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optris PI160 Operator's Manual

Thermal imager
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optris
®
PI
160/ 200/ 230/ 400/ 450
Thermal Imager
Operators manual

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Summary of Contents for optris PI160

  • Page 1 ® 160/ 200/ 230/ 400/ 450 Thermal Imager Operators manual...

  • Page 3: Ce - Conformity

    The product accomplishes the requirements of the EMC Directive 2004/108/EG and of the Low Voltage Directive 2006/95/EG. Note Read the manual carefully before the initial start-up. The producer reserves the right to change the herein described specifications in case of technical advance of the product. ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 4: Warranty

    If the failure results from misuse or neglect the user has to pay for the repair. In that case you may ask for a cost estimate beforehand. ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 5: Table Of Contents

    Appendix B – Emissivity Table Non Metals ......................36 Appendix C - Serial Communication (a brief overview) ..................37 Appendix D – Interprocess Communication (IPC) ....................38 Appendix E – Optris PI Connect Resource Translator ..................39 Appendix F – Process Interface ..........................40 ____________________________________________________________________________________________________________...

  • Page 6: Welcome

    Notes  The optris PI is a precise instrument and contains a sensitive infrared detector and a high- quality lens. The alignment of the camera to intensive energy sources (high power laser or reflections of such equipment, e.g.) can have effect on the accuracy of the measurement or can cause an irreparable defect of the infrared detector.

  • Page 7: Scope Of Supply

    ____________________________________________________________________________________________________________ 2. Scope of Supply Standard version  optris PI160, PI200, PI230, PI400 or PI450 incl. 1 lens  USB cable (1 m  Table tripod  Process interface cable incl. terminal block (1 m)  Software package PI Connect ...

  • Page 8: Maintenance

    Blow off loose particles using clean compressed air. The lens surface can be cleaned with a soft, humid tissue moistened with water or a water based glass cleaner. Note Never use cleaning compounds which contain solvents (neither for the lens nor for the housing). ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 9: Technical Data

    Material (housing) aluminum, anodized Dimensions PI160 / PI200 / PI230: 45 x 45 x 62 - 65 mm (depending on lens) PI400/ 450: 46 x 56 x 86 - 90 mm (depending on lens) Weight (incl. lens) PI160: 195 g, PI200/ 230: 215 g, PI400 / PI450: 320 g Cable length (USB 2.0)
  • Page 10 USB 2.0 Measurement Specifications -20...100 °C; 0...250 °C; 120...900 °C; option: 200…1500°C Temperature ranges Detector PI160 / PI200 / PI230: UFPA, 160 x 120 pixels PI400 / PI450: UFPA, 382 x 288 pixels Spectral range 7.5...13 µm Lenses (FOV) PI160 / PI200 / PI230 : 23°...
  • Page 11 ____________________________________________________________________________________________________________ Temperature resolution (NETD) PI160 / PI200 / PI230: 0.08 K with 23°; 0.3 K with 6°; 0.1 K with 41° and 72° PI400 : 0.08 K with 38° and 62°; 0.1 K with 13° PI450 : 0.04 K with 38° and 62°; 0.06 K with 13°...

  • Page 12: Optical Data

    Focusing tool for VIS camera Note Please make sure that the focus of thermal channel and visual channel (optris PI200/ 230 only) is adjusted correctly. For focusing the thermal camera please turn the lens, for focusing the visual camera please use the focusing tool supplied in the scope of delivery.
  • Page 13 ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 14 ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 15: Mechanical Installation

    The PI is equipped with two metric M4 thread holes on the bottom side (6 mm depth) and can be installed either directly via these threads or with help of the tripod mount (also on bottom side). optris PI160, optris PI200/ 230, dimensions in mm dimensions in mm ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 16 ____________________________________________________________________________________________________________ optris PI400 / PI450, dimensions in mm ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 17 ____________________________________________________________________________________________________________ Mounting accessories (optional) Mounting base, stainless steel, adjustable in 2 axes Product code: ACPIMB Protective housing, stainless steel, Incl. Mounting base Product code: ACPIPH ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 18 ____________________________________________________________________________________________________________ High temperature accessories (optional for PI160 only) The imager optris PI160 can be used at ambient temperature up to 50°C At higher temperatures (up to 240°C) the cooling jacket should be used. Cooling jacket for optris PI Product code: ACCJPI...
  • Page 19 ____________________________________________________________________________________________________________ Cooling jacket dimensions: ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 20: Electrical Installation

    Analog Output (AO) in order to control the process. The signal level is always 0-10 V. Note Please make sure that the process interface (electronics within cable as well as industrial interface) is powered separately (5-24 VDC). ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 21 PIF cable) you should activate the field „Support proprietary PIF cable” in the menu Tools/ Configuration/ Device (PIF) in the PIConnect software. Note In case of working with a direct PIF connection the input of the PIF is not protected! ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 22 500 VAC isolation voltage between PI and process is available (connection box with IP65, 5 m high temp cable for camera connection, terminal for process integration). Connection box of industrial process [► Appendix F: PIF] interface ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 23 Failsafe output 0V at analog output (AO) open contact (alarm relay) It is possible that some malfunctions of the software under certain circumstances cannot be detected. Therefore a 100% software crash control cannot be guaranteed. ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 24 The maximum USB cable length is 20m. For greater distances between PI and computer or for stand-alone solutions you should use the optional PI NetBox or the USB-Server Industry Isochron: USB-Server Industry Isochron PI NetBox ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 25: Initial Start-Up

    At first start of software you will be asked to install the calibration data of camera (supplied on the CD). The sharpness of the image can be adjusted by turning the exterior lens ring at the camera. ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 26: Software Piconnect

    ____________________________________________________________________________________________________________ 9. Software PIConnect Note Further information regarding software installation as well as software features you will find in the manual supplied on the CD. Example of software layout ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 27 Automatic / manual scaling of the palette (displayed temperature range): Man., </> (min, max), 1σ : 1 Sigma, 3σ : 3 Sigma Icon for quick access to Image Subtraction function Icon enabling switching between color palettes ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 28 Recording of video sequences and detailed frames for further analysis or documentation  BI-SPECTRAL video analysis (IR and VIS) in order to highlight critical temperatures  Adjustment of recording frequency to reduce data volume  Display of snapshot history for immediate analysis ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 29 Text files including temp. information for analysis in Excel (*.csv, *.dat)  Data with color information for standard programmes such as Photoshop or Windows Media Player (*.avi, *.jpg, *.tiff)  Data transfer in real time to other software programmes via LabVIEW, DLL or Comport interfaces ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 30: Basics Of Infrared Thermometry

    The temperature rose even more in the area behind the red end of the spectrum. Finally he found the maximum temperature far behind the red area. Nowadays this area is called “infrared wavelength area”. ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 31 Distance to Spot size. The spectral filter selects the wavelength range, which is relevant for the temperature measurement. The detector in cooperation with the processing electronics transforms the emitted infrared radiation into electrical signals. ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 32 Application examples: Monitoring of Process control extruding R&D of electronics R&D of electronic parts electronic cabinets plastic parts Process control at Process control manufacturing Monitoring of cables R&D of mechanical parts calendering solar modules ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 33 Capability of an object to emit radiation Spectral emissivity of some materials 1 Enamel, 2 Plaster, 3 Concrete, 4 Chamotte ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 34 Afterwards, determine the temperature of the adjacent area on the measuring object and adjust the emissivity according to the value of the temperature of the sticker. Plastic sticker at metal surface ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 35 Afterwards, determine the temperature of a directly adjacent area and modify the emissivity until the measured value corresponds to the temperature of the colored surface. Shiny metal surface Blackened metal surface Note On all three methods the object temperature must be different from ambient temperature. ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 36  temperature  measuring angle  geometry of the surface  thickness of the material  constitution of the surface (polished, oxidized, rough, sandblast)  spectral range of the measurement  transmissivity (e.g. with thin films) ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 37: Appendix A - Emissivity Table Metals

    0,7-0,9 Iron non oxidized 0,05-0,2 non oxidized 0,05 rusted 0,5-0,7 Titanium polished 0,05-0,2 oxidized 0,5-0,9 oxidized 0,5-0,6 forged, blunt Wolfram polished 0,03-0,1 Iron, casted non oxidized Zinc polished 0,02 oxidized 0,6-0,95 oxidized Lead polished 0,05-0,1 ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 38: Appendix B - Emissivity Table Non Metals

    0,85 Grit 0,95 Gypsum 0,8-0,95 0,98 Limestone 0,98 Paint non alkaline 0,9-0,95 Paper any color 0,95 Plastic >50 µm non transparent 0,95 Rubber 0,95 Sand Snow Soil 0,9-0,98 Textiles 0,95 Water 0,93 Wood natural 0,9-0,95 ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

  • Page 39: Appendix C - Serial Communication (A Brief Overview)

    Appendix C - Serial Communication (a brief overview) Introduction One of the features of the Optris PI Connect software is the ability to communicate via a serial comport interface. This can be a physical comport or a Virtual Comport (VCP). It must be available on the computer where the PI connect software is installed.

  • Page 40: Appendix D - Interprocess Communication (Ipc)

    ____________________________________________________________________________________________________________ Appendix D – Interprocess Communication (IPC) The communication to the process imager device is handled by the Optris PI Connect software (Imager.exe) only. Optris supplies a dynamic link library (ImagerIPC2.dll) that serves the interprocess communication (IPC) for other attached processes. The DLL can be dynamically linked into the secondary application. Or it can be done static by a lib file too.

  • Page 41: Appendix E - Optris Pi Connect Resource Translator

    Appendix E – Optris PI Connect Resource Translator Optris PI Connect is a .Net Application. Therefore it is ready for localization. Localization as a Microsoft idiom means the complete adaption of resources to a given culture. If you want to learn more about the internationalization topics please consult Microsoft’s developer documentation (e.g.:...

  • Page 42: Appendix F - Process Interface

    The analog output (0 … 10V) has a 100 Ohm resistor in raw. With a maximum current of 10ma the voltage drop is 1V. Having an alarm LED with a forward voltage of 2V the analog output value for “alarm on” should be 3V as maximum Digital Input: DI [grey] GND [brown] ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 43 The digital input can be activated with a switch to the PI GND or with a low level CMOS/TTL signal: Low level 0…0.6 V; high level 2…24 V DI [grey] GND [brown] Analog Input: AI [green] GND [brown] Useful voltage range: 0 … 10 V ____________________________________________________________________________________________________________ optris PI – E2013-02-B...
  • Page 44 ____________________________________________________________________________________________________________ Relay output on Industrial process interface [ACPIPIF500VCB5H] The analog output has to be set to „digital“. REL1: Umax = 30VDC Imax = 400mA ____________________________________________________________________________________________________________ optris PI – E2013-02-B...

This manual is also suitable for:

Pi200Pi230Pi400Pi450

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