check V-belt After the first 50 hours...
A second oil filling cap is located at the *) The difference between the two oil level distrubution cover, see page 12. marks is: M2.C5, M2.D5, M2.06 : 1,0 litres (1 3/4 UKpt) M3.09 : 1,8 litres (3 1/4 UKpt)
340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 24 Maintenance Checking coolant level Daily, before starting. VD01003 yy y yy yy yyyyy y y y yyyyyyy (3/8”) VD00158 VD01005 VD01004 Checking coolant level Topping up coolant Check the coolant level in the header tank. If necessary, top up.
340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 25 Checking and cleaning the raw water strainer Maintenance Daily, before starting. VD00125 CT30119 Checking the raw water strainer Cleaning the strainer Check daily whether there is any dirt in the raw water strainer. Close the seacock before removing the lid Check the sealing between the lid and of the water strainer.
340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 26 Maintenance Draining of water from the water separator/fuel filter Every 100 operating hours. VD01006 CT30119 VD01007 Empty fuel filter Empty water separator Bleeding After the water separator/fuel filter has • Open the drain plug at the lower side of Empty the separately installed water sepa- been drained, the air has to be bled from the filter.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:35 Pagina 27 Draining of water from the water separator/fuel filter Maintenance Every 100 operating hours. VD01008 VD01009 VD00109 Start the engine A second bleeding nipple is located at the Prime the fuel system by pumping the fuel Operate the starter switch until the engine fuel injection pump.
340102.04 M2C5D506/M309 EN 14-04-2005 10:35 Pagina 28 Maintenance Engine oil change Every 100 operating hours. Engine oil change Change the engine oil every 100 hours of operation (together with engine oil filter replacement). If the engine runs less than 100 hours dur- ing the year the oil should be changed at least once a year.
Checking specific gravity Hydrometer operation Keep battery clean and dry. • Green dot visible - State of charge Every Vetus Maintenance-free battery has Remove battery cables (negative first). 65 % or more. a hydrometer (1) built into the cover. Clean battery posts (+ and -) and clamps •...
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340102.04 M2C5D506/M309 EN 14-04-2005 10:35 Pagina 31 Battery, cables and connections Maintenance Every 100 operating hours. Conventional batteries Conventional batteries Specific State of gravity charge 1.280 100% 1.200 recharge 1.120 recharge immediately VD00119 VD00120 Checking electrolyte level Checking specific gravity The gases emitted by the For conventional batteries it is required to Measure the electrolyte specific gravity of...
Oil level check (ZF-Hurth) Oil level check (Technodrive) Unscrew the dipstick out of the gearbox The oil level must between the two marks Vetus engines are normally equipped with housing. on the dipstick ZF-Hurth or Technodrive gearboxes. If necessary top up.
340102.04 M2C5D506/M309 EN 14-04-2005 10:35 Pagina 33 Changing the gearbox oil Maintenance Every 500 operating hours. VD01043 VD01042 VD01034 Draining the oil Filling with new oil Or, if sufficient space below the gearbox is available, oil can be drained by removing Refill the gearbox to the correct level via Drain the oil with the aid of a separate the drain plug.
340102.04 M2C5D506/M309 EN 14-04-2005 10:35 Pagina 34 Maintenance Checking valve clearance Every 500 operating hours. Mark on gearcase TDC mark .: 17° .: 19° Injection timing mark VD01040 VD00149 Checking / adjusting valve clearance Remove rocker cover Locating TDC Checking the valve clearance must be Remove the 2 nuts of the rocker cover.
340102.04 M2C5D506/M309 EN 14-04-2005 10:35 Pagina 35 Checking valve clearance Maintenance Every 500 operating hours. 0.25 mm (0.010”) ALVE CLEARANCE NLET 0.25 mm (0.010”) XHAUST VD01016 VD00152 VD00153 Adjusting valve clearance Cylinders are numbered consecutively, CILINDER ENGINE CILINDER ENGINE beginning at the front end. •...
340102.04 M2C5D506/M309 EN 14-04-2005 10:35 Pagina 36 Maintenance Fuel filter replacement Every 500 operating hours. : STM3690 UEL FILTER CODE VD01017 VD00154 VD00133 Fuel filter removal Fuel filter installation The fuel filter is to be replaced as a unit. • Clean any debris from the filter carrier •...
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340102.04 M2C5D506/M309 EN 14-04-2005 10:35 Pagina 37 Fuel filter replacement Maintenance Every 500 operating hours. VD00109 Bleeding Start the engine After replacing the fuel filter the air has to Operate the starter switch until the engine be bled from the fuel system. fires;...
340102.04 M2C5D506/M309 EN 14-04-2005 10:35 Pagina 38 Maintenance Checking the V-belt Every 500 operating hours. : STM7369 BELT CODE VD00034 VD00128 VD00129 Inspection V-belt Checking tension Tensioning V-belt Inspect the belt for wear and tear (fraying Check tension of the V-belt by applying Loosen the bolt of the adjustment bracket and cracking).
340102.04 M2C5D506/M309 EN 14-04-2005 10:35 Pagina 39 Flexible engine mounts, hose connections and fasteners Maintenance Every 500 operating hours. VD01039 VD01041 Check flexible engine mounts Inspection hose connections Check fasteners Check the bolts which secure the damper Inspect all hose connections of the cool- Check tightness of all fasteners, bolts and element, the mounting bolts to engine bed ingsystem.
340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 40 Maintenance Raw water pump inspection Every 1000 operating hours. 1,6 x 6,3 VD01022 VD01030 VD01031 Raw water pump inspection Pump cover removal Impeller removal The rubber impeller of the outboard water Inspection where appropriate changing is •...
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340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 41 Raw water pump inspection Maintenance Every 1000 operating hours. : STM8061 : STM8002 MPELLER CODE ASKET CODE VD00127 VD00004 VD00156 Impeller inspection Re-install the impeller Replacing the pump cover • Inspect the impeller for damage. •...
340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 42 Maintenance Coolant replacement Every 1000 operating hours. Coolant replacement The coolant has to be replaced every 1000 operating hours or at least once every two years. N.B. Replacing the coolant may also be necessary as part of the winter storage procedure;...
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340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 43 Coolant replacement Maintenance Every 1000 operating hours. .: 2.2 litres (4 UKpt) OOLANT .: 3.0 litres (5 UKpt) QUANTITIES ATER HEATER If a water heater is connected to the engine and this heater is positioned above the upper side of the engine than bleeding of the heater will not take place automatically! Fill the heater sep-...
340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 44 Maintenance Cleaning the heat exchanger VD01018 VD01003 VD01019 Remove the drain plug Removal of bolts out of the end covers • Close the seacock and detach the • Remove the filler cap from the top of the Take out both central bolts from the end water inlet hose from the sea water heat exchanger housing to allow air into...
340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 45 Cleaning the heat exchanger Maintenance VD01020 VD01021 STM7217 Remove heat exchanger Cleaning the heat exchanger Slide the heat exchanger out of the hous- Clean the heat exchanger: Use a pipe ing. cleaner to remove fouling in the pipes. Then rinse the heat exchanger pipes with clean water.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 46 Maintenance Cleaning the heat exchanger : STM6113 (2 RING CODE VD00157 STM6202 Replacing heat exchanger Replacing the end covers Replace the heat exchanger in the original position in the heat exchanger housing. Fit the end covers in the housing; the con- Tighten up the bolts when both covers are Use new O-rings (61 x 2.5 mm) which nector cover is fitted with a locating pin so...
340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 47 Checking engine speed Maintenance ARNING Minimum speed adjust- The maximum engine speed adjust- ment screw ment screw has been correctly set at Maximum the factory and sealed. DO NOT speed adjust- attempt to remove this seal. ment screw Lead seal VD00134...
340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 48 Winter lay-up Winter storage procedure VD01006 VD00136 Fuel system Running with protective fuel mixture Drain water from water Connect the fuel supply pipe to a can filled * Engine oil with protective properties. separator/fuel filter and the fuel tank.
340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 49 Winter storage procedure Winter lay-up VD01010 VD00125 Lubrication system Raw water cooling system With the engine still at operating tempera- Close the seacock before removing the lid Check the seal between the lid and hous- ture: (If not, run the engine until warm, of the water strainer.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:36 Pagina 50 Winter lay-up Winter storage procedure VD01003 VD00139 CT40063 Fresh water cooling system Electrical system Charging the batteries To avoid corrosion during winter storage Disconnect the battery cables. Charge batteries during winter lay-up reg- the cooling system must be filled with an ularly if required! antifreeze/water mixture (or a coolant).
340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 51 Recommissioning after winter storage Winter lay-up Check that the lid of the raw water Open the sea cock. strainer is reinstalled. VD00125 VD00138 Check that the lid of the raw water Check the coolant level. (page 24) pump and drain plugs are rein- stalled.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 52 Winter lay-up Recommissioning after winter storage Drain the water from the water sepa- Open the fuel valve. rator/fuel filter. (page 26) VD00027 VD00137 Drain the water from the fuel tank. Make sure that the batteries are fully charged.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 53 Recommissioning after winter storage Winter lay-up Start the engine. Check the fuel system, the cooling system and the exhaust for leakage. VD01046 Stop the engine and change the oil of the gearbox. (page 33) VD01043 Check the operation of the instru- ments, the remote control and the...
340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 54 Troubleshooting General Engine faults are in most cases caused by improper operation or insufficient maintenance. In case of a fault, always check first that the operation and main- tenance instructions have been followed. In the following tables information is given about the possible causes of faults and suggested remedies.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 55 Fault finding table Troubleshooting 1 Engine will not crank 2 Engine cranks but will not start, no smoke from exhaust Possible fault Remedy Possible fault Remedy Faulty or discharged battery. Check / recharge batte- Fuel stop valve closed.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 56 Troubleshooting Fault finding table 3 Engine cranks but will not start, smoke from exhaust 4 Engine starts but runs unevenly (rough idling) or stalls Possible fault Remedy Possible fault Remedy Air in fuel system. Check and bleed.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 57 Fault finding table Troubleshooting 5 Engine does not reach maximum rpm under load 6 Engine overheats Possible fault Remedy Possible fault Remedy Air in fuel system. Check and bleed. Faulty injector/injection pump. Check, replace if requi- Fuel filter clogged with water Check or replace.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 58 Troubleshooting Fault finding table 7 Engine not firing on all cylinders 8 Engine has little or no oil pressure Possible fault Remedy Possible fault Remedy Air in fuel system. Check and bleed. Oil level too low. Increase level.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 59 Fault finding table Troubleshooting Blue exhaust smoke (idling) White exhaust smoke (at full load) Possible fault Remedy Possible fault Remedy Oil level too high. Lower level. Air in fuel system. Check and bleed. Excessive inclination of engine.
340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 60 Technical data Engine specifications Model M2.C5 M2.D5 M2.06 M3.09 General Make Vetus Mitsubishi Number of cylinders Based on L2C-61DM L2C-61DM L2E-61DM L3E-61DM Type 4-stroke diesel, in-line Injection Indirect Aspiration Natural Bore 70 mm...
340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 61 Engine specifications Technical data Model M2.C5 M2.D5 M2.06 M3.09 Maximum Output at the flywheel (ISO 3046-1) 8.2 kW (11 hp) 9.5 kW (13 hp) 11.8 kW (16 hp) 18.4 kW (25 hp) at the prop shaft (ISO 3046-1) 7.9 kW (10.7 hp)
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 62 Technical data Engine specifications Model M2.C5 M2.D5 M2.06 M3.09 Oil lubrication system Oil capacity, max. without oil filter 2,4 litres (4 UKpt) 2,4 litres (4 UKpt) 2,4 litres (4 UKpt) 3,6 litres (6 UKpt)
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 63 Engine specifications Technical data Model M2.C5 M2.D5 M2.06 M3.09 Exhaust system Exhaust diameter 40 mm 40 mm 40 mm 40 mm Exhaust back pressure at specified output max. 150 mbar (2.2 psi) Electrical System...
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 64 Technical data Torque wrench settings Screw connection Wrench Torque Diameter size (kgm) (ft.lbf) Cylinder head bolt ±5 ±0.5) ±3.5) Cilinder head bolt ±5 (2.5 ±0.5) ±3.5) Connecting rod nut ±1.5 (3.35 ±0.15) ±1) Fly wheel bolt ±5 ±0.5)
Transmissie olie type A, Suffix A. As the viscosity of lube oil is dependent on temperature, the oil For example : Vetus Marine Gearbox Oil vicosity (SAE grade) should be selected according to the ambi- Shell Donax T6 ent temperature when the the engine is started.
340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 66 Operating media Fuel Fuel Quality Grade Winter-grade fuel Use commercially available diesel fuel with less than 0.5% sulfer Waxing may occur at low temperatures, clogging the fuel system content. If the sulfur content is higher than 0.5%, the intervals and reducing engine efficiency.
340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 67 Coolant Operating media Coolant fluid Water quality for coolant preparation Use preferably tap water. The preparation and monitoring of coolant in inter-cooled engines is especially important because corrosion, cavitation and If an other available fresh water is used; the values given below freezing can lead to engine damage.
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 68 Wiring diagram Engine with panel model ‘20’, ‘21’, ‘22’ Voltmeter Tachometer/ Starter switch Engine panel model hourcounter '20' '21' '22' Model 20 21 22 Voltmeter – – Tachometer – 17/19 Warning lights Yellow Orange Violet White Black Plug 'A'...
340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 70 Overall dimensions FUEL RETURN ø 8 mm FUEL SUPPLY ø 8 mm EXHAUST ø 40 mm SEA WATER INTAKE ø 20 mm M2.C5 / M2.D5 1:10 STM6150...
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 71 Overall dimensions FUEL RETURN ø 8 mm FUEL SUPPLY ø 8 mm EXHAUST ø 40 mm SEA WATER INTAKE ø 20 mm M2.06 1:10 STM6150A...
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 72 Overall dimensions FUEL RETURN ø 8 mm EXHAUST ø 40 mm FUEL SUPPLY ø 8 mm SEA WATER INTAKE ø 20 mm M3.09 1:10 STM6286...
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Service- og garantibog / Service- och garantihäfte Dansk / Svenska / Service- og garantibok / Huolto- ja takuukirja Norsk / Suomeksi) STM0034 Onderdelenboek / Parts manual M2.C5 / M2.D5 / M2.06 (Nederlands / English) STM0143 Service manual M2.C5 / M2.D5 / M2.06 / M3.09 (English)
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340102.04 M2C5D506/M309 EN 14-04-2005 10:37 Pagina 74 FOKKERSTRAAT 571 - 3125 BD SCHIEDAM - HOLLAND - TEL.: +31 (10) 4377700 FAX: +31 (10) 4621286 - 4373474 - 4153249 - 4372673 - E-MAIL: DIESEL@ VETUS.NL 340102.04 (STM0132) 04-05 English Printed in the Netherlands...
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