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Summary of Contents for WaterCare Ion ProSeries
- Page 1 Installation Instructions & Owner’s Manual Ion Pro and CareClear Pro Series ® ® Water Filters For Models: • IPHS • IPFE • IPG • IPCG-AN • CCP • CCP-AN...
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Page 2: Table Of Contents
Your WaterCare water filter is a precision built, high quality product. These units will deliver filtered water for many years to come when installed and operated properly. Please study this manual carefully and understand the cautions and notes before installing. - Page 3 PRE-INSTALLATION INSTRUCTIONS The manufacturer has preset the water treatment unit’s sequence of regeneration cycles and cycle times. THE DEALER SHOULD... THE INSTALLER SHOULD... THE HOMEOWNER SHOULD... •Read this page and guide the installer •Program installer settings including day •Read Programming Procedures section. regarding day override and time of override, time of regeneration, service alarm, •Read Operating Displays and Maintenance...
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Page 4: Bypass Valve
BYPASS VALVE The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to perform control valve repairs or maintenance. The 1” full flow bypass valve incorporates four positions, including a diagnostic position that allows a service technician to have pressure to test a system while providing untreated bypass water to the building. -
Page 5: Installation
INSTALLATION GENERAL INSTALLATION & SERVICE WARNINGS The control valve, fittings and/or bypass are designed to accommodate minor plumbing misalignments. There is a small amount of “give” to properly connect the piping, but the water treatment unit is not designed to support the weight of the plumbing. Do not use Vaseline, oils, other hydrocarbon lubricants, or spray silicone anywhere. - Page 6 INSTALLATION Provisions should be made to bypass outside hydrants that are not to have filtered water. It is also advisable to install hose bibs on the inlet and outside of the filter for future testing and service of the equipment. Where heavy sediment from the well is observed, it is advisable to install a cartridge or bag-style filter immediately upstream from the filter.
- Page 7 INSTALLATION 9. CHECK VALVE (AIR FILTRATION SYSTEMS ONLY): All air systems include an internal check valve and screen assembly as part of the air draw system (see diagram at Screen Elbow right). This check valve, screen, and elbow are exclusive to the air system and are not to be confused or interchanged with a brine elbow used on a softener.
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Page 8: Programming Procedures
PROGRAMMING PROCEDURES: 1 . Set Time of Day Typically, time of day should only need to be set after extended power outages or when daylight saving time begins or ends or after the battery has been replaced. If an extended power outage occurs, the time of day will flash on and off indicating that the time should be reset. To set the clock: STEP 1 –... - Page 9 SERVICE ALARM PROGRAMMING PROCEDURES: – STEP 7 ALARM BUZZER: Use the buttons to turn the alarm ON or OFF. Unit is set to ON by default. – ALARM BUZZER Alarm will sound after a regeneration warning the owner of possible valve errors or other issues. This alarm is a short 0.5 second burst every 3 seconds.
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Page 10: Startup Instructions
STARTUP INSTRUCTIONS FLUSHING OF SYSTEM: To flush the system of any debris and air after installation is complete, please perform the following steps: 1. Rotate bypass handles to the bypass mode (see Fig. 2 of page 4). 2. Turn on inlet water and check for leaks in the newly installed plumbing. 3. -
Page 11: Operating Displays And Maintenance
OPERATING DISPLAYS AND MAINTENANCE The air sulfur and air iron filter systems look and function much like any backwashing whole house filter; however, unlike these conventional filters, they use air as a regenerant. This atmospheric air (containing oxygen) helps convert iron or hydrogen sulfide into particles. These filters capture the particles of iron or hydrogen sulfide gas within the filter media. - Page 12 OPERATING DISPLAYS AND MAINTENANCE 4 . MANUAL REGENERATION: Sometimes there may be a need to regenerate a unit before the control valve REGEN TODAY and TIME OF DAY will flash alternately if a regeneration calls for it. This may be needed if a period of heavy water use is anticipated. is expected tonight.
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Page 13: Replacement Mineral Instructions For Ccp Acid Neutralizers
REPLACEMENT MINERAL INSTRUCTIONS FOR ACID NEUTRALIZERS Acid Neutralizers raise the pH of mildly acidic water. The raising of pH utilizes a sacrificial mineral that will need replenishment every 6 to 12 months. Typically the media should not be below the halfway point in the tank. In order to check the mineral height and before adding mineral to the system, please follow these instructions. - Page 14 REPLACEMENT MINERAL INSTRUCTIONS FOR ACID NEUTRALIZERS For Acid Neutralizers With the 100245769 (CD1400) In/Out Head Without an Optional Fill Plug 1. Check the media height by shining a flashlight through the tank to see the height of the mineral. To more clearly check the level of mineral and to fill the tank, the 100245769 (CD1400) In/Out head will need to be removed.
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Page 15: Troubleshooting Guide
TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION A. Depleted battery. A. See Operating Display and Maintenance section. B. Control valve power adapter not plugged into outlet B. Plug power adapter into outlet or connect or power cord end not connected to PC board power cord end to PC board connection. - Page 16 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION A. Turn bypass handles to place bypass in A. Bypass valve in bypass position. service position. 7 . Control valve does B. Meter is not connected to meter connection on PC B. Connect meter to three pin connection labeled not regenerate board.
- Page 17 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION A. Injector is plugged. A. Remove injector and replace. B. Faulty regenerant piston. B. Replace regenerant piston. C. Regenerant line connection leak. C. Inspect regenerant line for air leak. 12 . Control valve fails to D.
- Page 18 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION 16 . E3, Err – 1003, A. Snap drive bracket in properly then Press Err – 103 = Control A. Drive bracket not snapped in properly and out NEXT and REGEN buttons for 3 seconds to valve motor ran enough that reduction gears and drive gear do not resynchronize software with piston position...
- Page 19 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION 20 . Err – 201 200 errors are only A. Invalid regeneration cycle step detected. A. Replace PC board. viewable in history screens. These do not flash when error occurs. A. Short power disruption. A. Check transformer voltage and verify power source. 21 .
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Page 20: Replacement Parts
REPLACEMENT PARTS FRONT COVER AND DRIVE ASSEMBLY Item # Legacy Part # Current Part # Description Qty . CV3837-01XC 100244831 Ion Pro cover, green buttons ® CV3837-01 100243969 CareSoft Elite/CareSoft Pro cover (blue buttons) CV3107-1 100246273 Motor Assembly CV3002-A 100246193 Drive assembly (includes #5 and #6) —... - Page 21 REPLACEMENT PARTS PISTON ASSEMBLY Item # Legacy Part # Current Part # Description Qty . CV3005-02 100249844 1” spacer stack assembly CV3430-01 100249865 1.25” spacer stack assembly CV3004 100246196 Drive cap assembly CV3135 100246281 O-ring 228 (drive cap o-ring) CV3011 100246232 1”...
- Page 22 REPLACEMENT PARTS BYPASS VALVE Item # . Current Part # Description Qty . 100249845 Bypass assembly Loosens Injector And Bypass Caps NOTE: Only Used on Air Filter Systems CHECK VALVE ASSEMBLY Item # Current Part # Description Qty . 100246291 Air check valve assembly Loosens Drive Cap SERVICE WRENCH - 100249864...
- Page 23 REPLACEMENT PARTS INJECTOR ASSEMBLIES Item # Current Part # Description Qty. 100246304 Injector cap 100244507 O-ring 135 100246305 Injector screen 100246221 Injector assembly plug 100246215 F injector assembly, ���� G injector assembly, ������ 100246216 *The injector plug and the injector each use one lower and one upper O-ring. WATER METER AND METER PLUG Item # Current Part #...
- Page 24 REPLACEMENT PARTS DRAIN LINE ASSEMBLY 3/4” Item # Current Part # Description Qty. 100246291 O-ring 019 100246290 DLFC retainer assembly 100249856 5.3 DLFC for 3/4” elbow 100249857 6.5 DLFC for3/4” elbow Drain elbow and retainer DRAIN LINE ASSEMBLY 1” 100245051 assembly (requires DLFC) Item # Current Part # Description...
- Page 25 REPLACEMENT PARTS IN/OUT HEAD Item # Current Part # Description Qty . 100245769 1191 In/Out Head 100246307 Base O-Ring Shown 100246272 Distributor Pilot O-Ring 215 112.4 4.43 IN/OUT HEAD W/FILL PORT Item # Current Part # Description Qty . 100245758 1190 In/Out Head W/Port 100246307 Base O-Ring...
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Page 26: Installation Fitting Assemblies
INSTALLATION FITTING ASSEMBLIES NOTE: Not all available fi ttings are Item # Legacy Part # Current Part # Description Qty. displayed below. Contact CV3151 100246287 Nut, 1” quick connect For All Assemblies manufacturer for optional CV3150 100246286 Split ring fi ttings. CV3105 100246272 O-ring 215... -
Page 27: Specifications
MIN . GAL . MIN . GAL . MIN . GAL . Backwash Air Backwash Regenerant Draw Total Manufactured for WaterCare • 1900 Prospect Court • Appleton, WI 54914 • Phone: 920-739-9401 • Fax: 920-739-9406 SPE-WC AIR FILT 2000607804 RevA1023... - Page 28 GAL . MIN . GAL . MIN . GAL . Backwash Rinse Backwash Rinse Total Acid Neutralizer Upflow Neutralizer Backwashing Filter Manufactured for WaterCare • 1900 Prospect Court • Appleton, WI 54914 • Phone: 920-739-9401 • Fax: 920-739-9406 SPE-WC FILT RevA0821...
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Page 29: Warranty
Congratulations. You have purchased one of the nest water treatment systems available. In the unlikely event of a problem due to defects in material and workmanship, Water-Right proudly warrants our WaterCare water lters ® to the original owner, at original installation location, when installed in accordance with Water-Right speci cations... -
Page 30: Quick Reference Guide
QUICK REFERENCE GUIDE: GENERAL OPERATION MANUAL REGENERATION When the system is operating, one of six displays will be shown: NOTE: For softeners, if brine tank does not REGEN TODAY and TIME OF DAY contain salt, fill with salt and wait at least will ash alternately if a regeneration 1. - Page 31 QUICK REFERENCE GUIDE: ADJUST DAYS BETWEEN REGENERATION, TIME OF REGENERATION, AND ALARM BUZZER For initial set-up or to make adjustments, please complete the following steps. SERVICE ALARM 1. Accessed by pressing ���� and + button simultaneously 2. Adjust days between regenerations using + and — buttons 3.
- Page 32 Manufactured exclusively for WaterCare Dealers at: 1900 Prospect Court • Appleton, WI 54914 Phone: 920-739-9401 • Fax: 920-739-9406 Love your WaterCare filter? Scan the QR code above with your mobile device to leave a review. © 2021 WaterCare All rights reserved.
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