WaterCare TotalCare Series Installation Instructions & Owner's Manual
Water softeners and conditioners
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- Installation instructions & owner's manual (36 pages)
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Summary of Contents for WaterCare TotalCare Series
- Page 1 TotalCare , CareSoft Elite ® ® CareSoft Pro Series ® Water Softeners and Conditioners For Models: • TC1 • TC2 • CSE • CSERC • CSP • CSPRC For Cabinet Models: • CSEC • CSPC...
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Page 2: Table Of Contents
TABLE OF CONTENTS Preinstallation Instructions for Dealers ........3 Bypass Valve . -
Page 3: Preinstallation Instructions For Dealers
PREINSTALLATION INSTRUCTIONS FOR DEALERS: The manufacturer has preset the water treatment unit’s sequence of cycles, cycle times, salt dose, exchange capacity and salt dose refill time. The dealer should read this page and guide the installer regarding hardness, day override, time of regeneration, service alarm and buzzer alarm settings before installation. -
Page 4: Bypass Valve
BYPASS VALVE: The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to perform control valve repairs or maintenance. The 1” full flow bypass valve incorporates four positions, including a diagnostic position that allows a service technician to have pressure to test a system while providing untreated bypass water to the building. -
Page 5: Installation
INSTALLATION: GENERAL INSTALLATION & SERVICE WARNINGS The control valve, fittings and/or bypass are designed to accommodate minor plumbing misalignments. There is a small amount of “give” to properly connect the piping, but the water softener is not designed to support the weight of the plumbing. Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. -
Page 6: Installation
7. INSTALLING GROUND: To maintain an electrical ground in metal plumbing of a home’s cold water piping (such as a copper plumbing system), install a ground clamp or jumper wiring. NOTE: If replacing an existing softener, also replace the ground clamps/wire. If removing a softener, replace the piping with the same type of piping as the original to assure plumbing integrity and grounding. -
Page 7: Programming Procedures
PROGRAMMING PROCEDURES: 1. Set time of day: Time of day should only need to be set after extended power outages or when daylight saving time begins or ends. If an extended power outage occurs, the time of day will flash on and off indicating that the time should be reset. STEP 1 –... - Page 8 REGENS PER DAY 4 PER NOTE: This valve has the capability of regenerating up to six times in one day. and + buttons simultaneously, then This can be observed by pressing the CLOCK using + or — buttons to toggle the correct number of regenerations per day as desired (see example to right).
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Page 9: Operating Displays And Instructions
OPERATING DISPLAYS AND INSTRUCTIONS: 1. GENERAL OPERATION: When the system is operating, one of five displays may be shown and will alternate with the installing dealer’s name and phone number for future service. Pressing will alternate between the displays. NEXT 1. - Page 10 Once a manual regeneration is initiated, the unit will go into the FILL position. MANUAL REGENERATION This position allows water to enter the brine tank until it reaches the proper level. Once this position is complete, you will notice a 240 Minute (4 hours) REGEN TODAY and TIME OF DAY SOFTENING position.
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Page 11: Start-Up Instructions For Downflow Units
DOWNFLOW REGENERATING UNITS: START-UP INSTRUCTIONS FOR FLUSHING OF SYSTEM: To flush the system of any debris and air after installation is complete, please perform the following steps: 1. Rotate bypass handles to the bypass mode (see Fig. 2 of page 4). 2. -
Page 12: Start-Up Instructions For Upflow Units
UPFLOW REGENERATING UNITS: START-UP INSTRUCTIONS FOR FLUSHING OF SYSTEM: To flush the system of any debris and air after installation is complete, please perform the following steps: 1. Rotate bypass handles to the bypass mode (see Fig. 2 of page 4). 2. -
Page 13: Troubleshooting Guide
TROUBLESHOOTING GUIDE: PROBLEM CAUSE CORRECTION A. No power at electric outlet A. Repair outlet or use working outlet B. Control valve power adapter not plugged into B. Plug power adapter into outlet or connect outlet or power cord end not connected to PC power cord end to PC board connection board connection 1. - Page 14 TROUBLESHOOTING GUIDE cont’d: PROBLEM CAUSE CORRECTION A. Turn bypass handles to place bypass in A. Bypass valve in bypass position service position 7. Control valve does not B. Meter is not connected to meter connection on B. Connect meter to three pin connection labeled regenerate automatically PC board METER on PC board...
- Page 15 PROBLEM CAUSE CORRECTION A. Injector is plugged A. Remove injector and clean or replace B. Faulty regenerant piston B. Replace regenerant piston C. Regenerant line connection leak C. Inspect regenerant line for air leak 12. Control valve fails to D. Drain line restriction or debris cause excess D.
- Page 16 TROUBLESHOOTING GUIDE cont’d: PROBLEM CAUSE CORRECTION D. Verify that proper voltage is being supplied. 15. E2, Err – 1002, Err – Press NEXT and REGEN buttons for 3 seconds 102 = Control valve D. Improper voltage being delivered to PC board to resynchronize software with piston position motor ran too short or disconnect power supply from PC board for...
- Page 17 PROBLEM CAUSE CORRECTION 19. Err – 1007, Err – 107, A. Open up MAV/NHBP valve and check piston Err - 117 = MAV/ and seal/ stack assembly for foreign material. SEPS/NHBP/AUX A. Foreign material is lodged in Press NEXT and REGEN buttons for 3 seconds MAV valve motor MAV/NHBP valve to resynchronize software with piston position...
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Page 18: Replacement Parts
REPLACEMENT PARTS: FRONT COVER AND DRIVE ASSEMBLY Item No. Part No. Description Qty. CV3837-01XB TotalCare cover CV3837-01 CareSoft Pro cover CV3107-1 Motor CV3106 -1 Drive bracket & spring clip CV4050WB PC board (used on chlorine generator models) CV4062WX PC board (standard) CV3110 Drive gear, 12 x 36 CV3109... - Page 19 REPLACEMENT PARTS: PISTON ASSEMBLY Item No. Part No. Description Qty. CV3005 1” spacer stack assembly CV3430 1.25” spacer stack assembly CV3004 Drive cap assembly CV3135 O-ring 228 CV3011 1” piston assembly downflow CV3011-01 1” piston assembly upflow CV3407 1.25” piston assembly downflow CV3174 Regenerant piston CV3180...
- Page 20 REPLACEMENT PARTS: BYPASS VALVE Item No. Part No. Description Qty. CV3151 Nut, 1” quick connect CV3150 Split ring CV3105 O-ring 215 CV3145 Bypass rotor, 1” CV3146 Bypass cap CV3147 Bypass handle CV3148 Bypass rotor seal retainer CV3152 O-ring 135 CV3155 O-ring 112 CV3156 O-ring 214...
- Page 21 REPLACEMENT PARTS: INJECTOR ASSEMBLIES Item No. Part No. Description Qty. CV3176 Injector cap CV3152 O-ring 135 CV3177-01 Injector screen CV3010-1Z Injector assembly plug CV3010-1A A injector assembly, BLACK CV3010-1B B injector assembly, BROWN CV3010-1C C injector assembly, VIOLET CV3010-1D D injector assembly, CV3010-1E E injector assembly, WHITE...
- Page 22 REPLACEMENT PARTS: DRAIN LINE ASSEMBLY 3/4” Item No. Part No. Description Qty. CH4615 Elbow locking clip CPKP10TS8-BULK Optional insert, 5/8” tube CV3192 Optional nut, 3/4” drain elbow CV3158-02 Drain elbow, 3/4” NPT with O-ring CV3163 O-ring 019 CV3159-01 DLFC retainer assembly CV3162-007 0.7 DLFC for 3/4”...
- Page 23 REPLACEMENT PARTS: WATER METER & METER PLUG Item No. Part No. Description Qty. CV3151 Nut, 1” QC CV3003 Meter assembly, includes items 3 & 4 CV3118-01 Turbine assembly CV3105 O-ring 215 CV3003-01 Meter plug assembly CV3013 Optional mixing valve...
- Page 24 REPLACEMENT PARTS: BRINE TANK ASSEMBLY Item No. Part No. Description Qty. CG2191-76 Brine tank cover, injection molded WaterCare CG2180 Brine tank cover, standard CH1095-01 Optional 18” diameter salt grid CH1080 Optional 24” diameter salt grid CG21833CB1C00 18” x 33” brine tank, black CG21840CB1C00 18”...
- Page 25 REPLACEMENT PARTS: SAFETY FLOAT BRINE ELBOW Item No. Part No. Description Qty. CH4655 474 .5 gpm flow control CV3163 O-Ring 019 CH4613 3/8” elbow cap CH4612 1/2” elbow cap CH4615 Elbow locking clip CJCPG-5PBLK 3/8” compression nut CJCPG-8PBLK 1/2” compression nut FP10332 Poly tube insert SERVICE WRENCH - CV3193-02...
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Page 26: Installation Fitting Assemblies
INSTALLATION FITTING ASSEMBLIES: 1” PVC MALE NPT ELBOW 3/4” & 1” PVC SOLVENT ELBOW Item Item Part No. Description Qty. Part No. Description Qty. CV3007 1” PVC male NPT elbow assembly CV3007-01 3/4” & 1” PVC solvent elbow assembly CV3151 Nut, 1”... - Page 27 1-1/4” & 1-1/2” BRASS SWEAT 1-1/4” & 1-1/2” PVC SOLVENT Item Item Part No. Description Qty. Part No. Description Qty. CV3007- 09 1-1/4 & 1-1/2” brass sweat assembly CV3007-07 1-1/4” & 1-1/2” PVC solvent assembly CV3151 Nut, 1” quick connect CV3151 Nut, 1”...
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Page 28: Specifications
CARESOFT ELITE AND CARESOFT PRO SPECIFICATIONS: CSE-844 CSE-948 CSE-1044 CSE-1054 CSE-1248 CSE-1354 CSEC- 835 CSEC- 1035 MODEL CSP-844 CSP-948 CSP-1044 CSP-1054 CSP-1248 CSP-1354 CSPC-835 CSPC-1035 Rated Softener Minimum 13,700 @ 3.4 18,200 @ 4.5 18,200 @ 4.5 27,600 @ 7.0 36,400 @ 9.0 45,800 @ 11.5 5,100 @ 2.3 18,200 @ 4.5... - Page 29 TOTALCARE SPECIFICATIONS: MODEL TC1-1044 TC1-1054 TC1-1354 Capacity: Maximum 11,800 @ 12.4 22,600 @ 15.9 36,900 @ 21.2 (Grains/Lbs. NaCI) Medium 11,400 @ 9.3 20,700 @ 12.4 33,600 @ 15.9 Minimum 7,300 @ 3.2 16,400 @ 6.1 28,300 @ 9.5 Amount of Media (Cu. Ft.) Maximum Water Hardness (GPG) Maximum Iron and Manganese (PPM) 10.0...
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Page 30: Warranty
Congratulations. You have purchased one of the fi nest water treatment systems available. In the unlikely event of a problem due to defects in material and workmanship, Water-Right proudly warrants our WaterCare water ® conditioners to the original owner, at original installation location, when installed in accordance with Water-Right... -
Page 31: Quick Reference Guide
QUICK REFERENCE GUIDE: GENERAL OPERATION MANUAL REGENERATION REGEN TODAY and TIME OF DAY When the system is operating, one of six displays will be shown: NOTE: For softeners, if brine tank does will flash alternately if a regeneration not contain salt, fill with salt and wait 1. -
Page 32: Hardness
20. Turn display backlight ON or OFF with + and — buttons. Default is ON. 21. Press to complete and return to normal operation. NEXT 1900 Prospect Court • Appleton, WI 54914 Phone: 920-739-9401 • Fax: 920-739-9406 © 2014 WaterCare All rights reserved. LIT-WC COND MAN ENVINK 3/14 1M...